CN108907747A - A kind of stator welds curved circle and freezes automatic device - Google Patents
A kind of stator welds curved circle and freezes automatic device Download PDFInfo
- Publication number
- CN108907747A CN108907747A CN201810991159.2A CN201810991159A CN108907747A CN 108907747 A CN108907747 A CN 108907747A CN 201810991159 A CN201810991159 A CN 201810991159A CN 108907747 A CN108907747 A CN 108907747A
- Authority
- CN
- China
- Prior art keywords
- stator
- cylinder
- station
- welding
- freezes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000012360 testing method Methods 0.000 claims abstract description 38
- 239000000047 product Substances 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 230000007704 transition Effects 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 239000011265 semifinished product Substances 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims description 24
- 238000007664 blowing Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 19
- 230000009471 action Effects 0.000 claims description 17
- 238000012545 processing Methods 0.000 claims description 16
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 238000009966 trimming Methods 0.000 claims description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 238000004064 recycling Methods 0.000 claims description 8
- 229910052786 argon Inorganic materials 0.000 claims description 7
- 229910000679 solder Inorganic materials 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
- 230000008278 dynamic mechanism Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 10
- 239000007789 gas Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Resistance Welding (AREA)
- Manufacture Of Motors, Generators (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention, which discloses a kind of stator and welds curved circle, to freeze automatic device, including master control screen, resistance welding power source, feeding station, welding post, transition station, curved sired results position, the station that freezes, test station, discharging station, manipulator mechanism, rack, shield, all stations are successively installed in rack and are completely covered by shield；The resistance welding power source is installed at feeding station；The master control screen, which is installed on shield, to be located above feeding station, for equipment running status can be monitored and controlled while feeding；The manipulator mechanism is installed on transition station, curved sired results position, the station that freezes, test station and discharging station rear, for shifting semi-finished product to next station；Raw material successively passes through the production of the achievable finished product of all stations.Apparatus of the present invention use automatic production line, can effectively improve the efficiency of bar shaped stator curved circle and welding.
Description
Technical field
The invention belongs to mechanical equipment technical fields, and in particular to a kind of stator welds curved circle and freezes automatic device.
Background technique
Present bar shaped stator processing needs the process by many complexity to finished product circular stator, this corresponding needs are permitted
More manpowers, especially curved circle and welding sequence labor intensity are very big and biggish injury may be generated to human body, but produce
Efficiency is not but high；So needing a kind of equipment that can effectively improve production efficiency, guaranteeing the same of worker safety's operation
When can also continue efficiently to produce product.
Summary of the invention
In view of the problems of the existing technology, the present invention, which provides a kind of stator and welds curved circle, freezes automatic device.
The technical scheme is that：
A kind of curved circle of electronic welding freezes automatic device, including master control screen, resistance welding power source, feeding station, Welder
Position, transition station, curved sired results position, the station that freezes, test station, discharging station, manipulator mechanism, rack, shield, the institute
There is station to be successively installed in rack and is completely covered by shield；The resistance welding power source is installed at feeding station；It is described
Master control screen, which is installed on shield, to be located above feeding station, for equipment operation shape can be monitored and controlled while feeding
State；The manipulator mechanism is installed on transition station, curved sired results position, the station that freezes, test station and discharging station rear, is used for
Semi-finished product are shifted to next station；Raw material successively passes through the production of the achievable finished product of all stations.
Preferably, the feeding station include stator positioning seat, stator blowing position, stator feeding position, be drawn up and down cylinder,
Laterally push-in stator cylinder and putter action cylinder, the stator positioning seat is for placing raw material bar shaped stator；The stator is put
Material position is for placing stator positioning seat；After stator feeding position is located at stator blowing position, for accepting on stator blowing position
Raw material；The cylinder that is drawn up and down is installed below stator blowing position and stator feeding position, for moving raw material；The transverse direction pushes away
Enter after stator cylinder is installed on stator feeding position, for moving raw material；The putter action cylinder is installed on laterally push-in stator
On cylinder, for moving raw material to next station.
Preferably, the welding post includes delivery device, stator positioning seat recycling track, butt-welding machine, the end of a thread processor
Structure, terminal box and butt-joint weld nozzle up and down, and the end of a thread processing mechanism and terminal box are installed on butt-welding machine；The delivery device peace
Loaded on butt-welding machine lower section, for pushing bar shaped stator seat to butt-joint solder joint；The butt-joint welds nozzle up and down and is located at the end of a thread processing mechanism
With terminal box immediately below, for welding the end of a thread；The stator positioning seat recycling track installation is in delivery device side for receiving
The empty stator positioning seat of transition station.
Preferably, the transition station includes pedestal, rectilinear orbit, shaping stator seat cylinder, transverse shifting cylinder, servo
Motor and strong magnets, the pedestal and servo motor are installed on track, and the servo motor is for mobile base to manipulator
Stator is grabbed to next station；The shaping stator seat cylinder, transverse shifting cylinder and strong magnets are mounted on the base, described
Shaping stator seat cylinder is fixed for adsorbing stator for adjusting stator positioning seat position, the strong magnets and transverse shifting cylinder
To transition station, which is also used to pushing to empty stator positioning seat into stator positioning seat recycling track position seat.
Preferably, the station that freezes includes preceding shaping compression cylinder, rear shaping compression cylinder, blowing action cylinder, a left side
The curved cylinder of auxiliary stator and the curved cylinder of right redundant stator, it is described after shaping compression cylinder, the curved cylinder of left redundant stator and
The curved cylinder of right redundant stator is located at the rear and left and right ends of stator material, determines for pushing up outer circle both ends and compressing bar shaped
In the middle part of sub- outer circle；The preceding shaping compression cylinder is installed below stator material, for further compressing in bar shaped stator outer circle
Portion；The blowing action cylinder is installed below stator material for interfacing manipulators mechanism.
Preferably, the station that freezes include stator positioned central pole, pressure stator cylinder, material inductor, servo motor,
Welding actuating cylinder, argon arc welding gun and 6 stator die mould oil cylinders, 6 stators die mould oil cylinder are located at the stator centre of location
Column surrounding, for compressing stator outer circle；The material inductor is installed on one of stator die mould oil cylinder, fixed for monitoring
Whether there is stator in sub- positioned central pole；The pressure stator cylinder and servo motor are installed on above stator positioned central pole, are used
In pressure stator faces；The welding actuating cylinder and argon arc welding gun are installed on stator positioned central pole rear, fixed for welding
Son.
Preferably, the test station and discharging station include mechanism for testing, engaged test cylinder, belt line deceleration electricity
Machine, qualified finished belt line and substandard products belt line, the mechanism for testing is installed on above stator, for detecting stator；It is described to connect
Touching tested cylinder is installed on mechanism for testing, is used for mobile test mechanism；The qualification finished belt line and substandard products belt line position
In mechanism for testing side, for accepting stator after tested；The belt line decelerating motor is installed on qualified finished belt
The lower section of line and substandard products belt line, for adjusting belt line running speed.
Preferably, the manipulator mechanism includes 4 manipulators, each manipulator all includes transverse shifting and erects
Translation dynamic motor or cylinder, the manipulator further include the cylinder of a clamping jaw and control jaw action；4 manipulators are pacified
Loaded on the synchronous belt with synchronizing wheel.
Preferably, being also equipped with an equipment running status indicator light on the shield, it to be used for prompt behaviour when equipment fault
Make personnel.
Preferably, the delivery device includes stop cylinder, feeding cylinder, pressure stator seat cylinder, push cylinder, linear guide
And ball screw, all cylinders are mounted in linear guide and are connected by ball screw；The stop cylinder, feeding gas
Cylinder and pressure stator seat cylinder are installed on stator positioning seat side, for being accurately positioned and keeping stator positioning seat position；It is described to push away
Cylinder of supplying gas is used to move the solder joint of bar shaped stator to butt-joint position；The end of a thread processing mechanism includes trimming upper and lower air cylinders, trimming clamping
Cylinder and vertically movable cylinder, the vertically movable cylinder are installed on butt-welding machine, collect the end of a thread for retracting；On the trimming
Lower cylinder is installed on vertically movable cylinder, for cutting the end of a thread；After the trimming clamping cylinder is installed on vertically movable cylinder,
The end of a thread is clamped when for welding.
Using technical solution of the present invention, have the advantages that：Apparatus of the present invention use automatic production line, only need
Adding raw materials can then complete product processing；The waste of human resources can be effectively reduced, but substantially increases production efficiency；
Design rationally, can largely avoid because manual operation and caused by wastage of material.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the structural schematic diagram that the present invention removes shield；
Fig. 3 is feeding station structural schematic diagram of the present invention；
Fig. 4 is welding post structural schematic diagram of the present invention；
Fig. 5 is transition station structure schematic diagram of the present invention；
Fig. 6 is the curved sired results bit architecture schematic diagram of the present invention；
Fig. 7 is that the present invention freezes station structure schematic diagram；
Fig. 8 is test station of the present invention and discharging station structure schematic diagram
Fig. 9 is robot manipulator structure installation diagram of the present invention；
Figure 10 is delivery device installation diagram of the present invention；
Figure 11 is the end of a thread processing mechanism installation diagram of the present invention.
Attached drawing mark：
1, feeding station；2, welding post；3, transition station；4, curved sired results position；5, freeze station；6, test station；7,
Discharge station；8, rack；9, resistance welding power source；10, shield；11, master control screen；12, indicator light；13, robot manipulator structure；
101, stator positioning seat；102, stator blowing position；103, stator feeding position；104, it is drawn cylinder up and down；105, laterally push-in is fixed
Sub- cylinder；106, putter action cylinder；201, delivery device；202, stator positioning seat recycles track；203, butt-welding machine；204, line
Head processing mechanism；205, terminal box；206, nozzle is welded in butt-joint up and down；301, pedestal；302, rectilinear orbit；303, shaping stator seat gas
Cylinder；304, transverse shifting cylinder；305, servo motor；306, strong magnets；401, preceding shaping compression cylinder；402, rear shaping pressure
Tight cylinder；403, blowing action cylinder；404, the curved cylinder of left redundant stator；405, the curved cylinder of right redundant stator；501, fixed
Sub- positioned central pole；502, stator cylinder is pressed；503, material inductor；504, servo motor；505, actuating cylinder is welded；506,
Argon arc welding gun；507, stator die mould oil cylinder one；508, stator die mould oil cylinder two；509, stator die mould oil cylinder three；510, stator
Die mould oil cylinder four；511, stator die mould oil cylinder five；512, stator die mould oil cylinder six；601, mechanism for testing；602, engaged test gas
Cylinder；701, belt line decelerating motor；702, qualified finished belt line；703, substandard products belt line；1301, manipulator one；1302, machine
Tool hand two；1303, manipulator three；1304, manipulator four；1305, synchronizing wheel；1306, synchronous belt；1307, traversing stepper motor；
1308, traversing servo motor；1309, vertical shift servo motor；1310, cylinder is moved up and down；1311, pressure side surface cylinder；1312,
Clamping jaw and its control cylinder；2011, stop cylinder；2012, feeding cylinder；2013, stator seat cylinder is pressed；2014, push cylinder；
2015, linear guide；2016, ball screw；2041, trimming upper and lower air cylinders；2042, vertically movable cylinder；2043, trimming clamps
Cylinder.
Specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further described.
Referring to figs. 1 to Figure 11, the present invention provides a kind of curved circle of electronic welding and freezes automatic device, including master control screen 11,
Resistance welding power source 9, feeding station 1, welding post 2, transition station 3, curved sired results position 4, the station 5 that freezes, test station 6, discharging
Station 7, manipulator mechanism 13, rack 8, shield 10, all stations are successively installed in rack 8 and complete by shield 10
All standing；The resistance welding power source 9 is installed at feeding station 1；The master control screen 11 is installed on shield 10 positioned at upper
1 top of station is expected, for equipment running status can be monitored and controlled while feeding；The manipulator mechanism 13 was installed on
Ferryman position 3, curved sired results position 4, the station 5 that freezes, test station 6 and discharging station rear 7, for shifting semi-finished product to next work
Position；Raw material successively passes through the production of the achievable finished product of all stations.
The feeding station 1 includes stator positioning seat 101, stator blowing position 102, stator feeding position 103, is drawn gas up and down
Cylinder 104, laterally push-in stator cylinder 105 and putter action cylinder 106, the stator positioning seat 101 is for placing raw material bar shaped
Stator；Stator blowing position 102 is for placing stator positioning seat 101；Stator feeding position 103 is located at stator blowing position
After 102, for accepting the raw material on stator blowing position 102；It is described that being drawn cylinder 104 is installed on 102 He of stator blowing position up and down
103 lower section of stator feeding position, for moving raw material；After the laterally push-in stator cylinder 105 is installed on stator feeding position 103,
For moving raw material；The putter action cylinder 106 is installed on laterally push-in stator cylinder 105, for moving raw material under
One station.
The welding post 2 includes delivery device 201, stator positioning seat recycling track 202, butt-welding machine 203, the end of a thread processing
Nozzle 206 is welded in mechanism 204, terminal box 205 and butt-joint up and down, and the end of a thread processing mechanism 204 and terminal box 205 are installed on butt-welding machine
On 203；The delivery device 201 is installed on 203 lower section of butt-welding machine, for pushing bar shaped stator seat to butt-joint solder joint；It is described to touch
Lower weldering nozzle 206 of burn-oning is located at immediately below the end of a thread processing mechanism 204 and terminal box 205, for welding the end of a thread；The stator positioning seat
Recycling track 202 is installed on 201 side of delivery device for receiving the empty stator positioning seat of transition station 3.
The transition station 3 includes pedestal 301, rectilinear orbit 302, shaping stator seat cylinder 303, transverse shifting cylinder
304, servo motor 305 and strong magnets 306, the pedestal 301 and servo motor 305 are installed on track, the servo motor
305 grab stator to next station for mobile base 301 to manipulator；The shaping stator seat cylinder 303, transverse shifting gas
Cylinder 304 and strong magnets 306 are installed on pedestal 301, and the shaping stator seat cylinder 303 is for adjusting stator positioning seat 101
Position, the strong magnets 306 and transverse shifting cylinder 304 are for adsorbing stator positioning seat 101 to transition station 3, the transverse direction
Mobile cylinder 304 is also used to pushing to empty stator positioning seat 101 into stator positioning seat recycling track 202.
The curved sired results position 4 include preceding shaping compression cylinder 401, rear shaping compression cylinder 402, blowing action cylinder 403,
The curved cylinder 404 of left redundant stator and the curved cylinder 405 of right redundant stator, the rear shaping compression cylinder 402, left redundant stator
Curved cylinder 404 and the curved cylinder 405 of right redundant stator are located at the rear and left and right ends of stator material, for pushing up outer circle
In the middle part of both ends and compression bar shaped stator outer circle；The preceding shaping compression cylinder 401 is installed below stator material, for further
It compresses in the middle part of bar shaped stator outer circle；The blowing action cylinder 403 is installed below stator material for interfacing manipulators mechanism
13。
The station 5 that freezes includes stator positioned central pole 501, pressure stator cylinder 502, material inductor 503, servo electricity
Machine 504, welding actuating cylinder 505, argon arc welding gun 506 and 6 stator die mould oil cylinder, 6 stators die mould oil cylinder are located at
501 surrounding of stator positioned central pole, for compressing stator outer circle；The material inductor 503 is installed on one of stator pressure
On type oil cylinder, whether there is stator in stator positioned central pole for monitoring；The pressure stator cylinder 502 and servo motor 504 are pacified
Loaded on 501 top of stator positioned central pole, for compressing stator faces；The welding actuating cylinder 505 and argon arc welding gun 506
It is installed on 501 rear of stator positioned central pole, for welding stator.
The test station 6 and discharging station 7 include mechanism for testing 601, engaged test cylinder 602, belt line deceleration electricity
Machine 701, qualified finished belt line 702 and substandard products belt line 703, the mechanism for testing 601 is installed on above stator, for detecting
Stator；The engaged test cylinder 602 is installed on mechanism for testing 601, is used for mobile test mechanism 601；The qualification finished product
Belt line 702 and substandard products belt line 703 are located at 601 side of mechanism for testing, for accepting stator after tested；The belt
Line decelerating motor 701 is installed on the lower section of qualified finished belt line 702 and substandard products belt line 703, for adjusting belt line operating
Speed.
The manipulator mechanism 13 includes 4 manipulators, and each manipulator all includes transverse shifting and vertical shifting
Dynamic motor or cylinder, the manipulator further include the cylinder of a clamping jaw and control jaw action；4 manipulators are mounted on
On synchronous belt 1306 with synchronizing wheel 1305.
An equipment running status indicator light 12 is also equipped on the shield 10, for prompting operator when equipment fault
Member.
The delivery device includes stop cylinder 2011, feeding cylinder 2012, pressure stator seat cylinder 2013, push cylinder
2014, linear guide 2015 and ball screw 2016, all cylinders are mounted in linear guide 2015 and by ball wire
Bar 2016 connects；The stop cylinder 2011, feeding cylinder 2012 and pressure stator seat cylinder 2013 are installed on stator positioning seat one
Side, for being accurately positioned and keeping stator positioning seat position；The solder joint that the push cylinder 2014 is used to move bar shaped stator arrives
Butt-joint position；The end of a thread processing mechanism includes trimming upper and lower air cylinders 2041, trimming clamping cylinder 2043 and vertically movable cylinder 2042,
The vertically movable cylinder 2042 is installed on butt-welding machine 203, collects the end of a thread for retracting；The trimming upper and lower air cylinders 2041 are pacified
Loaded on vertically movable cylinder 2042, for cutting the end of a thread；The trimming clamping cylinder 2043 is installed on vertically movable cylinder
After 2041, the end of a thread is clamped when for welding.
Working principle of the present invention is：
The stator welds curved circle and freezes automatic device for producing circular stator, by the master control screen 11 on shield 10
Control；Operator only needs adding raw materials bar shaped stator to stator positioning seat 101, and raw material successively passes through feeding after starter
It can be fabricated to after station 1, welding post 2, transition station 3, curved sired results position 4, the station 5 that freezes, test station 6, discharging station 7
Product；Robot manipulator structure is also equipped at transition station 3, curved sired results position 4, the station 5 that freezes, test station 6, discharging 7 rear of station
13 can be used for more efficiently moving stator, and product after processing is completed can be by 6 testing product quality of detection station, qualified product
It can be collected by the qualified finished belt line 702 for the station that discharges to product magazine, underproof product is then by substandard products belt line 703
It collects to waste material box.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the inventive concept of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/use indirectly
It is included in other related technical areas in scope of patent protection of the invention.
Claims (10)
- The automatic device 1. a kind of curved circle of stator welding freezes, it is characterised in that：Including master control screen, resistance welding power source, feeding work Position, welding post, transition station, curved sired results position, the station that freezes, test station, discharging station, manipulator mechanism, rack, protection Cover, all stations are successively installed in rack and are completely covered by shield；The resistance welding power source is installed at feeding station； The master control screen, which is installed on shield, to be located above feeding station, for equipment fortune can be monitored and controlled while feeding Row state；The manipulator mechanism is installed on transition station, curved sired results position, the station that freezes, test station and discharging station rear, For shifting semi-finished product to next station；Raw material successively passes through the production of the achievable finished product of all stations.
- The automatic device 2. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The feeding station includes Stator positioning seat, stator feeding position, is drawn cylinder, laterally push-in stator cylinder and putter action cylinder at stator blowing position up and down, The stator positioning seat is for placing raw material bar shaped stator；Stator blowing position is for placing stator positioning seat；The stator After feeding position is located at stator blowing position, for accepting the raw material on stator blowing position；It is described that being drawn cylinder is installed on stator up and down Below blowing position and stator feeding position, for moving raw material；After the laterally push-in stator cylinder is installed on stator feeding position, use In mobile raw material；The putter action cylinder is installed on laterally push-in stator cylinder, for moving raw material to next station.
- The automatic device 3. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The welding post includes Nozzle, described the end of a thread are welded in delivery device, stator positioning seat recycling track, butt-welding machine, the end of a thread processing mechanism, terminal box and butt-joint up and down Processing mechanism and terminal box are installed on butt-welding machine；The delivery device is installed below butt-welding machine, for pushing bar shaped stator Seat arrives butt-joint solder joint；The butt-joint is welded nozzle up and down and is located at immediately below the end of a thread processing mechanism and terminal box, for welding the end of a thread；It is described Stator positioning seat recycles track installation in delivery device side, for receiving the empty stator positioning seat of transition station.
- The automatic device 4. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The transition station includes Pedestal, rectilinear orbit, shaping stator seat cylinder, transverse shifting cylinder, servo motor and strong magnets, the pedestal and servo electricity Machine is installed on track, which grabs stator to next station for mobile base to manipulator；The shaping stator Seat cylinder, transverse shifting cylinder and strong magnets are mounted on the base, and the shaping stator seat cylinder is for adjusting stator positioning Seat is set, and the strong magnets and transverse shifting cylinder are for adsorbing stator positioning seat to transition station, the transverse shifting cylinder It is also used to pushing to empty stator positioning seat into stator positioning seat recycling track.
- The automatic device 5. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The station that freezes includes Preceding shaping compression cylinder, rear shaping compression cylinder, blowing action cylinder, the curved cylinder of left redundant stator and right redundant stator are curved Cylinder, the rear shaping compression cylinder, the curved cylinder of left redundant stator and the curved cylinder of right redundant stator are located at stator object The rear and left and right ends of material, for pushing up outer circle both ends and compressing in the middle part of bar shaped stator outer circle；The preceding shaping compression cylinder peace Below stator material, for further compressing in the middle part of bar shaped stator outer circle；The blowing action cylinder is installed on stator object Material lower section, is used for interfacing manipulators mechanism.
- The automatic device 6. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The station that freezes includes Stator positioned central pole, pressure stator cylinder, material inductor, servo motor, welding actuating cylinder, argon arc welding gun and 6 are fixed Sub- die mould oil cylinder, 6 stator die mould oil cylinders are located at stator positioned central pole surrounding, for compressing stator outer circle；The object Material inductor is installed on one of stator die mould oil cylinder, whether has stator in stator positioned central pole for monitoring；It is described Pressure stator cylinder and servo motor are installed on above stator positioned central pole, for pressing stator faces；The welding actuating cylinder It is installed on stator positioned central pole rear with argon arc welding gun, for welding stator.
- The automatic device 7. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The test station and go out Material station includes mechanism for testing, engaged test cylinder, belt line decelerating motor, qualified finished belt line and substandard products belt line, institute It states mechanism for testing to be installed on above stator, for detecting stator；The engaged test cylinder is installed on mechanism for testing, for moving Dynamic mechanism for testing；The qualification finished belt line and substandard products belt line are located at mechanism for testing side, for accepting after tested Stator；The belt line decelerating motor is installed on the lower section of qualified finished belt line and substandard products belt line, for adjusting belt Line running speed.
- The automatic device 8. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：The manipulator mechanism packet 4 manipulators are included, each manipulator all includes the motor or cylinder of transverse shifting and vertical shift, which also wraps It includes a clamping jaw and controls the cylinder of jaw action；4 manipulators are mounted on the synchronous belt with synchronizing wheel.
- The automatic device 9. the curved circle of stator welding according to claim 1 freezes, it is characterised in that：Also pacify on the shield Equipped with an equipment running status indicator light, for prompting operator when equipment fault.
- The automatic device 10. the curved circle of stator welding according to claim 3 freezes, it is characterised in that：The delivery device includes Stop cylinder, feeding cylinder, pressure stator seat cylinder, push cylinder, linear guide and ball screw, all cylinders are respectively mounted It is connected in linear guide and by ball screw；It is fixed that the stop cylinder, feeding cylinder and pressure stator seat cylinder are installed on stator Position seat side, for being accurately positioned and keeping stator positioning seat position；The push cylinder is used to move the solder joint of bar shaped stator To butt-joint position；The end of a thread processing mechanism includes trimming upper and lower air cylinders, trimming clamping cylinder and vertically movable cylinder, the vertical shifting Cylinder of taking offence is installed on butt-welding machine, collects the end of a thread for retracting；The trimming upper and lower air cylinders are installed on vertically movable cylinder, are used In cutting the end of a thread；After the trimming clamping cylinder is installed on vertically movable cylinder, the end of a thread is clamped when for welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810991159.2A CN108907747B (en) | 2018-08-28 | 2018-08-28 | Automatic device for welding and rounding stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810991159.2A CN108907747B (en) | 2018-08-28 | 2018-08-28 | Automatic device for welding and rounding stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108907747A true CN108907747A (en) | 2018-11-30 |
| CN108907747B CN108907747B (en) | 2024-03-15 |
Family
ID=64406746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810991159.2A Active CN108907747B (en) | 2018-08-28 | 2018-08-28 | Automatic device for welding and rounding stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108907747B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676325A (en) * | 2018-12-29 | 2019-04-26 | 广州市金钟汽车零件股份有限公司 | Recessed all-in-one machine and forming method are rushed in a kind of welding of deep bid circlip |
| CN110071406A (en) * | 2019-03-27 | 2019-07-30 | 北京国电富通科技发展有限责任公司 | Power distribution network charges automatic connection tool group and robot |
| CN110125685A (en) * | 2019-06-20 | 2019-08-16 | 嘉兴英智杰自动化设备有限公司 | Curved circle welding welding electric-examination all-in-one machine |
| CN111299960A (en) * | 2020-05-14 | 2020-06-19 | 宁波丞达精机有限公司 | Knurling and feeding device for rotor shaft of automatic automobile lifting motor |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980084351A (en) * | 1997-05-23 | 1998-12-05 | 윤종용 | Stator automatic soldering device for motor |
| CN104810992A (en) * | 2015-05-07 | 2015-07-29 | 信质电机股份有限公司 | Automatic stator core production line |
| CN107825135A (en) * | 2017-11-20 | 2018-03-23 | 惠州市多科达科技有限公司 | A kind of automatic assembly welding machine of lid group |
| CN208713379U (en) * | 2018-08-28 | 2019-04-09 | 深圳市鑫昌顺精密机械有限公司 | A kind of stator welds curved circle and freezes automatic device |
-
2018
- 2018-08-28 CN CN201810991159.2A patent/CN108907747B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19980084351A (en) * | 1997-05-23 | 1998-12-05 | 윤종용 | Stator automatic soldering device for motor |
| CN104810992A (en) * | 2015-05-07 | 2015-07-29 | 信质电机股份有限公司 | Automatic stator core production line |
| CN107825135A (en) * | 2017-11-20 | 2018-03-23 | 惠州市多科达科技有限公司 | A kind of automatic assembly welding machine of lid group |
| CN208713379U (en) * | 2018-08-28 | 2019-04-09 | 深圳市鑫昌顺精密机械有限公司 | A kind of stator welds curved circle and freezes automatic device |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676325A (en) * | 2018-12-29 | 2019-04-26 | 广州市金钟汽车零件股份有限公司 | Recessed all-in-one machine and forming method are rushed in a kind of welding of deep bid circlip |
| CN109676325B (en) * | 2018-12-29 | 2024-04-02 | 广州市金钟汽车零件股份有限公司 | Large-disc clamp spring welding and stamping integrated machine and forming method |
| CN110071406A (en) * | 2019-03-27 | 2019-07-30 | 北京国电富通科技发展有限责任公司 | Power distribution network charges automatic connection tool group and robot |
| CN110071406B (en) * | 2019-03-27 | 2020-11-10 | 北京国电富通科技发展有限责任公司 | Distribution network electrified automatic wiring tool set and robot |
| CN110125685A (en) * | 2019-06-20 | 2019-08-16 | 嘉兴英智杰自动化设备有限公司 | Curved circle welding welding electric-examination all-in-one machine |
| CN110125685B (en) * | 2019-06-20 | 2021-03-05 | 嘉兴英智杰自动化设备有限公司 | Electric detection integrated machine for welding and welding of bent circle |
| CN111299960A (en) * | 2020-05-14 | 2020-06-19 | 宁波丞达精机有限公司 | Knurling and feeding device for rotor shaft of automatic automobile lifting motor |
| CN111299960B (en) * | 2020-05-14 | 2020-08-14 | 宁波丞达精机有限公司 | Knurling and feeding device for rotor shaft of automatic automobile lifting motor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108907747B (en) | 2024-03-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108907747A (en) | A kind of stator welds curved circle and freezes automatic device | |
| CN107442890B (en) | Loading system and method for automatic welding production line of turnout pad | |
| CN101456107B (en) | Programmable automatic welding system | |
| CN206370599U (en) | A kind of fully-automatic equipment for cutting out line wire stripping wicking bonding wire | |
| CN109590756A (en) | A kind of laser welding apparatus for cell polar ear and pole piece | |
| CN203076781U (en) | Automobile part spot-welding horizontal multi-station transmission system | |
| CN110270736B (en) | Full-automatic welding machine for scaffold upright rod disc buckle | |
| CN203973003U (en) | A kind of automatic soldering system | |
| CN109872924A (en) | Breaker moving contact bonding machine | |
| CN106141542A (en) | A kind of welder of integration kitchen range | |
| CN117124084A (en) | Pre-spot welding cutting machine for power battery lugs | |
| CN208713379U (en) | A kind of stator welds curved circle and freezes automatic device | |
| CN207087112U (en) | Welder for bar built-in fitting T junction submerged arc pressure welding | |
| CN108766757A (en) | A kind of efficient inductance coil process equipment | |
| CN204603544U (en) | A kind of automatic soldering device | |
| CN105690091B (en) | Power battery fully-automatic production robot system | |
| CN213916615U (en) | Automatic welding equipment for tail column | |
| CN203304800U (en) | Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift | |
| CN106736150B (en) | Turn button welding fixture and turn button welding method | |
| CN217991274U (en) | Workpiece clamping device for ultrasonic welding equipment | |
| CN207068999U (en) | A kind of soft package lithium battery cathode tab welds rubberizing paper equipment | |
| CN215356631U (en) | Automatic compressing welding device | |
| CN203045168U (en) | Lean production line for welding movable support leg | |
| CN202363422U (en) | Automatic blanking device applied to lamp filament spot welding machine | |
| CN212043072U (en) | Welding machine for automatic circular seam argon arc wire adding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |