CN108907195A - A kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue - Google Patents
A kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue Download PDFInfo
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- CN108907195A CN108907195A CN201811008645.4A CN201811008645A CN108907195A CN 108907195 A CN108907195 A CN 108907195A CN 201811008645 A CN201811008645 A CN 201811008645A CN 108907195 A CN108907195 A CN 108907195A
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- 239000000463 material Substances 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 77
- 239000000956 alloy Substances 0.000 title claims abstract description 34
- 239000004615 ingredient Substances 0.000 title claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 99
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- 239000002184 metal Substances 0.000 claims abstract description 34
- 239000007921 spray Substances 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 238000013461 design Methods 0.000 claims abstract description 6
- 230000008676 import Effects 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 abstract description 4
- 239000007924 injection Substances 0.000 abstract description 4
- 239000007769 metal material Substances 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 4
- 230000007704 transition Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 239000002994 raw material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 230000009026 tissue transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/105—Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The present invention relates to increases material manufacturing technology fields, the online controllable alloy increasing material manufacturing apparatus and method of in particular a kind of ingredient tissue, device are made of alloys components metal powder, metal powder box, flow control valve, powder feeding channel, mixer, blender, powder mixture, increasing material material powder, spray head, high energy beam generator, high energy beam, control bus, complex control system.Complex control system and flow control valve goalkeeper's alloys components metal powder carry out injection mixing according to design proportion, form final component increasing material manufacturing material requested powder；Increasing material powdered ingredients can be regulated and controled online according to the demand of different parts ingredient tissue during increasing material manufacturing, be implemented as the increasing material manufacturing that transition section is knitted in grouping；Whole device and Method And Principle structure be simple, controllable precise, high degree of automation, versatile, can be used for common metal/alloy material increasing material manufacturing, especially carrying out local function increasing material manufacturing in large and complex structure component has good technical advantage.
Description
Technical field
The present invention relates to increases material manufacturing technology field, the online controllable alloy increasing material manufacturing dress of specially a kind of ingredient tissue
It sets and method.
Background technique
Increases material manufacturing technology (Additive Manufacturing, AM), be CAD, mathematical model and
Advanced material shapes in technical foundation, by Numeric Control Technology by material according to modes such as sintering, melting, photocuring, injections
It is successively accumulated, manufactures practical structures, the new manufacture of component.Subtract material manufacture and assembling compared to tradition machinery processing
The mode of assembly is different, is the cumulative manufacturing method of accumulation of a kind of " from bottom to top ".Especially in metal/alloy material increasing material manufacturing
The technology has all been applied to manufacture aircraft, aviation by aspect, U.S.'s Boeing, GE, Pu Hui, the companies such as Britain Luo-sieve and Germany MTU
The manufacture of the Grand Equipments complex component such as engine, can substantially reduce complex component manufacture difficulty and economic cost, significantly improve portion
Part manufacture efficiency.Currently, metal/alloy material increasing material manufacturing process chinese raw materials generally uses the modes such as wire feed, powder feeding, powdering
Feeding, composition of raw material are to determine the ingredient of increasing material manufacturing component, increasing material manufacturing process only control high energy beam parameter and with
The interaction trajectory of raw material, to manufacture the component of different shape, size.
With the development of Advanced Equipment intelligence manufacture, the military service load and work temperature of a critical component different parts are considered
The difference of the conditions such as degree needs to carry out local function manufacture to component different parts, makes to manufacture each position satisfaction difference of component
Military service performance requirement.Therefore, it is badly in need of inventing a kind of online controllable increasing material manufacturing apparatus and method of ingredient tissue, produces along increasing
The component of material direction of growth ingredient tissue gradual change, to meet the particular/special requirement of each position difference military service performance of component.
Summary of the invention
The purpose of the present invention is to provide a kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue, the dresses
Set that structure is simple, controllable precise, integrated control, entire increasing material manufacturing process alloy material ingredient controllable precise is, it can be achieved that material
Expect the increasing material manufacturing of ingredient tissue transition section, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides the following technical solutions：
A kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue, including alloy increasing material manufacturing device and at
Controllable increasing material manufacturing method is knitted in grouping, and the alloy increasing material manufacturing device includes alloys components metal powder, metal powder box, stream
Control valve door, powder feeding channel, mixer, blender, spray head, high energy beam generator, control bus and complex control system, institute
It states alloys components metal powder to be placed in different metal powder boxes, the metal powder box is connected by powder feeding channel and mixer
It connects, the internal mixer is provided with blender, and the stirrer bottom is provided with powder feeding channel, and the stirrer bottom is sent
Flow control valve is provided on powder channel, the powder feeding channel bottom end of the stirrer bottom is provided with spray head.
Preferably, the complex control system by control bus respectively with flow control valve, blender and high energy beam
Generator connection.
Preferably, the controllable increasing material manufacturing method of the ingredient tissue is reality based on the alloy increasing material manufacturing device
Existing, the controllable increasing material manufacturing method of specific ingredient tissue is as follows：
1, according to the design requirement of chemical component and institutional framework to increasing material manufacturing component, each multicomponent metallic powder is prepared
End is respectively charged into each metal powder box；
2, the flow control valve of each powder box is controlled by complex control system, is set according to member chemistry component ratio
Corresponding discharge ratio, and open valve and metal powder is sent into powder feeding pipes；
3, after each metal powder imports mixer, blender is started by complex control system, by powder mixture into
Row is sufficiently stirred, and forming component uniformly increases material material powder；
4, the flow control valve that mixer is opened using complex control system, by powder feeding channel and spray head by material powder
It send to workbench；
5, complex control system control high energy beam generator triggers high energy beam, carries out according to component section track to material powder
Increasing material manufacturing.
Compared with prior art, the beneficial effects of the invention are as follows：It is closed by control control system and flow control valve goalkeeper
Each multicomponent metallic powder of gold carries out injection mixing according to design proportion, forms final component increasing material manufacturing material requested powder, entire to fill
Set that structure is simple, integrated level is high, control precision is high, operation difficulty is small.It, can be according to different parts at grouping during increasing material manufacturing
The demand knitted regulates and controls to increase material powdered ingredients online, is implemented as the increasing material manufacturing that transition section is knitted in grouping, entire increasing material manufacturing process
It is online controllable, accurate efficient.
Detailed description of the invention
Fig. 1 is the device of the invention structural schematic diagram；
Fig. 2 is 2 structural schematic diagram of the embodiment of the present invention.
1 it is alloys components metal powder, 2 be metal powder box, 3 be flow control valve, 4 be powder feeding channel, 5 is mixing
Device, 6 be blender, 7 be powder mixture, 8 be increase material material powder, 9 be spray head, 10 be high energy beam generator, 11 be high energy
Beam, 12 be control bus, 13 be complex control system.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Referring to Fig. 1, the present invention provides a kind of technical solution：
A kind of online controllable alloy increasing material manufacturing device of ingredient tissue, including alloy increasing material manufacturing device and ingredient tissue
Controllable increasing material manufacturing method, alloy increasing material manufacturing device include alloys components metal powder 1, metal powder box 2, flow control valve
Door 3, powder feeding channel 4, mixer 5, blender 6, spray head 9, high energy beam generator 10, control bus 12 and complex control system
13, alloys components metal powder 1 is placed in different metal powder boxes 2, and metal powder box 2 is connected by powder feeding channel 4 and mixer 5
It connects, mixer 5 is internally provided with blender 6, and 6 bottom of blender is provided with powder feeding channel 4, the powder feeding channel 4 of 6 bottom of blender
On be provided with flow control valve 3,4 bottom end of powder feeding channel of 6 bottom of blender is provided with spray head 9, and complex control system 13 is logical
It crosses control bus 12 to connect with flow control valve 3, blender 6 and high energy beam generator 10 respectively, the controllable increasing of ingredient tissue
Material manufacturing method is realized based on alloy increasing material manufacturing device, and the controllable increasing material manufacturing method of specific ingredient tissue is as follows：
1) according to the design requirement of chemical component and institutional framework to increasing material manufacturing component, each multicomponent metallic powder is prepared
1, it is respectively charged into each metal powder box 2；
2) flow control valve 3 that each powder box is controlled by complex control system 13, according to member chemistry component ratio
Corresponding discharge ratio is set, and opens valve 3 and metal powder 1 is sent into powder feeding pipes 4；
3) after each metal powder 1 imports mixer 5, blender 6 is started by complex control system 13, metal powder is mixed
Object 7 carries out that conjunction is sufficiently stirred, and forming component uniformly increases material material powder 8；
4) flow control valve 3 that mixer 5 is opened using complex control system 13, will by powder feeding channel 4 and spray head 9
Material powder 8 is sent to workbench；
5) complex control system 13 controls high energy beam generator 10 and triggers high energy beam 11, according to component section track to material
Powder 8 carries out increasing material manufacturing.
Alloys components metal powder 1 is carried out according to design proportion by control control system 13 and flow control valve 3
Injection mixing, forms final component increasing material manufacturing material requested powder, whole device structure is simple, integrated level is high, control precision is high,
Operation difficulty is small.During increasing material manufacturing, material powdered ingredients can be increased according to the demand On-line Control of different parts ingredient tissue, it is real
Ready-made to be grouped the increasing material manufacturing for knitting transition section, entire increasing material manufacturing process is online controllable, accurate efficient.The apparatus and method can
For common metal/alloy material increasing material manufacturing, local function increasing material manufacturing tool especially is carried out in large and complex structure component
There is good technical advantage.
Embodiment 2 (increasing material manufacturing of ingredient tissue gradual change Turbine Blades With temperature)
With reference to attached drawing 2, a kind of online controllable alloy increasing material manufacturing device of ingredient tissue of the present invention by nickel powder 1,
Chromium powder 2, aluminium powder 3, titanium valve 4, metal powder box 5, flow control valve 6, powder feeding channel 7, mixer 8, blender 9, metal powder are mixed
It closes object 10, increase material material powder 11, spray head 12, high energy beam generator 13, high energy beam 14, control bus 15, complex control system 16
Composition.
Specific work process of the invention is：
1) nickel powder 1, chromium powder 2, aluminium powder 3, titanium valve 4 are prepared respectively according to the component requirements of nickel base superalloy turbo blade,
And it is respectively charged into powder box 5；
2) turbo blade manufacture is generally since root of blade tenon, since tenon position is installed in turbine disc mortise,
Operating temperature is not high (800 DEG C or less), but the mechanical loads such as blade centrifugation and vibration are very high, it is therefore desirable to improve aluminium 3 and titanium 4 contains
Amount forms nickel and aluminium/titanium intermetallic compound, mechanical performance is improved by ageing strengthening, at this time by material composition ratio comprehensive
It closes in control system 16 and is set as 70:10:10:10, and control flow control valve 6 and carry out flow control；
3) nickel powder 1, chromium powder 2, aluminium powder 3, titanium valve 4 press 70:10:10:10 ratios are imported in mixer 8 by powder feeding channel 7,
Start blender 9 by complex control system 16 powder mixture 10 to be carried out conjunction is sufficiently stirred, forming component uniformly increases
Material material powder 11；
4) flow control valve 6 that mixer 8 is opened using complex control system 16, passes through powder feeding channel 7 and spray head 12
Material powder is sent to workbench；
5) complex control system 16 controls high energy beam generator 13 and triggers high energy beam 15, according to turbo blade tenon section rail
Mark carries out increasing material manufacturing；
6) after the manufacture of turbo blade tenon position, since the long-term work of blade position is in high temperature runner, work
Temperature needs to improve blade thermal stability and high temperature creep property by improving chromium content at 800 DEG C or more, therefore, will
Material composition ratio is set as 70 in complex control system 16:20:5:5, and control flow control valve 6 and carry out flow control
System；
7) nickel powder 1, chromium powder 2, aluminium powder 3, titanium valve 4 press 70:20:5:5 ratios are imported in mixer 8 by powder feeding channel 7, are led to
It crosses the starting blender 9 of complex control system 16 powder mixture 10 to be carried out conjunction is sufficiently stirred, forming component uniformly increases material
Material powder 11；
8) flow control valve 6 that mixer 8 is opened using complex control system 16, passes through powder feeding channel 7 and spray head 12
Material powder is sent to workbench；
9) complex control system 16 controls high energy beam generator 13 and triggers high energy beam 15, according to turbo blade blade section rail
Mark carries out increasing material manufacturing.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (3)
1. a kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue, including alloy increasing material manufacturing device and ingredient
Organize controllable increasing material manufacturing method, it is characterised in that：The alloy increasing material manufacturing device includes alloys components metal powder
(1), metal powder box (2), flow control valve (3), powder feeding channel (4), mixer (5), blender (6), spray head (9), high energy
Beam generator (10), control bus (12) and complex control system (13), the alloys components metal powder (1) are placed on difference
Metal powder box (2) in, the metal powder box (2) is connect by powder feeding channel (4) with mixer (5), and the mixer (5) is interior
Portion is provided with blender (6), and blender (6) bottom is provided with powder feeding channel (4), the powder feeding of blender (6) bottom
It is provided on channel (4) flow control valve (3), powder feeding channel (4) bottom end of blender (6) bottom is provided with spray head
(9)。
2. a kind of online controllable alloy increasing material manufacturing device of ingredient tissue according to claim 1, it is characterised in that：Institute
It states complex control system (13) and is occurred respectively with flow control valve (3), blender (6) and high energy beam by control bus (12)
Device (10) connection.
3. the controllable increasing material manufacturing method of ingredient tissue according to claim 1, it is characterised in that：The ingredient tissue can
The increasing material manufacturing method of control is realized, the controllable increasing material manufacturing side of specific ingredient tissue based on above-mentioned alloy increasing material manufacturing device
Method is as follows：
1) according to the design requirement of chemical component and institutional framework to increasing material manufacturing component, each multicomponent metallic powder (1) is prepared,
It is respectively charged into each metal powder box (2)；
2) flow control valve (3) that each powder box is controlled by complex control system (13), according to member chemistry component ratio
Corresponding discharge ratio is set, and opens valve (3) and metal powder (1) is sent into powder feeding pipes (4)；
3) after each metal powder (1) imports mixer (5), start blender (6) by complex control system (13), by metal powder
Mixture (7) carries out that conjunction is sufficiently stirred, and forming component uniformly increases material material powder (8)；
4) flow control valve (3) that mixer (5) are opened using complex control system (13), passes through powder feeding channel (4) and spray
Head (9) send material powder (8) to workbench；
5) complex control system (13) control high energy beam generator (10) triggering high energy beam (11), according to component section track to material
Feed powder (8) carries out increasing material manufacturing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811008645.4A CN108907195A (en) | 2018-08-29 | 2018-08-29 | A kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811008645.4A CN108907195A (en) | 2018-08-29 | 2018-08-29 | A kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108907195A true CN108907195A (en) | 2018-11-30 |
Family
ID=64408036
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| CN201811008645.4A Withdrawn CN108907195A (en) | 2018-08-29 | 2018-08-29 | A kind of online controllable alloy increasing material manufacturing apparatus and method of ingredient tissue |
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| CN110756802A (en) * | 2019-10-24 | 2020-02-07 | 中国科学院力学研究所 | Multi-component 3D printing powder feeding system |
| CN112589089A (en) * | 2020-10-26 | 2021-04-02 | 四川大学 | Device and method for preparing spherical powder based on laser-coaxial powder feeding coupling high throughput |
| CN113828241A (en) * | 2021-11-26 | 2021-12-24 | 北京煜鼎增材制造研究院有限公司 | Component regulation and control device and method and high-throughput preparation system for metal material |
| CN114941096A (en) * | 2022-05-17 | 2022-08-26 | 西北有色金属研究院 | Tungsten-based alloy suitable for additive manufacturing and preparation method thereof |
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