CN108900047A - A kind of device for automatic winding rotor without latitude band - Google Patents
A kind of device for automatic winding rotor without latitude band Download PDFInfo
- Publication number
- CN108900047A CN108900047A CN201810953857.3A CN201810953857A CN108900047A CN 108900047 A CN108900047 A CN 108900047A CN 201810953857 A CN201810953857 A CN 201810953857A CN 108900047 A CN108900047 A CN 108900047A
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- CN
- China
- Prior art keywords
- component
- rotor
- slide
- tension
- latitude band
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of devices for automatic winding rotor without latitude band, the upper surface of rack is disposed with supply assembly, detection components, and equalization of strain component, workbench is provided with below rack, the support frame with slide is provided on workbench, device fixed plate is provided on support frame end face, guiding transmission component is distributed on the upper surface and device fixed plate of rack, traction component is additionally provided in device fixed plate, heating component and cutting assembly, the front end of workbench is provided with rotor rotating clamp, the side of slideway is provided with magnetic sheet testing agency, it is driven by each idler wheel without latitude band, greatly reduce the risk that no latitude is superimposed with flange；This stable structure, part life is long, is hardly damaged；And by the mechanical action of setting, make winding more evenly, it is beautiful, improve product qualification rate.
Description
Technical field
The present invention relates to technical field of generators more particularly to a kind of dresses for automatic winding rotor without latitude band
It sets.
Background technique
Armature winding usual for revolving-armature type machine just embeds in the slot of armature core, according to the knot of such motor
Structure feature, end construction need to be fixed to meet the requirement of following three aspects：1) electric insulation；2) mechanical strength；
3) armature coil end can be firmly fixed.Especially in mechanical strength, centrifugal force that end construction is born when rotated with
Diameter it is square directly proportional, namely with the increase of diameter, the structure of fixed end deposits the power received with the quadratic relationship of diameter
Increase.This is a very important parameter for high speed, longtime running, for when meeting above-mentioned motor safety, longtime running
These requirements, usual armature coil end is fixed to bring this needs met in engineering without latitude with binding.No latitude band is a kind of
Insulating materials, main composition are that the only radial fiber wire continuously woven without broadwise coats epoxy resin group again
At, due to its soft surface, when Mechanical entanglement, is easy flange and folds, if by the way of winding by hand, not only manpower
Higher cost, and production efficiency is low, and product qualification rate is difficult to control.
Summary of the invention
The present invention is in view of the shortcomings of the prior art, provide a kind of device for automatic winding rotor without latitude band, the dress
Set for no latitude band detach and winding is played the role of key, avoid folding and the flange of no latitude band itself, effectively promoted
The stability of Wiring apparatus.
In order to solve the above technical problems, the present invention is addressed by the following technical programs：One kind is for automatic winding electricity
Device of the machine rotor without latitude band, including the rack supported by support column, the upper surface of the rack is disposed with supply assembly, detection
Component and equalization of strain component are provided with workbench below the rack, are provided on the workbench with slide
Support frame, device fixed plate is provided on the support frame end face, and guiding transmission component is distributed in the upper surface of the rack
And in the device fixed plate, traction component, heating component and cutting group are additionally provided in the device fixed plate
Part, the traction component includes traction cylinder and drawing head, the heating component include heating head, heat driven cylinder
And hot gas conduit, the cutting assembly include cutting cylinder and cutting head, the front end of the workbench, which is provided with, to be turned
Sub- rotating clamp, and the component pair being arranged in the setting position of the rotor rotating clamp and described device fixed plate
It answers, the rotor rotating clamp includes that rotation clamps driving assembly, rotor rotation clamping component and slideway, described
Slideway extends along the rear of the workbench backward from the lower section that the front of the rotation clamping component passes through the workbench to be set
It sets, the rotor rotation clamping component is set on the slideway, and the side of the slideway is provided with magnetic sheet detection
Mechanism.
The rack is T-shaped, including horizontal part and vertical component effect.
The supply assembly includes reel, reel pedestal and brake gear, and the reel pedestal is fixedly installed on described
The end of vertical component effect, the reel are installed in the top of the reel pedestal, be provided on the reel pedestal lateral surface with
The corresponding brake gear of the reel.
The guiding transmission component includes guiding axis, driving pulley, driving motor and multiple directive wheels, and described leads
On side wall and the bottom surface for being arranged in the reel pedestal to axis, the driving pulley is set to the rear end of the detection components, institute
The driving motor stated is set to the lower surface of the vertical component effect, and the driving pulley is driven by the driving motor, more
A directive wheel is arranged in the vertical component effect and the device fixed plate.
The detection components include bandwidth detection mechanism and tensioning force detection mechanism, the bandwidth detection mechanism pair
It should be set to the lower section of the reel, the tensioning force detection mechanism is set to the rear end of the driving pulley.
The equalization of strain component is set on the horizontal part, including tension cylinder, tension sliding rail, tension are sliding
Seat, straining pulley, spring and spring base, the tension sliding rail are fixed on the upper surface of the horizontal part, and it is sliding to be located at the tension
The tension slide fixed with the straining pulley is provided on rail, the front end positioned at the tension slide is provided with the first limit
The rear end of baffle, the tension slide is provided with the second postive stop baffle, is provided at first postive stop baffle described
Tension cylinder is provided with stop screw on the second postive stop baffle front end face, after second postive stop baffle
End, and the spring base is provided with close to the edge of the horizontal part, the spring one end is fixed on the spring base
On, the other end of the spring is fixedly connected with the spring connecting column on the tension slide.
It includes clamping slide that the rotation, which clamps driving assembly, and rotating electric machine, rotation driving cylinder, clamping cylinder are all provided with
It is placed on the clamping slide, the rotating electric machine front end is connected with collet, and the clamping cylinder is located at the collet
The side of position, the rotor rotation clamping component include sliding support plate, slide bearings, sliding support block, main support
Seat, Auxiliary support head, the sliding support plate are slideably positioned on the slideway, and fixation is set on the sliding support plate
It is equipped with small sliding rail, the side of the small sliding rail is provided with rack gear, the slide bearings are slideably positioned in the small cunning
On the back segment of rail, the sliding support block, the rear side setting of the slide bearings are provided in the slide bearings
There is caging bolt, the slide bearings side is provided with Limit screw, the position of the Limit screw and the rack gear
Setting position it is corresponding, be stuck on the rack gear after the Limit screw downlink can be made, be arranged on the sliding support block
There is the Auxiliary support head, the leading portion sliding of the small sliding rail is provided with main support base, the main support base and the auxiliary
The axle center of branch fastener is on the same line.
The clamping slide is provided with spacing lever close to one end of the slideway.
Compared with prior art, the present invention has the advantages that：It is driven by each idler wheel without latitude band, greatly reduces nothing
The risk that latitude is superimposed with flange；This stable structure, part life is long, is hardly damaged；And by the mechanical action of setting, make to twine
Around more evenly, beauty improves product qualification rate.
Detailed description of the invention
Fig. 1 is overall structure of the present invention.
Fig. 2 is the portion A partial enlarged view in Fig. 1.
Fig. 3 is the portion B partial enlarged view in Fig. 1.
Fig. 4 is supply assembly structural schematic diagram.
Fig. 5 is rotor rotating clamp structural schematic diagram.
Fig. 6 is rotor rotating clamp side view.
Fig. 7 is rotor rotating clamp top view.
Fig. 8 is each component assembling structure schematic diagram in device fixed plate.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
Referring to Fig. 1 to Fig. 8, a kind of device for automatic winding rotor without latitude band, including supported by support column 11
Rack 1, the upper surface of rack 1 is disposed with supply assembly, detection components and equalization of strain component, the lower section setting of rack 1
There is workbench 5, the support frame 51 with slide 511 is provided on workbench 5, support frame is provided with device fixed plate on 51 end face
52, guiding transmission component is distributed on the upper surface and device fixed plate 52 of rack 1, is additionally provided with and is led in device fixed plate 52
Draw component, heating component and cutting assembly, traction component includes traction cylinder 531 and drawing head 532, heating component include
Heating head 541, heat driven cylinder 542 and hot gas conduit 543, cutting assembly include cutting cylinder 551 and cutting head
552, the front end of workbench is provided with rotor rotating clamp, and the setting position of rotor rotating clamp is fixed with device
The component that is arranged on plate 52 is corresponding, rotor rotating clamp include rotation clamp driving assembly, rotor rotation clamping component with
And slideway 73, slideway 73 extends along the rear of workbench 5 backward from the lower section that the front of rotation clamping component passes through workbench 5 to be set
It sets, rotor rotation clamping component is set on slideway 73, and the side of slideway 73 is provided with magnetic sheet testing agency 8.
Rack 1 is T-shaped, including horizontal part 12 and vertical component effect 13, and supply assembly includes reel 21, reel pedestal 22 and brake
Device 23, reel pedestal are fixedly installed on the end of vertical component effect 13, and reel 21 is installed in the top of reel pedestal 22,22 outside of reel pedestal
Brake gear 23 corresponding with reel 21 is provided on face, guiding transmission component includes guiding axis 61, driving pulley 62, driving electricity
Machine 63 and multiple directive wheels 64, guiding axis 61 are arranged on side wall and the bottom surface of reel pedestal 22, and driving pulley 62 is set to inspection
The rear end of component is surveyed, driving motor 63 is set to the lower surface of vertical component effect 13, and driving pulley 62 is driven by driving motor 63, more
A directive wheel 64 is arranged in vertical component effect 13 and device fixed plate 52, and detection components include bandwidth detection mechanism 31 and tensioning
Tension detection mechanism 32, bandwidth detection mechanism 31 are correspondingly arranged in the lower section of reel 22, and tensioning force detection mechanism 32 is set to driving
The rear end of belt wheel 62, equalization of strain component are set on horizontal part 12, including tension cylinder 41, tension sliding rail 42, tension slide
43, straining pulley 44, spring 45 and spring base 46, tension sliding rail 42 are fixed on the upper surface of horizontal part 12, are located at tension sliding rail
It is provided with the tension slide 43 fixed with straining pulley 44 on 42, the front end of tension slide 43 is provided with the first postive stop baffle
47, the rear end of tension slide 43 is provided with the second postive stop baffle 48, is provided with tension cylinder 41 at the first postive stop baffle 47,
It is provided with stop screw on 48 front end face of the second postive stop baffle, positioned at the rear end of the second postive stop baffle 48, and close to horizontal
The edge in portion 12 is provided with spring base 46, and 45 one end of spring is fixed on spring base 46, and the other end and tension of spring 45 are sliding
Spring connecting column on seat 43 is fixedly connected, and it includes clamping slide 711 that rotation, which clamps driving assembly, and rotating electric machine 712, rotation are driven
Take offence cylinder 713, clamping cylinder 714 is all set on clamping slide 711, and 712 front end of rotating electric machine is connected with collet 715, is clamped
Cylinder is located at the side of 715 position of collet, and rotor rotation clamping component includes sliding support plate 721, slide bearings 722, slides
Dynamic supporting block 723, main support base 724, Auxiliary support head 725, sliding support plate 721 are slideably positioned on slideway 73, sliding branch
It is fixedly installed small sliding rail 726 on fagging 721, the side of small sliding rail 726 is provided with rack gear 727, slide bearings 722 are sliding
It is dynamic to be set on the back segment of small sliding rail 726, sliding support block 723 is provided in slide bearings 722, slide bearings 722
Rear side is provided with caging bolt 728, and slide bearings side is provided with Limit screw 729, the position of Limit screw 729 and tooth
The setting position of item 727 is corresponding, is stuck on rack gear 727 after capable of making 729 downlink of Limit screw, slidably supports and is provided on block 723
Auxiliary support head 725, the leading portion sliding of small sliding rail 726 are provided with main support base 724, main support base 724 and Auxiliary support head 725
Axle center on the same line, clamping slide 711 is provided with spacing lever 716 close to one end of slideway 73.
In above embodiment, operating principle is：When initial, rotate driving pulley by driving motor, thus will
Detaching on reel without latitude band is simultaneously transmitted along each directive wheel, and the traction component that is arranged in device fixed plate, heating component are passed through
And cutting assembly completes the movement of traction, heating, winding and cutting without latitude band.
In above-mentioned movement, need to guarantee that no latitude band is without turn-ups, elasticity without latitude band at each mechanism position, therefore filling
It sets and is combined with multiple devices and guarantees normal without latitude band and be smoothly wound to the surface of rotor, in movement section start, i.e.,
Reel front end is provided with bandwidth detection mechanism, by device detection by the feelings that whether there is flange without latitude band of guiding axis
Condition, no latitude band are transmitted along each mechanism on vertical component effect, by tensioning force detection mechanism detect without latitude band into situation, when
When clamp force is excessively high, the equalization of strain component of horizontal part will do it adjusting, and no latitude band is diverted in device fixed plate along guide wheel, by
Traction component clamps no latitude band, while rotor clamps driving assembly by rotation and fixes, and the end of rotor passes through folder
Head offsets, and matching relationship of the source of strength between rotor rotation clamping component laterally has clamping cylinder stand-by motor rotor anti-
It is only displaced sideways, by Auxiliary support head Auxiliary support, device fixed plate can be by before and after slide for the front end of rotor
Sliding, to adjust without the winding position between latitude band and motor, traction component, heating component and cutting assembly can be by respective
Driving cylinder realize the movement close and separate to rotor, when winding, by magnetic sheet, testing agency is close, rotor
One circle of rotation, magnetic sheet testing agency confirm whether the magnetic sheet on rotor is smooth, and after confirmation is smooth, magnetic sheet testing agency is moved back
It returns, starts no latitude band to be pulled at the surface of rotor by traction component, then heating group without latitude band winding work
The trundle of part movement, heating head lower end can press no latitude band on the surface of rotor, while heating head can blow out high temperature
Gas increases the viscosity without sticky matter on latitude band, guarantees that the degree of adhesion without latitude band and rotor, rotor turn around
Afterwards, after no latitude band winding rotor one encloses, heating component is left, and the sliding by device fixed plate is realized without latitude band from start bit
It sets and is wound along rotor axis direction, after reaching end, returned further along initial path, one layer of reverse-winding, when termination,
Heating component is close, repeats initial actuating, encloses no latitude band winding rotor one, is then cut out component movement, will be without latitude band
Cutting, completes the winding work of the rotor electric machine, can take out motor by slideway by entire clamping slide post-tensioning and turning after the completion
Son, into the winding of rotor once.
Protection scope of the present invention includes but is not limited to embodiment of above, and protection scope of the present invention is with claims
Subject to, replacement, deformation, the improvement that those skilled in the art that any pair of this technology is made is readily apparent that each fall within of the invention
Protection scope.
Claims (8)
1. a kind of device for automatic winding rotor without latitude band, including by support column（11）The rack of support, feature
It is, the upper surface of the rack is disposed with supply assembly, detection components and equalization of strain component, the lower section of the rack
It is provided with workbench（5）, the workbench（5）On be provided with band slide（511）Support frame（51）, the support frame
（51）Device fixed plate is provided on end face（52）, guiding transmission component be distributed in the rack upper surface and the dress
Set fixed plate（52）On, the device fixed plate（52）On be additionally provided with traction component, heating component and cutting assembly, institute
The traction component stated includes traction cylinder（531）And drawing head（532）, the heating component includes heating head（541）Plus
Thermal drivers cylinder（542）And hot gas conduit（543）, the cutting assembly includes cutting cylinder（551）And cutting head
（552）, the front end of the workbench is provided with rotor rotating clamp, and the setting position of the rotor rotating clamp
It sets and described device fixed plate（52）The component of upper setting is corresponding, and the rotor rotating clamp includes that rotation clamps driving
Component, rotor rotation clamping component and slideway（73）, the slideway（73）It is passed through from the front of the rotation clamping component
The workbench（5）Lower section backward along the workbench（5）Rear be extended, the described rotor rotation clamping component is set
It is placed in the slideway（73）On, it is located at the slideway（73）Side be provided with magnetic sheet testing agency（8）.
2. a kind of device for automatic winding rotor without latitude band according to claim 1, which is characterized in that described
Rack it is T-shaped, including horizontal part（12）And vertical component effect（13）.
3. a kind of device for automatic winding rotor without latitude band according to claim 2, which is characterized in that described
Supply assembly include reel（21）, reel pedestal（22）And brake gear（23）, the reel pedestal is fixedly installed on described
Vertical component effect（13）End, the reel（21）It is installed in the reel pedestal（22）Top, the reel pedestal（22）
It is provided on lateral surface and the reel（21）Corresponding brake gear（23）.
4. a kind of device for automatic winding rotor without latitude band according to claim 3, which is characterized in that described
Guiding transmission component include guiding axis（61）, driving pulley（62）, driving motor（63）And multiple directive wheels（64）, described
Guiding axis（61）It is arranged in the reel pedestal（22）Side wall and bottom surface on, the driving pulley（62）It is set to the inspection
Survey the rear end of component, the driving motor（63）It is set to the vertical component effect（13）Lower surface, the driving pulley
（62）Pass through the driving motor（63）Driving, multiple directive wheels（64）It is arranged in the vertical component effect（13）And
The device fixed plate（52）On.
5. a kind of device for automatic winding rotor without latitude band according to claim 4, which is characterized in that described
Detection components include bandwidth detection mechanism（31）And tensioning force detection mechanism（32）, the bandwidth detection mechanism（31）It is right
The reel should be set to（22）Lower section, the tensioning force detection mechanism（32）It is set to the driving pulley（62）After
End.
6. a kind of device for automatic winding rotor without latitude band according to claim 2, which is characterized in that described
Equalization of strain component be set to the horizontal part（12）On, including tension cylinder（41）, tension sliding rail（42）, tension slide
（43）, straining pulley（44）, spring（45）And spring base（46）, the tension sliding rail（42）It is fixed on the horizontal part（12）'s
Upper surface is located at the tension sliding rail（42）On be provided with and the straining pulley（44）The fixed tension slide（43）, position
In the tension slide（43）Front end be provided with the first postive stop baffle（47）, the tension slide（43）Rear end be provided with
Two postive stop baffles（48）, it is located at first postive stop baffle（47）Place is provided with the tension cylinder（41）, it is located at described the
Two postive stop baffles（48）It is provided with stop screw on front end face, is located at second postive stop baffle（48）Rear end, and close to institute
State horizontal part（12）Edge be provided with the spring base（46）, the spring（45）The spring base is fixed in one end
（46）On, the spring（45）The other end and the tension slide（43）On spring connecting column be fixedly connected.
7. a kind of device for automatic winding rotor without latitude band according to claim 1, which is characterized in that described
Rotation clamp driving assembly include clamping slide（711）, rotating electric machine（712）, rotation driving cylinder（713）, clamping cylinder
（714）It is all set in the clamping slide（711）On, the rotating electric machine（712）Front end is connected with collet（715）, institute
The clamping cylinder stated（714）Positioned at the collet（715）The side of position, the rotor rotation clamping component includes sliding branch
Fagging（721）, slide bearings（722）, sliding support block（723）, main support base（724）, Auxiliary support head（725）, described
Sliding support plate（721）It is slideably positioned in the slideway（73）On, the sliding support plate（721）On be fixedly installed
Small sliding rail（726）, it is located at the small sliding rail（726）Side be provided with rack gear（727）, the slide bearings（722）It is sliding
It is dynamic to be set to the small sliding rail（726）Back segment on, the slide bearings（722）On be provided with the sliding support block
（723）, the slide bearings（722）Rear side be provided with caging bolt（728）, the setting of the slide bearings side
There is Limit screw（729）, the Limit screw（729）Position and the rack gear（727）Setting position it is corresponding, can make described
Limit screw（729）The rack gear is stuck in after downlink（727）On, the sliding support block（723）On be provided with it is described
Auxiliary support head（725）, the small sliding rail（726）Leading portion sliding be provided with main support base（724）, the main support base
（724）With the Auxiliary support head（725）Axle center on the same line.
8. a kind of device for automatic winding rotor without latitude band according to claim 7, which is characterized in that described
Clamping slide（711）Close to the slideway（73）One end be provided with spacing lever（716）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810953857.3A CN108900047A (en) | 2018-08-21 | 2018-08-21 | A kind of device for automatic winding rotor without latitude band |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810953857.3A CN108900047A (en) | 2018-08-21 | 2018-08-21 | A kind of device for automatic winding rotor without latitude band |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108900047A true CN108900047A (en) | 2018-11-27 |
Family
ID=64355003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810953857.3A Pending CN108900047A (en) | 2018-08-21 | 2018-08-21 | A kind of device for automatic winding rotor without latitude band |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108900047A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110329778A (en) * | 2019-08-09 | 2019-10-15 | 天津必利优科技发展有限公司 | A kind of silica crucible overturning inspection system |
| CN117013771A (en) * | 2023-08-03 | 2023-11-07 | 江苏丰昌机电科技有限公司 | Motor rotor weft-free belt hooping device |
-
2018
- 2018-08-21 CN CN201810953857.3A patent/CN108900047A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110329778A (en) * | 2019-08-09 | 2019-10-15 | 天津必利优科技发展有限公司 | A kind of silica crucible overturning inspection system |
| CN117013771A (en) * | 2023-08-03 | 2023-11-07 | 江苏丰昌机电科技有限公司 | Motor rotor weft-free belt hooping device |
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Address after: 315000 building 4, No. 99, Qingyi Road, high tech Zone, Ningbo City, Zhejiang Province Applicant after: Ningbo Junpu Intelligent Manufacturing Co., Ltd Address before: 315040 025 025 Ju Xian Road, hi tech Zone, Ningbo, Zhejiang. Applicant before: NINGBO PIA AUTOMATION Co.,Ltd. |
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