CN108895846A - A kind of atmosphere protection kiln transmission system - Google Patents
A kind of atmosphere protection kiln transmission system Download PDFInfo
- Publication number
- CN108895846A CN108895846A CN201810944576.1A CN201810944576A CN108895846A CN 108895846 A CN108895846 A CN 108895846A CN 201810944576 A CN201810944576 A CN 201810944576A CN 108895846 A CN108895846 A CN 108895846A
- Authority
- CN
- China
- Prior art keywords
- motor
- kiln
- gear
- roller
- stick
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 17
- 230000005693 optoelectronics Effects 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005245 sintering Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
- F27D5/0006—Composite supporting structures
- F27D5/0012—Modules of the sagger or setter type; Supports built up from them
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Conveyors (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Tunnel Furnaces (AREA)
Abstract
The present invention provides a kind of atmosphere protection kiln transmission system, including kiln frame, fast drawing device positioned at kiln frame both ends and more roller sticks being mounted on kiln frame, more roller sticks are divided into more piece gear unit, first motor is provided on the kiln frame, manual setter, clutch, speed reducer, gear-box and drive shaft, the first motor and manual setter are connected to two cooperation gears of the clutch, the output end of the clutch is connected to the speed reducer, the speed reducer connects the drive shaft and drives its rotation, gear-box described in the driving axis connection, the gear-box passes through the chain-driving more roller stick rotations, all roller stick ends are equipped with disconnected stick alarm.The present invention avoids stifled kiln, can debug transmission manually and avoid damage motor, stick alarm system structure of breaking is simple and stablizes, it is not easy to fail.
Description
Technical field
The present invention relates to lithium battery powder production technical fields, refer in particular to a kind of atmosphere protection kiln transmission system.
Background technique
Recent years, as people are to the enhancing of environmental consciousness and the aggravation of energy crisis.It the exploitation of new energy and answers
With the emphasis for becoming domestic concern.Under the support energetically of central and local government, lithium ion battery has welcome volatile increasing
It is long.Reaction sintering technology is the key that a ring in lithium ion battery material production.Reaction-sintered equipment is original mainly with push-plate type
Based on channel furnace, rotary furnace, since lithium battery material production has entered scale, continuous operations, sintering roller kiln has replaced
Other kinds of kiln.Sintering roller kiln realizes that rotating in same direction for roller stick conveys product by machine driven system, and completes to burn
At technique.Therefore, transmission system and its roller stick are the key components of roller kilns.Traditional kiln roller stick is to pass through motor
Driving, in the debugging stage, electric motor starting is directlyed adopt, when if there is drive failures, has been easily damaged motor, and just
In normal production, if motor breaks down, roller stick can not be driven, and the product in kiln can not move, and be easy to produce substandard products.
Summary of the invention
In view of the above problems, before debugging transmission, switching clutch the present invention provides a kind of atmosphere protection kiln transmission system
Device cooperates it with manual setter, uses manual setter first operation manually, it is ensured that transmission operational excellence, without which place
It is stuck, guarantee that driving motor is hardly damaged；Meanwhile in use, in the case where such as encountering live power failure suddenly, the device
It can guarantee saggar or run forward, not will lead to stifled kiln and the fracture of roller stick；It can be from the conveyer belt of gear unit
The distance of two saggars out widens, and is further carried out permutation, effectively avoids stifled kiln, meanwhile, it prevents from damaging because of rotational speed difference
Silicon carbide roller stick on saggar and the outer conveyer belt of furnace；It is applicable in high-temperature closed environment, the disconnected stick for roller stick detects, in height
In warm closed environment, no electronic component, therefore there is no electronic components to meet the problem of high temperature damages, whole structure is simple
And stablize, it is not easy to it fails, it is easy to maintain；Practicality is stronger, and cost is lower, is more favored by enterprise.
To achieve the goals above, the technical solution adopted by the present invention is as follows：
A kind of atmosphere protection kiln transmission system, including kiln frame, positioned at kiln frame both ends fast drawing device and be mounted on kiln frame
More roller sticks, it is characterised in that：More roller sticks are divided into more piece gear unit, and first motor, hand is provided on the kiln frame
Device, clutch, gear reducer, gear case and drive shaft, the first motor and manual setter are connected to the clutch
Two cooperation gears, the output end of the clutch is connected to the speed reducer, and the speed reducer connects the drive shaft simultaneously
Its rotation, gear-box described in the driving axis connection are driven, the gear-box passes through the chain-driving more roller stick rotations, institute
There is roller stick end to be equipped with disconnected stick alarm.
Preferably, the fast drawing device includes fast drawing conveyer belt, and the gear unit adjacent with the fast drawing device passes through one
Unilateral bearing drives the fast drawing conveyer belt synchronizing moving, further includes one second motor, and second motor passes through another unidirectional
Bearing drives fast drawing conveyer belt to accelerate to move, and in the middle part of the fast drawing conveyer belt and end is respectively equipped with an optoelectronic switch, saggar warp
When crossing first optoelectronic switch, second electric motor starting, when saggar passes through second optoelectronic switch, second motor is closed
Machine.
Preferably, the disconnected stick alarm includes the high-temperature closed chamber positioned at roller stick end, coaxially connected in roller
The driven axle of stick, passive coaxially connected one first pin shaft of shaft end, first pin shaft side is connected by insulated electro plank
It is connected to conductive second pin shaft, positive and negative electrode port is equipped with by insulated electro plank on the high-temperature closed chamber, it is described
Positive and negative electrode port one end stretches out the high-temperature closed chamber and is used for external PLC control system, the positive and negative electrode port it is another
End be suspended from the high-temperature closed chamber, end be connected separately with an extension spring for conduction, when driven axle go to it is a certain
When angle position, second pin shaft is contacted with two extension springs for connecting the positive and negative electrode port simultaneously.
Preferably, the first motor is oppositely arranged with the manual setter, and the clutch is set to the first motor
With the side of the manual setter, the manual setter is located at the outside of kiln frame.
Preferably, a gear is fixed in the drive shaft, the output end of the speed reducer is equipped with gear, the speed reducer
It is connect between the drive shaft by chain.
Beneficial effect of the present invention：
1, before debugging transmission, switch clutch cooperates it with manual setter, can using manual setter first operation manually
It is stuck without which place to guarantee to be driven operational excellence, guarantee that driving motor is hardly damaged；
2, in use, such as encounter it is live have a power failure suddenly in the case where, which can guarantee saggar or past
Preceding operation not will lead to stifled kiln and the fracture of roller stick；
3, the distance of two saggars come out from the conveyer belt of gear unit can be widened, is further carried out permutation,
Stifled kiln is effectively avoided, meanwhile, prevent from damaging the silicon carbide roller stick outside saggar and furnace on conveyer belt because of rotational speed difference；
4, it being applicable in high-temperature closed environment, the disconnected stick for roller stick detects, in high-temperature closed environment, no electronics member
Device, therefore there is no electronic components to meet the problem of high temperature damages, whole structure is simple and stablizes, it is not easy to fail, tie up
Shield is convenient；Practicality is stronger, and cost is lower, is more favored by enterprise.
Detailed description of the invention
Fig. 1 is main view of the invention；
Fig. 2 is top view of the invention；
Fig. 3 is the structural schematic diagram of fast drawing device 2；
Fig. 4 is the main view of gear unit 3；
Fig. 5 is the top view of gear unit 3；
Fig. 6 is the structural schematic diagram of disconnected stick alarm 4.
Specific embodiment
Technical solution of the present invention is illustrated with embodiment with reference to the accompanying drawing.
As shown in Figures 1 to 6, a kind of atmosphere protection kiln transmission system of the present invention, including kiln frame 1, be located at kiln frame 1
The fast drawing device 2 at both ends and more roller sticks being mounted on kiln frame 1, more roller sticks are divided into more piece gear unit 3, every section roller stick two
End has gear, and every section roller stick passes through chain-driving, is equipped with first motor 31, manual setter 32, clutch on the kiln frame 1
33, speed reducer 34, gear-box 35 and drive shaft 36, the first motor 31 and manual setter 32 are connected to the clutch
33 two cooperation gears, the output end of the clutch 33 are connected to the speed reducer 34, the speed reducer 34 by chain
It connects the drive shaft 36 and drives its rotation, the drive shaft 36 connects the gear-box 35, and the gear-box 35 passes through chain
Item drives the rotation of more roller sticks, and two cooperation gears of the clutch 33 can be switched, when clutch 33 switches to and described the
One motor 31 cooperation gear when, 31 driven roller stick of first motor rotation, when switch to the manual setter 32 cooperation shelves
When position, the rotation of 32 driven roller stick of manual setter.All roller stick ends are equipped with disconnected stick alarm 4, and the drive shaft 36 passes through star
Type yielding coupling 37 is connect with the gear-box 35, is connected so more convenient.
Specifically, the fast drawing device 2 includes fast drawing conveyer belt 21, the gear unit 3 adjacent with the fast drawing device 2 is logical
It crosses a unilateral bearing and drives fast 21 synchronizing moving of drawing conveyer belt, specific structure is the transmission of conveyer belt in gear unit 3
Chain is connect with one of sprocket wheel of fast conveyor belts 21, which is equipped with a roller stick, guide bearing by unilateral bearing
It cannot be in turn so that can only be that conveyer belt drives fast drawing conveyer belt 21 in gear unit 3.It further include one second motor 22,
Second motor 22 by another unilateral bearing drive it is fast draw conveyer belt 21 to accelerate movement, in the middle part of fast the drawings conveyer belt 21 and
End is respectively equipped with an optoelectronic switch 23, and when saggar passes through first optoelectronic switch 23, second motor 22 starts, saggar warp
When crossing second optoelectronic switch 23, second motor 22 shuts down, and when the second motor 22 does not start, connects with the second motor 22
The unilateral bearing connect is in slipping state.
Specifically, the disconnected stick alarm 4 includes the high-temperature closed chamber 41 positioned at roller stick end, it is coaxially connected in
The driven axle 42 of roller stick, coaxially connected one first pin shaft 43 in 42 end of driven axle, 43 side of the first pin shaft pass through exhausted
Edge bakelite plate is connected with conductive second pin shaft 44, is equipped with just on the high-temperature closed chamber 41 by insulated electro plank
The high-temperature closed chamber 41 is stretched out for outer in extreme mouth 45, cathode port 46, the anode port 45,46 one end of cathode port
Connect PLC control system, the anode port 45, cathode port 46 the other end be suspended from the high-temperature closed chamber 41, end
End is connected separately with an extension spring 47 and is used for conduction, when driven axle 42 goes to a certain angle position, second pin shaft 44
It is contacted with two extension springs 47 simultaneously for connecting the positive port 45, cathode port 46, the anode port 45 is born
The insulated electro plank that extreme mouth 46 is located at 41 medial and lateral of high-temperature closed chamber by two respectively is installed on the high-temperature closed
On chamber 41, a glue is further respectively had between the anode port 45, cathode port 46 and 41 side wall of high-temperature closed chamber
Insulating effect is enclosed, further ensures that the reliability of detection in this way.
Specifically, the first motor 31 is oppositely arranged with the manual setter 32, the clutch 33 is set to described the
The side of one motor 31 and the manual setter 32, the manual setter 32 are located at the outside of kiln frame 1, in this way, convenient for behaviour
Make.
Specifically, being fixed with a gear in the drive shaft 36, the output end of the speed reducer 34 is equipped with gear, described to subtract
It is connected between fast machine 34 and the drive shaft 36 by chain.
Fracture alarm 4 of the invention can use in high temperature, because electronic component is not present in the high temperature environment,
Therefore, structure is simple, at low cost, long service life；And before and after kiln frame 1 be equipped with fast drawing device 2, one can to avoid stifled kiln,
Two, it relies closely when product can be allowed to enter kiln together, the utilization rate of kiln can be increased, and debug in transmission
When, it is debugged equipped with manual setter 32, further ensures the safety of first motor 31.
The embodiment of the present invention is described in conjunction with attached drawing above, but the invention is not limited to above-mentioned specific realities
Mode is applied, the above mentioned embodiment is only schematical, rather than restrictive, and those skilled in the art exist
Under enlightenment of the invention, without breaking away from the scope protected by the purposes and claims of the present invention, many shapes can be also made
Formula, within these are all belonged to the scope of protection of the present invention.
Claims (5)
1. a kind of atmosphere protection kiln transmission system, including kiln frame, positioned at kiln frame both ends fast drawing device and be mounted on kiln frame
More roller sticks, it is characterised in that：More roller sticks are divided into more piece gear unit, and first motor, hand dress are provided on the kiln frame
It sets, clutch, gear reducer, gear case and drive shaft, the first motor and manual setter are connected to the clutch
Two cooperation gears, the output end of the clutch are connected to the speed reducer, and the speed reducer connects the drive shaft and drives
Its rotation, gear-box described in the driving axis connection are moved, the gear-box owns by the chain-driving more roller stick rotations
Roller stick end is equipped with disconnected stick alarm.
2. a kind of atmosphere protection kiln transmission system according to claim 1, it is characterised in that：The fast drawing device includes fast
Conveyer belt is drawn, drives the fast drawing conveyer belt is synchronous to move by a unilateral bearing with the adjacent gear unit of the fast drawing device
It is dynamic, it further include one second motor, second motor drives fast drawing conveyer belt to accelerate movement by another unilateral bearing, described fast
It draws in the middle part of conveyer belt and end is respectively equipped with an optoelectronic switch, when saggar passes through first optoelectronic switch, second motor is opened
It is dynamic, when saggar passes through second optoelectronic switch, the second motor shutdown.
3. a kind of atmosphere protection kiln transmission system according to claim 1, it is characterised in that：The disconnected stick alarm includes
High-temperature closed chamber positioned at roller stick end, the coaxially connected driven axle in roller stick, the passive shaft end are coaxially connected
One first pin shaft, first pin shaft side are connected with conductive second pin shaft by insulated electro plank, and the high temperature is close
Positive and negative electrode port is equipped with by insulated electro plank on closed chamber room, the high-temperature closed chamber is stretched out in positive and negative electrode port one end
Room is used for external PLC control system, and the other end of the positive and negative electrode port is suspended from the high-temperature closed chamber, end point
Be not connected with an extension spring for conduction, when driven axle goes to a certain angle position, second pin shaft and meanwhile with two institutes
Extension spring contact is stated for connecting the positive and negative electrode port.
4. a kind of atmosphere protection kiln transmission system according to claim 1, it is characterised in that：The first motor with it is described
Manual setter is oppositely arranged, and the clutch is set to the side of the first motor and the manual setter, the manual setter
Positioned at the outside of kiln frame.
5. a kind of atmosphere protection kiln transmission system according to claim 1, it is characterised in that：It is fixed in the drive shaft
The output end of one gear, the speed reducer is equipped with gear, is connected between the speed reducer and the drive shaft by chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810944576.1A CN108895846A (en) | 2018-08-19 | 2018-08-19 | A kind of atmosphere protection kiln transmission system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810944576.1A CN108895846A (en) | 2018-08-19 | 2018-08-19 | A kind of atmosphere protection kiln transmission system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108895846A true CN108895846A (en) | 2018-11-27 |
Family
ID=64354757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810944576.1A Pending CN108895846A (en) | 2018-08-19 | 2018-08-19 | A kind of atmosphere protection kiln transmission system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108895846A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202543059U (en) * | 2012-02-21 | 2012-11-21 | 秦皇岛华勘玻璃机械有限公司 | Double-overrun transition transmission system for flat glass production line |
| CN203148202U (en) * | 2013-03-15 | 2013-08-21 | 南京年达炉业科技有限公司 | Electric driving mode and manual driving mode rapid switching device of roller hearth furnace |
| CN205834263U (en) * | 2016-06-06 | 2016-12-28 | 青岛铭泰机床制造有限公司 | The manual mechanism for automatically switching of lathe cutter saddle feeding |
| CN206945594U (en) * | 2017-08-07 | 2018-01-30 | 亚捷科技（唐山）股份有限公司 | Transmission system roller rod break detector apparatus |
| CN207247913U (en) * | 2017-09-05 | 2018-04-17 | 艾科卡特催化器丹阳有限公司 | SCR roaster import conveying devices |
| CN208968287U (en) * | 2018-08-19 | 2019-06-11 | 广东中鹏新能科技有限公司 | A kind of atmosphere protection kiln transmission system |
-
2018
- 2018-08-19 CN CN201810944576.1A patent/CN108895846A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202543059U (en) * | 2012-02-21 | 2012-11-21 | 秦皇岛华勘玻璃机械有限公司 | Double-overrun transition transmission system for flat glass production line |
| CN203148202U (en) * | 2013-03-15 | 2013-08-21 | 南京年达炉业科技有限公司 | Electric driving mode and manual driving mode rapid switching device of roller hearth furnace |
| CN205834263U (en) * | 2016-06-06 | 2016-12-28 | 青岛铭泰机床制造有限公司 | The manual mechanism for automatically switching of lathe cutter saddle feeding |
| CN206945594U (en) * | 2017-08-07 | 2018-01-30 | 亚捷科技（唐山）股份有限公司 | Transmission system roller rod break detector apparatus |
| CN207247913U (en) * | 2017-09-05 | 2018-04-17 | 艾科卡特催化器丹阳有限公司 | SCR roaster import conveying devices |
| CN208968287U (en) * | 2018-08-19 | 2019-06-11 | 广东中鹏新能科技有限公司 | A kind of atmosphere protection kiln transmission system |
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