Sand paving device used during paving floor tiles
Technical Field
The invention relates to the technical field of building construction, in particular to a sand paving device used in paving floor tiles.
Background
The sidewalk floor tiles are commonly called permeable tiles, are laid on sidewalks to facilitate walking and have attractive appearance, and are generally square tiles or water-absorbing tiles. When paving the pavement floor tiles, a sand layer is usually paved on a base surface firstly, the base surface is leveled and has a buffering effect, then the floor tiles are paved on the sand layer, and the paving speed and the paving quality of the floor tiles are directly influenced by the paving quality of the sand layer. The sand layer is not good in laying uniformity, the floor tiles are easy to bulge, and the service life is shortened. The traditional sand paving mode is to adopt a purely manual method to spread sand on a base surface for leveling, and the operation experience of workers is completely relied on, so that the paving quality is not stable enough, and the paving efficiency is low.
Disclosure of Invention
In order to solve the technical problems, the invention provides the sand paving device which is stable in paving quality and high in paving efficiency when the floor tiles are paved.
In order to achieve the purpose, the invention provides a sand paving device used in paving floor tiles, which comprises a sand paving mechanism, a sand conveying mechanism and a traction mechanism, wherein the back end of the traction mechanism is hinged with the sand paving mechanism, the top of the traction mechanism is provided with the sand conveying mechanism, and the tail end of the sand conveying mechanism is arranged in the sand paving mechanism; the traction mechanism is hinged with the sand paving mechanism through a traction rod, two ends of the traction rod are respectively hinged with the traction mechanism and the sand paving mechanism, the traction mechanism is connected with the sand paving mechanism through the traction rod hinged with the two ends, power is provided for the sand paving mechanism, and the degree of freedom in the height of the sand paving mechanism is not influenced.
The sand paving mechanism comprises a square frame, a supporting rake is arranged on a beam on the front side of the square frame, a lifting supporting unit is arranged on a beam on the rear side of the square frame, a main shaft is arranged between beams on the left side and the right side of the square frame, a roller is arranged on the main shaft, a chain transmission mechanism is arranged in the square frame and drives the roller to rotate, a material guide hopper is arranged in the square frame and comprises an input end and an output end; the supporting rake and the lifting supporting unit play a supporting role, the height of the supporting rake is unchanged, the height of the roller from a laying base surface is adjusted by adjusting the height of the lifting supporting unit, and the height of the roller from the base surface is the thickness of sand laying.
The sand conveying mechanism comprises a feeding hopper and a feeding hopper, the starting end of the feeding hopper is fixedly connected with the feeding hopper, and the tail end of the feeding hopper is arranged in the input end of the guide hopper. The feeding hopper is arranged above the feeding hopper, and the feeding hopper is fixed on the traction mechanism through a fixing frame.
The invention has the beneficial effects that: the sand paving device adopts the rake tooth structure as the front support, so that the supporting height is more accurate, and the stability of the sand paving thickness can be ensured; the sand paving device is used for paving sand, is not influenced by the working experience of workers, has more stable sand paving quality and higher sand paving efficiency, and lays a good foundation for the next floor tile paving.
Preferably, the material guide hopper is fixedly arranged on the square frame and located in front of the roller, the material guide hopper comprises four side walls, a brush cylinder is arranged at the lower end of the rear side wall close to the roller, two ends of the brush cylinder are respectively hinged to the left side wall and the right side wall of the material guide hopper, a central shaft of the brush cylinder penetrates through the left side wall or the right side wall of the material guide hopper and is provided with a third chain wheel, and the chain transmission mechanism drives the brush cylinder to rotate through the third chain wheel. The roller and the brush barrel rotate in the same direction, and sand stuck to the roller can be cleaned.
With this preferred benefit: when the roller rotates to uniformly mix sand, sand can be adhered to the wall of the roller at a certain probability, and the brush barrel can clean the sand adhered to the roller when rotating.
Preferably, the sand conveying mechanism further comprises a vibration unit, the vibration unit comprises a supporting plate, a supporting column, a lifting block and a centrifugal wheel, a motor placing through hole is formed in the middle of the side wall of the lifting block, a double-output motor is arranged in the motor placing through hole, the centrifugal wheel is sleeved on two output shafts of the double-output motor respectively, the centrifugal wheel comprises a circular ring and a balancing weight fixedly arranged on the circular ring, two supporting through holes matched with the supporting column are symmetrically formed in the upper end face of the lifting block, one end of the supporting column is fixed on the supporting plate, a spring cap is arranged at the other end of the supporting column, springs are sleeved on the supporting column and are respectively arranged between the lifting block and the supporting plate and between the lifting block and the spring cap, and two ends of the lifting block are fixedly connected with the bottom of the feeding hopper through connecting plates respectively, the supporting plate is fixedly arranged on the rear side of the traction mechanism.
With this preferred benefit: the vibrating mechanism is arranged at the bottom of the feeding hopper, so that the phenomenon that sand is stuck on a wall is greatly reduced when the sand is conveyed, a gap is reserved between the feeding hopper and a bottom plate of the feeding hopper, the sand falls onto the feeding hopper below the feeding hopper after being poured into the feeding hopper, the sand continuously falls from the feeding hopper when the feeding hopper vibrates, the sand stops on the feeding hopper and the feeding hopper below the feeding hopper when the feeding hopper stops, and the vibrating mechanism is realized by adopting the structure, so that the vibration is more uniform and gentle.
Preferably, the supporting rake comprises a fixing rod, a plurality of arc rake teeth with forward teeth are arranged on the lower end face of the fixing rod, and the upper end face of the fixing rod is fixedly connected with the lower end face of the square frame.
With this preferred benefit: the teeth of the rake teeth are forward, and individual uneven parts in front can be scraped off when the rake teeth move forward, so that the support height is stable, and the sand-homogenizing thickness of the roller is stable.
Preferably, even sand ridges are axially arranged on the circumferential surface of the roller.
With this preferred benefit: the sand homogenizing effect of the sand homogenizing convex ridges is better than that of the roller which is used only.
The feeding hopper comprises an arc-shaped bottom plate, baffle plates are arranged on the left side and the right side of the bottom plate respectively, the feeding hopper is arranged in an inclined mode, and the lower end of the feeding hopper is arranged in the material guide hopper.
With this preferred benefit: the feeding hopper adopts an arc-shaped bottom plate, so that the blanking is smoother and smoother.
Preferably, the chain transmission mechanism comprises a driving motor, a first chain wheel, a second chain wheel and a chain for connecting the first chain wheel and the second chain wheel, the driving motor is fixedly arranged on the square frame, the first chain wheel is arranged at one end of the main shaft, and the second chain wheel is arranged on an output shaft of the driving motor.
And a fourth chain wheel is further arranged at one end of the main shaft and is connected with the third chain wheel through a chain.
The middle parts of the lower end faces of the beams on the left side and the right side of the square frame are respectively provided with a supporting rod, and the two ends of the roller are respectively hinged with the lower ends of the two supporting rods.
The lifting type supporting unit comprises a fixed beam and a supporting beam arranged below the fixed beam, a supporting cylinder is hinged below the supporting beam, upright columns are respectively arranged on the upper end surface of the supporting beam close to the two ends of the supporting beam, two racks are arranged in the middle of the upper end surface of the supporting beam, and the racks are oppositely arranged in the tooth direction;
the utility model discloses a fixed beam, including fixed beam upper end, rack, fixed beam, rack, fixed beam upper end face, be provided with in the middle part of the fixed beam upper end face with the bar through-hole that the rack cooperation was used, be provided with two gears of intermeshing in the bar through-hole, the gear both ends are articulated respectively to be set up on the preceding back wall of bar through-hole, two the gear sets up two between the rack, respectively with the rack toothing, the fixed beam upper end face be close to both ends position be provided with the spacing through-hole that the stand cooperation was used, on the back lateral wall of fixed beam with the position that spacing through-hole corresponds.
The front side wall of the fixed beam is fixedly arranged on the beam at the rear side of the square frame.
The gear is driven to rotate by rotating the adjusting handle, the gear drives the rack to move up and down, the supporting beam is lifted, and the height of the roller from a laid base surface is adjusted.
The traction mechanism comprises a vehicle body, wheels, a power mechanism and a steering mechanism, wherein the wheels are arranged below the vehicle body. The power mechanism and the steering mechanism are arranged on the vehicle body and are both in the prior art, and are not described in detail herein.
In order to better achieve the above object, the present invention further provides a method for spreading sand by using the sand spreading device for tile pavement, comprising the following steps:
and adjusting the height of the roller from the ground by adjusting the height of the lifting supporting unit, so as to determine the thickness of the paved sand.
Starting the driving motor, rotating the roller, adding sand from the feeding hopper to the feeding hopper, and dropping the sand from the feeding hopper to a base surface in front of the roller through the guide hopper;
the traction mechanism drives the sand paving mechanism to move forwards, the part of sand falling on a base surface in front of the roller and higher than the bottom of the roller is brought to the front by the rotating roller, the sand paving mechanism continues to move forwards, and the roller continues to push the excessive sand forwards, so that the sand paving is completed;
when the sand paving mechanism moves forwards, the supporting harrows play a role in determining the height of a base surface, and if the base surface is uneven at individual places, rake teeth of the supporting harrows can level the places passing by, so that the influence of the uneven individual places on the whole is eliminated.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of a material guide hopper according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a vibration unit according to an embodiment of the present invention.
Fig. 4 is a top view of a sand laying mechanism according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of the lifting support unit according to the embodiment of the invention.
Wherein the reference numerals are: 1. a square frame; 2. a supporting rake; 3. a drum; 4. a material guide hopper; 5. fixing the rod; 6. rake teeth; 7. a support bar; 8. a hopper; 9. a support plate; 10. a support pillar; 11. a lifting block; 12. a centrifugal wheel; 13. a connecting plate; 14. a brush barrel; 15. a drive motor; 16. uniformly mixing sand and convex ridges; 17. a feeding hopper; 18. a fixed mount; 19. a vehicle body; 20. a wheel; 21. a draw bar; 22. a first sprocket; 23. a second sprocket; 24. a third sprocket; 25. a fourth sprocket; 26. a fixed beam; 27. a support beam; 28. a column; 29. a support cylinder; 30. a gear; 31. a rack; 32. and adjusting the handle.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
Referring to fig. 1 to 5, an embodiment of the invention provides a sand paving device used in paving floor tiles, which comprises a sand paving mechanism, a sand transporting mechanism and a traction mechanism, wherein the back end of the traction mechanism is hinged with the sand paving mechanism, the top of the traction mechanism is provided with the sand transporting mechanism, and the tail end of the sand transporting mechanism is arranged in the sand paving mechanism; the traction mechanism is hinged with the sand paving mechanism through a traction rod 21, two ends of the traction rod 21 are respectively hinged with the traction mechanism and the sand paving mechanism, and the traction mechanism is connected with the sand paving mechanism through the traction rod 21 with two ends hinged, so that power is provided for the sand paving mechanism, and the degree of freedom of the sand paving mechanism in height is not influenced.
The sand paving mechanism comprises a square frame 1, a supporting rake 2 is arranged on a beam on the front side of the square frame 1, a lifting supporting unit is arranged on a beam on the rear side of the square frame 1, a main shaft is arranged between beams on the left side and the right side of the square frame 1, a roller 3 is arranged on the main shaft, a chain transmission mechanism is arranged in the square frame 1 and drives the roller 3 to rotate, a material guide hopper 4 is arranged in the square frame 1, and the material guide hopper 4 comprises an input end and an output end; the supporting rake and the lifting supporting unit play a supporting role, the height of the supporting rake 2 is unchanged, the height of the roller 3 from the laying base surface is adjusted by adjusting the height of the lifting supporting unit, and the height of the roller 3 from the base surface is the thickness of sand laying. The sand conveying mechanism comprises a feed hopper 8 and a feed hopper 17, the starting end of the feed hopper 8 is fixedly connected with the feed hopper 17, and the tail end of the feed hopper 8 is arranged in the input end of the guide hopper 4. The feeding hopper 17 is arranged above the feeding hopper 8, and the feeding hopper 8 is fixed on the traction mechanism through a fixing frame 18.
The material guide hopper 4 is fixedly arranged on the square frame 1 and located in front of the roller 3, the material guide hopper 4 comprises four side walls, a brush barrel 14 is arranged at the lower end of the rear side wall close to the roller 3, two ends of the brush barrel 14 are respectively hinged with the left side wall and the right side wall of the material guide hopper 4, a central shaft of the brush barrel 14 penetrates through the left side wall or the right side wall of the material guide hopper 4 and is provided with a third chain wheel 24, and the chain transmission mechanism drives the brush barrel 14 to rotate through the third chain wheel 24. The drum 3 and the brush drum 14 rotate in the same direction, and can clean sand stuck to the drum 3.
When the roller 3 rotates to even sand, sand is adhered to the wall of the roller 3 at a certain probability, and the brush cylinder 14 can clean the sand adhered to the roller 3 when rotating.
The sand conveying mechanism further comprises a vibration unit, the vibration unit comprises a supporting plate 9, supporting columns 10, a lifting block 11 and centrifugal wheels 12, a motor placing through hole is formed in the middle of the side wall of the lifting block 11, a double-output motor is arranged in the lifting block, the centrifugal wheels 12 are respectively sleeved on two output shafts of the double-output motor, each centrifugal wheel 12 comprises a circular ring and a balancing weight fixedly arranged on the circular ring, two supporting through holes matched with the supporting columns 10 are symmetrically formed in the upper end face of the lifting block 11, one end of each supporting column 10 is fixed on the supporting plate 9, a spring cap is arranged at the other end of each supporting column 10, springs are sleeved on the supporting columns 10 and are respectively arranged between the lifting block 11 and the supporting plate 9 and between the lifting block 11 and the spring cap, two ends of the lifting block 11 are respectively fixedly connected with the bottom of the feeding hopper 8 through connecting plates.
The bottom of the feeding hopper 8 is provided with a vibration mechanism, the phenomenon that sand is stuck on a wall is greatly reduced during sand conveying, a gap is reserved between the bottom plates of the feeding hopper 17 and the feeding hopper 8, after the sand is poured into the feeding hopper 17 and falls into the feeding hopper 8 below, when the feeding hopper 8 vibrates, the sand continuously falls from the feeding hopper 8, when the feeding hopper 8 stops, the sand stops on the feeding hopper 17 and the feeding hopper 8 below, the vibration mechanism is realized by adopting the structure, and the vibration is more uniform and gentle.
The supporting rake 2 comprises a fixing rod 5, a plurality of arc rake teeth 6 with forward teeth are arranged on the lower end face of the fixing rod 5, and the upper end face of the fixing rod 5 is fixedly connected with the lower end face of the square frame 1.
The rake teeth 6 are forward, and can scrape individual uneven parts in front when moving forward, thereby ensuring stable supporting height and stable sand-homogenizing thickness of the roller 3.
The circumferential surface of the roller 3 is axially provided with a sand homogenizing convex arris 16.
The sand homogenizing convex ribs 16 are arranged, so that the sand homogenizing effect is better than that of the roller 3 which is used only.
The feeding hopper 8 comprises an arc-shaped bottom plate, the left side and the right side of the bottom plate are respectively provided with a baffle, the feeding hopper 8 is obliquely arranged, and the lower end of the feeding hopper is arranged in the material guide hopper 4.
The feeding hopper 8 adopts an arc-shaped bottom plate, so that the blanking is smoother and smoother.
The chain transmission mechanism comprises a driving motor 15, a first chain wheel 22, a second chain wheel 23 and a chain which connects the first chain wheel 22 and the second chain wheel 23, the chain is not shown in the figure, the driving motor 15 is fixedly arranged on the square frame 1, the first chain wheel 22 is arranged at one end of the main shaft, and the second chain wheel 23 is arranged on an output shaft of the driving motor 15.
A fourth chain wheel 25 is further arranged at one end of the main shaft, and the fourth chain wheel 25 is connected with the third chain wheel 24 through a chain not shown in the figure.
The middle parts of the lower end surfaces of the beams at the left side and the right side of the square frame 1 are respectively provided with a support rod 7, and the two ends of the roller 3 are respectively hinged with the lower ends of the two support rods 7.
The lifting support unit comprises a fixed beam 26 and a support beam 27 arranged below the fixed beam 26, a support cylinder 29 is hinged below the support beam 27, upright posts 28 are respectively arranged at the positions, close to the two ends, of the upper end surface of the support beam 27, two racks 31 are arranged in the middle of the upper end surface of the support beam 27, and the racks 31 are oppositely arranged in the tooth direction;
a strip-shaped through hole matched with the rack 31 for use is formed in the middle of the upper end face of the fixed beam 26, two gears 30 meshed with each other are arranged in the strip-shaped through hole, two ends of each gear 30 are respectively hinged to the front wall and the rear wall of the strip-shaped through hole, the two gears 30 are arranged between the two racks 31 and are respectively meshed with the racks 31, limiting through holes matched with the stand columns 28 for use are formed in the positions, close to the two ends, of the upper end face of the fixed beam 26, fixing bolts are arranged on the positions, corresponding to the limiting through holes, of the rear side wall of the fixed beam 26, and an adjusting handle 32 is;
the front side wall of the fixed beam 26 is fixedly provided on the beam on the rear side of the square frame 1.
The traction mechanism comprises a vehicle body 19, wheels 20, a power mechanism diagram which is not shown, and a steering mechanism diagram which is not shown, wherein the wheels 20 are arranged below the vehicle body 19. The power mechanism and the steering mechanism are arranged on the vehicle body 19, and are both in the prior art, and are not described in detail herein.
In order to better achieve the above object, the present invention further provides a method for spreading sand by using the sand spreading device for tile pavement, including the following steps:
the height of the roller 3 from the ground is adjusted by adjusting the height of the lifting supporting unit, so that the thickness of the paved sand is determined.
Starting a driving motor 15, rotating the roller 3, adding sand into a feeding hopper 8 from a feeding hopper 17, and dropping the sand onto a base surface in front of the roller 3 from the feeding hopper 8 through a material guide hopper 4;
the traction mechanism drives the sand paving mechanism to move forwards, the part of the sand falling on the base surface in front of the roller 3 and higher than the bottom of the roller 3 is brought to the front by the rotating roller 3, the sand paving mechanism continues to move forwards, and the roller 3 continues to push the excessive sand forwards, so that the sand paving is completed;
when the sand paving mechanism moves forwards, the supporting harrow 2 plays a role in determining the height of a base surface, if the individual part of the base surface is uneven, the harrow teeth 6 of the supporting harrow 2 can level the passing part, and the influence of the individual part unevenness on the whole is eliminated.
The technical features of the present invention which are not described in the above embodiments may be implemented by or using the prior art, and are not described herein again, of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions or substitutions which may be made by those skilled in the art within the spirit and scope of the present invention should also fall within the protection scope of the present invention.