CN108893822B - Blended yarn production device and production method - Google Patents

Blended yarn production device and production method Download PDF

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Publication number
CN108893822B
CN108893822B CN201811179384.2A CN201811179384A CN108893822B CN 108893822 B CN108893822 B CN 108893822B CN 201811179384 A CN201811179384 A CN 201811179384A CN 108893822 B CN108893822 B CN 108893822B
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Prior art keywords
lower roller
roller
sleeve
fiber
roller sleeve
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CN108893822A (en
Inventor
张娣
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Anhui Fuying Textile Technology Co ltd
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Yingshang Liying Textile Co ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/22Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/46Loading arrangements
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H5/00Drafting machines or arrangements ; Threading of roving into drafting machine
    • D01H5/18Drafting machines or arrangements without fallers or like pinned bars
    • D01H5/70Constructional features of drafting elements
    • D01H5/72Fibre-condensing guides
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28Doubled, plied, or cabled threads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

The invention provides a mixed yarn production device and a production method, wherein a gathering beam splitting device is embedded and connected in an upper sizing roller shaft, two strands obtained by drafting two rovings in a rear drafting zone are gathered and gathered firstly after passing through the gathering beam splitting device, so that fibers in the two strands are extruded and mixed into a mixed strand, then the gathering beam splitting device is used for splitting the strands, so that the two fibers in the mixed strand are randomly distributed into a plurality of strands, each strand of the divided fiber strands is subjected to main drafting in a front drafting zone to obtain a non-twisted fiber strand, each fiber strand is output from the drafting zone and is independently subjected to primary twisting under the action of a first twist degree to obtain sub-strands, the fibers in each fiber strand are subjected to mutual internal and external transfer under the action of twist degree, so that more uniform mixing under the condition of less fibers is realized, each sub-strand is obtained under the action of a second twist degree, therefore, the two fibers in the two rovings are randomly mixed in the spinning process.

Description

Blended yarn production device and production method
Technical Field
The invention relates to the technical field of spinning, in particular to a blended yarn production device and a production method.
Background
With the increasing development of social economy and the continuous improvement of the living standard of people, the consumption concept of people is continuously updated, the requirements on the functionality and the serviceability of the clothes are higher and higher, and the requirements on the aspects of antibiosis, health care, hand feeling quality and the like of the clothes are continuously improved; on the other hand, with the development of economy, the application fields of various functional fibers and textiles are gradually expanded. Therefore, the development of fiber materials having various special functions is receiving more and more attention, and the kinds of functional fiber materials are also more and more complete. However, the performance of various functional fibers is often single, for example, bamboo charcoal fibers have excellent antibacterial performance, but have poor handfeel, skin-friendliness, cohesive force and spinnability, so that functional textiles with comprehensive performance need to be blended by multiple fibers, how to select fibers of different varieties and different proportions to be fully and uniformly mixed, and what spinning process is adopted to spin functional high-quality yarns with excellent performance, which is a problem to be solved urgently at present.
The invention provides a blended yarn production device and a production method, wherein a siro spinning production process is adopted in a spinning process, two pieces of rough yarns with different raw materials are jointly fed by a rear roller, a gathering beam splitting device is embedded and connected in a rubber roller shaft of a middle and upper rubber roller, two strands obtained by drafting of the two pieces of rough yarns in a rear drafting zone are firstly gathered and gathered by the gathering beam splitting device, so that fibers in the two strands are extruded and mixed into a mixed strand, the mixed strand is then subjected to beam splitting action after passing through the gathering beam splitting device, so that the two fibers in the mixed strand are randomly distributed into a plurality of bundles, each bundle of the divided fiber strands is respectively subjected to main drafting in a front drafting zone, fibers in the fiber bundles are mutually slipped in the main drafting process, finally, the drafted untwisted fiber bundle strands are obtained, and each fiber bundle strand is firstly and independently finished under the action of twisting degree of a first jaw after being output from the front roller to the drafting zone And in the first twisting process, the fibers in the fiber bundle strands are mutually transferred inside and outside under the action of the twist, so that the two fibers in each fiber bundle are more uniformly mixed, and finally, each sub strand is twisted under the action of the second twisting twist to obtain the final blended yarn, so that the two different fibers in the two rovings are mutually randomly mixed in the spinning process.
Disclosure of Invention
The invention aims to provide a blended yarn production device and a blended yarn production method, which are used for realizing uniform and random mixing of two different fibers in two pieces of rough yarn fed by a rear roller under the condition of less fibers in a spinning process, so that the high-efficiency production of mixed yarn with excellent mixing effect is realized.
In order to achieve the purpose, the invention adopts the technical scheme that: a blended yarn production device is spun by a ring spinning frame, the ring spinning frame comprises a front row vehicle table top and a rear row vehicle table top, the structures of the front row vehicle table top and the rear row vehicle table top are the same, the front row vehicle table top and the rear row vehicle table top are composed of an even number of spindle positions, the structure of each spindle position is the same, one spindle position and a spindle position adjacent to the left side of the spindle position form a spindle position group, each spindle position comprises a drafting system, the drafting system comprises a rear lower roller and a rear roller drafting pair formed by a rear lower roller and a rear upper sizing roller, a middle roller drafting pair formed by a middle lower roller and a middle upper rubber roller, a front roller drafting pair formed by a front lower roller and a front upper rubber roller, the rear lower roller shafts of the spindle positions of the front row vehicle table top are integrally and fixedly connected with each other, the rear lower roller shafts of the spindle positions of the rear row vehicle table top are integrally and fixedly connected with each other, a rear lower roller sleeve is sleeved on the rear lower roller shaft of each spindle position, the rear lower roller sleeve is fixedly connected with the rear lower roller shaft in an integrated manner, the rear gluing roller comprises a rear gluing roller shaft, the rear gluing roller shafts of two spindle positions in one spindle position group are fixedly connected in an integrated manner, a rear gluing roller sleeve is sleeved on the rear gluing roller shaft of each spindle position, the rear gluing roller sleeve is connected with the rear gluing roller shaft through a rear upper roller, the rear gluing roller sleeve is made of rubber, the rear gluing roller sleeve is tightly sleeved on the rear upper roller, the rear upper roller is sleeved on the rear gluing roller shaft and is connected with the rear gluing roller shaft through a bearing, the middle lower roller comprises a middle lower roller shaft, the middle lower roller shafts of the spindle positions of the front row table board are fixedly connected in an integrated manner, the middle lower roller shafts of the spindle positions of the rear row table board are fixedly connected in an integrated manner, the middle lower roller sleeve is sleeved on the middle lower roller shaft of each spindle position, the middle lower roller sleeve is fixedly connected with the middle lower roller shaft in an integrated manner, the upper middle rubber roll comprises an upper middle rubber roll shaft, the upper middle rubber roll shafts of two spindle positions in a spindle position group are fixedly connected in an integrated mode, a middle upper rubber roll sleeve is sleeved on the upper middle rubber roll shaft of each spindle position and connected with the upper middle rubber roll shaft through a middle upper roller, the middle upper rubber roll sleeve is made of rubber, the middle upper rubber roll sleeve is tightly sleeved on the middle upper roller, the middle upper roller is sleeved on the upper middle rubber roll shaft and connected with the middle upper rubber roll shaft through a bearing, the front lower rollers comprise front lower roller shafts, the front lower roller shafts of the spindle positions of the front row table top are fixedly connected in an integrated mode, the front lower roller shafts of the spindle positions of the rear row table top are fixedly connected in an integrated mode, the front lower roller sleeves are sleeved on the front lower roller shafts of the spindle positions, the front lower roller sleeves are fixedly connected with the front lower roller shafts in an integrated mode, and the front upper rubber roll shafts comprise front rubber, the integrated fixed connection between the preceding rubberizing roller axle of two spindle positions of a spindle position group, the preceding rubberizing roller axle of every spindle position is covered with preceding rubberizing roller cover, preceding rubberizing roller cover is connected through preceding last roller and preceding rubberizing roller axle, preceding rubberizing roller cover is the rubber material, preceding rubberizing roller cover is tightly overlapped on preceding last roller, preceding last roller cover is on preceding rubberizing roller axle, and connect through the bearing between the two, set beam splitting device is provided between the middle and upper rubberizing roller axle of two spindle positions of a certain spindle position group, set beam splitting device includes the connection montant, the top of connecting the montant is fixed on the middle and upper rubberizing roller axle between two spindle positions of a spindle position group, the left side of the bottom of connecting the montant is fixedly connected with left connecting horizontal pole, the right end of left connecting horizontal pole and the left side of connecting the montant are fixedly connected, the left end of left connecting horizontal pole is connected with left set beam splitter, the left set beam splitter is positioned above the middle lower roller sleeve of the spindle position on the left side of the spindle position group, the right side of the bottom end of the connecting vertical rod is fixedly connected with a right connecting cross rod, the left end of the right connecting cross rod is fixedly connected with the left side of the bottom end of the connecting vertical rod, the right end of the right connecting cross rod is connected with a right set beam splitter, the right set beam splitter is positioned above the middle lower roller sleeve of the spindle position on the right side of the spindle position group, the left set beam splitter and the right set beam splitter are identical in structure and comprise an upper set and a lower set, the upper set comprises a left set arc and a right set arc, the left set arc is of an arc-shaped structure protruding to the right, the right set arc is of an arc-shaped structure protruding to the left, and the left set arc and the right set arc are axially symmetrical about a middle vertical line between the left set arc and the right set arc, the bottom parts of the left assembled arc and the right assembled arc are both arc-shaped structures, the top parts of the left assembled arc and the right assembled arc are linear structures, the width of an assembled channel formed between the left assembled arc and the right assembled arc along the movement direction of the fiber strands in the drafting zone is gradually reduced and then gradually increased, the width of an outlet at the lower end of the assembled channel is smaller than that of an inlet at the upper end, a lower beam splitter is arranged at the bottom end of the upper assembled channel and comprises a beam splitter middle shaft, the left end and the right end of the beam splitter middle shaft are respectively and fixedly connected with the bottom ends of the left assembled arc and the right assembled arc of the upper assembled channel, a beam splitting roller is sleeved on the beam splitter middle shaft and is of a hollow cylindrical structure, the beam splitting roller is sleeved on the beam splitter through a middle hollow structure, and can freely rotate along the beam splitter middle shaft, the surface circumference of the beam splitting roller is provided with beam splitting grooves at equal intervals, the number of the beam splitting grooves is 3-8, the right connecting cross rod is fixedly connected with the top end of a left collecting arc of a right collecting beam splitter of a spindle position on the right side of a spindle position group, the left connecting cross rod is fixedly connected with the top end of a right collecting arc of a left collecting beam splitter of a spindle position on the left side of the spindle position group, rear upper rubber rollers, middle upper rubber rollers and front upper rubber rollers of two spindle positions of the spindle position group are fixed on a pressurizing assembly together, and the pressurizing assemblies of each spindle position group are independent.
The invention also relates to a blended yarn production method, when in use, the pressurizing assembly is pressed downwards, so that the rear upper sizing roller sleeve and the rear lower roller sleeve of two spindle positions of one spindle position group are in tight pressing contact, the middle upper sizing roller sleeve and the middle lower roller sleeve are in tight pressing contact, the front upper sizing roller sleeve and the front lower roller sleeve are in tight pressing contact, at the moment, the left collecting beam splitter and the right collecting beam splitter of the collecting beam splitting device are pressed downwards along with the pressing of the pressurizing assembly, so that the bottom cambered surfaces of the left collecting arc and the right collecting arc of the upper collector are in sliding fit with the middle lower roller sleeve, simultaneously the beam splitting roller of the lower beam splitter is in tight pressing contact with the middle lower roller sleeve, the first motor drives the front reduction gearbox and the rear reduction gearbox to rotate through the first belt, the front reduction gearbox is connected with the right end of the middle lower roller shaft of the spindle position at the rightmost side of the front row vehicle table top, the rear reduction box is connected with the right end of a middle and lower roller shaft at the rightmost spindle position of the rear row vehicle table top, a first motor rotates to drive a middle and lower roller shaft of the front row vehicle table top and a middle and lower roller shaft of the rear row vehicle table top to rotate through the front reduction box and the rear reduction box respectively, the middle and lower roller shafts rotate to drive a middle and lower roller sleeve to rotate and then drive a middle upper rubber roller sleeve and a beam splitting roller which are in tight pressing contact with the middle and lower roller shafts to rotate, the middle and lower roller shafts are in transmission connection with the front and lower roller shafts through a first gear, the middle and lower roller shafts rotate to drive a front lower roller shaft to rotate through the first gear and then drive a front lower roller sleeve to rotate, the rotating speed of the front lower roller sleeve is greater than that of the middle and lower roller sleeves, the ratio of the rotating speed of the front lower roller sleeve to the rotating speed of the middle and lower roller sleeve is equal to the drafting multiple of a front drafting zone consisting of the middle and front roller drafting pairs, and drive, the middle lower roller shaft and the rear lower roller shaft are in transmission connection through a second gear, the middle lower roller shaft rotates and then drives the rear lower roller shaft to rotate through the second gear, then the rear lower roller sleeve is driven to rotate, the rotating speed of the rear lower roller sleeve is smaller than that of the middle lower roller sleeve, the ratio of the rotating speed of the middle lower roller sleeve to that of the rear lower roller sleeve is equal to the draft multiple of a rear draft zone formed by the rear roller draft pair and the middle roller draft pair, the draft multiple of the rear draft zone is smaller than that of a front draft zone, then the rear sizing roller sleeve in tight pressing contact with the rear sizing roller sleeve is driven to rotate, the first roving and the second roving are tightly pressed and fed between the rear lower roller sleeve and the rear sizing roller sleeve through a horn mouth with double mouths, a certain distance is kept between the first roving and the second roving when the first roving and the second roving are fed, and the first roving and the second roving are the same roving except for different fiber raw materials, the first roving and the second roving have certain twist, and are respectively tightly pressed and output between the middle lower roller sleeve and the middle upper rubber roller sleeve to respectively obtain a first strand and a second strand, in the process, the first roving and the second roving are respectively subjected to the drafting action of the drafting multiple of the back drafting zone in the back drafting zone, so that the fibers in the first roving and the second roving slightly slide mutually, the linear density of the first roving and the second roving is reduced, meanwhile, in the fiber sliding process, the fibers rotate along the self axial direction for overcoming the twist, the rotating direction is opposite to the twist direction of the first roving and the second roving, the twist in the first roving and the second roving is reduced and even eliminated, and the first strand and the second strand with weak twist or no twist immediately enter an upper gathering arc and a right gathering arc of an upper gathering and splitting device of a gathering and splitting device after being output through the middle roller drafting pair In the merging channel, firstly, along with the gradual reduction of the width of the collecting channel, the first fiber strand and the second fiber strand are merged under the extrusion action of the collecting channel to obtain a third mixed fiber strand, in the merging process, because the twist degrees of the first fiber strand and the second fiber strand are small or untwisted, the fibers in the first fiber strand and the second fiber strand are in a relatively dispersed state, so that the two fibers in the first fiber strand and the second fiber strand are subjected to mutual permeation and transfer through mutual extrusion action, so that the mixing of the two fibers in the first fiber strand and the second fiber strand under the first mechanical action in the third mixed fiber strand is realized, then along with the gradual increase of the width of the collecting channel, the fibers in the third mixed fiber strand are gradually dispersed, in the dispersing process, the fibers are gradually and randomly diffused in the third mixed fiber strand, so that the second random mixing of the two fibers in the diffusing process is realized, the diffused third mixed fiber strand enters a lower beam splitter, under the rotation of a beam splitting roller of the lower beam splitter, fibers in the third mixed fiber strand are randomly distributed into each beam splitting groove, so that the third fiber strand is divided into a certain number of fiber bundles, the number of the divided fiber strands is equal to the number of the dividing grooves in the beam splitting roller, two fibers in the third mixed fiber strand are randomly distributed into each fiber bundle in the dividing process, third random mixing of the two fibers is realized, each divided fiber strand is tightly pressed and output between a front lower roller sleeve and a front upper gluing roller sleeve after being output by the beam splitting roller, and each sub-fiber band is obtained respectively And the rotation direction is opposite to the twist direction of the fiber strips, so that the twist in the fiber strips is further reduced or even eliminated, each sub-fiber belt is firstly subjected to the twisting action of the first twist transmitted from bottom to top after being output by a front jaw between the front lower roller and the front upper sizing roller to obtain a sub-fiber bundle, under the action of the first twist, the fibers in each sub-fiber belt are mutually transferred inside and outside so as to ensure that the sub-fiber belts obtain a certain twist, so as to realize the fourth random uniform mixing of the two fibers in each sub-fiber band in the sub-fiber bundles, and then the co-twisting of each sub-fiber bundle under the action of the second twist to obtain the final blended yarn, under the action of the second twist, the sub fiber bundles are mutually wound so as to ensure that the blended yarn obtains a certain twist, therefore, the blended yarn has the characteristics of the yarn, thereby effectively improving the comprehensive quality of the blended yarn.
Drawings
Fig. 1 is a schematic view of the construction of a blended yarn production apparatus of the present invention.
Detailed Description
As shown in figure 1, a blended yarn production device is spun by a ring spinning frame, the ring spinning frame comprises a front row vehicle table top and a rear row vehicle table top, the structures of the front row vehicle table top and the rear row vehicle table top are the same, the front row vehicle table top and the rear row vehicle table top are composed of an even number of spindle positions, the structure of each spindle position is the same, one spindle position and a spindle position adjacent to the left side of the spindle position form a spindle position group, namely the spindle position group comprises a left spindle position 1 and a right spindle position 2, each spindle position comprises a drafting system, the drafting system comprises a rear roller drafting pair composed of a rear lower roller 4 and a rear sizing roller 3, a middle roller drafting pair composed of a middle lower roller 6 and a middle upper rubber roller 5, a front roller drafting pair composed of a front lower roller 8 and a front upper rubber roller 7, the rear lower roller comprises a rear lower roller shaft 12, the rear roller shafts of the spindle positions of the front row vehicle table top are fixedly connected with each other integrally, the rear lower roller shafts of the spindle positions of the rear row vehicle table top are integrally and fixedly connected with each other, a rear lower roller sleeve 11 is sleeved on the rear lower roller shaft of each spindle position, the rear lower roller sleeve and the rear lower roller shaft are integrally and fixedly connected, the rear upper sizing roller comprises a rear sizing roller shaft 10, the rear sizing roller shafts of the two spindle positions of one spindle position group are integrally and fixedly connected, a rear sizing roller sleeve 9 is sleeved on the rear sizing roller shaft of each spindle position, the rear sizing roller sleeve is connected with the rear sizing roller shaft through a rear upper roller, the rear sizing roller sleeve is made of rubber, the rear sizing roller sleeve is tightly sleeved on the rear upper roller, the rear upper roller sleeve is sleeved on the rear sizing roller shaft and is connected with the rear sizing roller shaft through a bearing, the middle lower rollers comprise middle lower roller shafts 16, the middle lower roller shafts of the spindle positions of the front row vehicle table top are integrally and fixedly connected with each other, the lower roller shafts of the spindle positions of the rear row vehicle table top are integrally and fixedly connected with each, a middle lower roller sleeve 15 is sleeved on a middle lower roller shaft of each spindle position, the middle lower roller sleeve and the middle lower roller shaft are fixedly connected in an integrated manner, an upper middle rubber roller comprises an upper middle rubber roller shaft 14, the upper middle rubber roller shafts of two spindle positions in one spindle position group are fixedly connected in an integrated manner, a middle upper rubber roller sleeve 13 is sleeved on the upper middle rubber roller shaft of each spindle position, the upper middle rubber roller sleeve is connected with the upper middle rubber roller shaft through a middle upper roller, the middle upper rubber roller sleeve is made of rubber, the middle upper rubber roller sleeve is tightly sleeved on the middle upper roller, the middle upper roller sleeve is sleeved on the middle upper rubber roller shaft and is connected with the middle upper rubber roller shaft through a bearing, the front lower roller comprises a front lower roller shaft 20, the front lower roller shafts of each spindle position of a front row table board are fixedly connected in an integrated manner, the front lower roller shafts of each spindle position of a rear row table board are fixedly connected in an integrated manner, and a front lower roller sleeve 19, the front lower roller sleeve is fixedly connected with the front lower roller shaft in an integrated manner, the front gluing roller comprises a front gluing roller shaft 18, the front gluing roller shafts of two spindle positions in a spindle position group are fixedly connected in an integrated manner, a front gluing roller sleeve 17 is sleeved on the front gluing roller shaft of each spindle position, the front gluing roller sleeve is connected with the front gluing roller shafts through a front upper roller, the front gluing roller sleeve is made of rubber, the front gluing roller sleeve is tightly sleeved on the front upper roller, the front upper roller sleeve is sleeved on the front gluing roller shafts and is connected with the front gluing roller shafts through a bearing, a collecting and splitting device is arranged between the middle and upper gluing roller shafts of the two spindle positions in a certain spindle position group and comprises a connecting vertical rod 21, the top end of the connecting vertical rod is fixed on the middle and upper gluing roller shaft between the two spindle positions in a spindle position group, a left connecting cross rod 22 is fixedly connected to the left side of the bottom end of the connecting vertical rod, the right end of the left, the left end of the left connecting cross bar is connected with a left collecting beam splitter, the left collecting beam splitter is positioned above a middle lower roller sleeve of one spindle position on the left side of one spindle position group, the right side of the bottom end of the connecting vertical bar is fixedly connected with a right connecting cross bar 23, the left end of the right connecting cross bar is fixedly connected with the left side of the bottom end of the connecting vertical bar, the right end of the right connecting cross bar is connected with a right collecting beam splitter, the right collecting beam splitter is positioned above a middle lower roller sleeve of one spindle position on the right side of one spindle position group, the left collecting beam splitter and the right collecting beam splitter have the same structure, the left collecting beam splitter and the right collecting beam splitter comprise an upper collector 24 and a lower beam splitter 25, the upper collector comprises a left collecting arc and a right collecting arc, the left collecting arc has an arc-shaped structure protruding rightwards, the right collecting arc has an arc-shaped structure protruding leftwards, the left collecting arc and the right collecting arc are axially symmetrical about a middle vertical line between the left collecting arc, the top parts of the left collective arc and the right collective arc are of a linear structure, the width of a collective channel formed between the left collective arc and the right collective arc is gradually reduced and then gradually increased along the movement direction of the fiber strands in the drafting zone, the width of an outlet at the lower end of the collective channel is smaller than that of an inlet at the upper end, a lower beam splitter is arranged at the bottom end of the upper collective channel, the lower beam splitter comprises a beam splitter intermediate shaft, the left end and the right end of the beam splitter intermediate shaft are respectively and fixedly connected with the bottom ends of the left collective arc and the right collective arc of the upper collective channel, a beam splitting roller is sleeved on the beam splitter intermediate shaft and is of a hollow cylindrical structure, the beam splitting roller is sleeved on the beam splitter intermediate shaft through a middle hollow structure and can freely rotate along the beam splitter intermediate shaft, beam splitting grooves are formed in the surface of the beam splitting roller at equal intervals, and the number of the beam splitting grooves, the right connecting cross rod is fixedly connected with the top end of a left collecting arc of a right collecting beam splitter of one spindle position on the right side of one spindle position group, the left connecting cross rod is fixedly connected with the top end of a right collecting arc of a left collecting beam splitter of one spindle position on the left side of one spindle position group, a rear gluing roller, a middle gluing roller and a front gluing roller of two spindle positions of one spindle position group are fixed on a pressurizing assembly together, and the pressurizing assemblies of all spindle position groups are independent.
When in use, the pressurizing component is pressed downwards, so that the rear upper rubber roller sleeve 9 and the rear lower roller sleeve 11 of two spindle positions of one spindle position group are in tight pressing contact, the middle upper rubber roller sleeve 13 and the middle lower roller sleeve 15 are in tight pressing contact, the front upper rubber roller sleeve 17 and the front lower roller sleeve 19 are in tight pressing contact, at the moment, the left collecting beam splitter and the right collecting beam splitter of the collecting beam splitting device are pressed downwards along with the pressing of the pressurizing component, so that the bottom end cambered surfaces of the left collecting arc and the right collecting arc of the upper collector 24 are in sliding fit with the middle lower roller sleeve, meanwhile, the beam splitting roller of the lower beam splitter 25 is in tight pressing contact with the middle lower roller sleeve, the first motor drives the front reduction gearbox and the rear reduction gearbox to rotate respectively through the first belt, the front reduction gearbox is connected with the right end of the middle lower roller shaft 16 of the rightmost spindle position of the table top of the front row vehicle, the rear reduction gearbox is connected with the right end of the middle lower shaft 16 of the rightmost spindle position, the first motor rotates and then drives a middle lower roller shaft of the front row table board and a middle lower roller shaft of the rear row table board to rotate through a front reduction box and a rear reduction box respectively, the middle lower roller shaft rotates and then drives a middle lower roller sleeve 15 to rotate and then drives an upper middle rubber roller sleeve 13 and a beam splitting roller which are in tight press contact with the middle lower roller sleeve to rotate, the middle lower roller shaft is in transmission connection with a front lower roller shaft 20 through a first gear, the middle lower roller shaft rotates and then drives a front lower roller shaft to rotate through the first gear, then drives a front lower roller sleeve 19 to rotate, the rotating speed of the front lower roller sleeve is greater than that of the middle lower roller sleeve, the ratio of the rotating speed of the front lower roller sleeve to that of the middle lower roller sleeve to that of the front drafting zone consisting of the middle lower roller pair and the front roller pair, then drives a front sizing roller sleeve 17 which is in tight press contact with the middle lower roller sleeve to rotate, and the middle lower roller shaft is in transmission connection with the rear lower roller shaft 12 through a, the middle lower roller shaft rotates to drive the rear lower roller shaft to rotate through the second gear, then the rear lower roller sleeve 11 is driven to rotate, the rotating speed of the rear lower roller sleeve is smaller than that of the middle lower roller sleeve, the ratio of the rotating speed of the middle lower roller sleeve to the rotating speed of the rear lower roller sleeve is equal to the draft multiple of a rear draft area formed by the rear roller draft pair and the middle roller draft pair, the draft multiple of the rear draft area is smaller than that of a front draft area, then the rear sizing roller sleeve 9 in tight pressing contact with the rear sizing roller sleeve is driven to rotate, the first roving 3 and the second roving 4 are tightly pressed and fed through a horn mouth with double mouths between the rear lower roller sleeve and the rear sizing roller sleeve, a certain distance is kept between the first roving and the second roving during feeding, the first roving and the second roving are rovings which are different from fiber raw materials and are identical, and have a certain twist degree, then the first roving and the second roving are tightly pressed and output between the middle lower roller sleeve and the middle upper rubber roller sleeve respectively to obtain a first strand and a second strand respectively, in the process, the first roving and the second roving are respectively subjected to the drafting action of the drafting multiple of the back drafting zone in the back drafting zone, so that the fibers in the first roving and the second roving slightly slide mutually, the linear density of the first roving and the second roving is reduced, meanwhile, in the fiber sliding process, the fibers rotate along the self axial direction for overcoming the twist, the rotating direction is opposite to the twist direction of the first roving and the second roving, so that the twist in the first roving and the second roving is reduced or even eliminated, the first strand and the second strand with weak twist or no twist output through the middle roller drafting pair enter a collecting channel of an upper collector 24 of the collecting and splitting device and then consist of a left collecting arc and a right collecting arc, at this moment, the first fiber strand and the second fiber strand are converged under the extrusion action of the collecting channel along with the gradual reduction of the width of the collecting channel to obtain a third mixed fiber strand, in the converging process, the fibers in the first fiber strand and the second fiber strand are in a relatively dispersed state due to the small or no twist of the first fiber strand and the second fiber strand, so that the two fibers in the first fiber strand and the second fiber strand are subjected to mutual permeation transfer through mutual extrusion action, the mixing of the two fibers in the first fiber strand and the second fiber strand under the first mechanical action in the third mixed fiber strand is realized, then the fibers in the third mixed fiber strand are gradually dispersed along with the gradual increase of the width of the collecting channel, and in the dispersing process, the fibers are gradually and randomly diffused in the third mixed fiber strand, so that the second random mixing of the two fibers in the diffusing process is realized, the diffused third mixed fiber strand then enters a lower beam splitter 25, under the rotation of a beam splitting roller of the lower beam splitter 25, the fibers in the third mixed fiber strand are randomly distributed into the beam splitting grooves, so that the third fiber strand is split into a certain number of fiber bundles, the number of the split fiber bundles is equal to the number of the splitting grooves in the beam splitting roller, two fibers in the third mixed fiber strand are randomly distributed into the fiber bundles in the splitting process, so that third random mixing of the two fibers is realized, the split fiber strands are respectively and tightly pressed and output between a front lower roller sleeve and a front upper gluing roller sleeve after being output by the beam splitting roller, so that sub fiber bands 26 are respectively obtained, in the process, the fiber strands are respectively subjected to the drafting action of the drafting multiple of the front drafting zone in the front drafting zone, so that mutual sliding action occurs between the fibers in the fiber strands, and in the sliding process, when the fiber strands have twist, the fibers are subjected to overcome the twist in the fiber strands and then generate mutual sliding action along the axial direction of the fiber strands The rotation direction of the sub-fiber belts is opposite to the twist direction of the fiber strips, so that the twist in the fiber strips is further reduced or even eliminated, each sub-fiber belt is firstly respectively subjected to the twisting action of the first twist transmitted from bottom to top after being output by a front jaw between a front lower roller and a front upper sizing roller to obtain a sub-fiber bundle, under the action of the first twist, the fibers in each sub-fiber belt are mutually transferred inside and outside so as to ensure that the sub-fiber belts obtain a certain twist, thereby realizing the fourth random uniform mixing of the two fibers in each sub-fiber band in the sub-fiber bundle, then the sub fiber bundles are twisted together under the action of the second twist to obtain the final blended yarn 27, under the action of the second twist, the sub fiber bundles are mutually wound so as to ensure that the blended yarn obtains a certain twist, therefore, the blended yarn has the characteristics of the yarn, thereby effectively improving the comprehensive quality of the blended yarn.

Claims (2)

1. A blended yarn production device is spun by a ring spinning frame and is characterized in that: the ring spinning frame comprises a front row vehicle table top and a rear row vehicle table top, the structures of the front row vehicle table top and the rear row vehicle table top are the same, the front row vehicle table top and the rear row vehicle table top are composed of an even number of spindle positions, each spindle position is the same in structure, one spindle position and a spindle position adjacent to the left side of the spindle position form a spindle position group, each spindle position comprises a drafting system, the drafting system comprises a rear roller drafting pair consisting of a rear lower roller and a rear upper rubber roller, a middle roller drafting pair consisting of a middle lower roller and a middle upper rubber roller, a front roller drafting pair consisting of a front lower roller and a front upper rubber roller, the rear lower rollers comprise rear lower roller shafts, the rear lower roller shafts of the spindle positions of the front row vehicle table top are integrally and fixedly connected with each other, the rear lower roller shafts of the spindle positions of the rear row vehicle table top are integrally and fixedly connected with each other, a rear lower roller sleeve is sleeved on the rear lower roller shaft of each spindle position, and the rear lower roller sleeve is integrally and fixedly connected with, the rear gluing roller comprises a rear gluing roller shaft, the rear gluing roller shafts of two spindle positions in one spindle position group are fixedly connected in an integrated mode, a rear gluing roller sleeve is sleeved on the rear gluing roller shaft of each spindle position and is connected with the rear gluing roller shaft through a rear upper roller, the rear gluing roller sleeve is made of rubber, the rear gluing roller sleeve is tightly sleeved on the rear upper roller, the rear upper roller sleeve is sleeved on the rear gluing roller shaft and is connected with the rear gluing roller shaft through a bearing, the middle and lower rollers comprise middle and lower roller shafts, the middle and lower roller shafts of the spindle positions of the front row table top are fixedly connected in an integrated mode, the middle and lower roller shafts of the spindle positions of the rear row table top are fixedly connected in an integrated mode, the middle and lower roller shafts of each spindle position are sleeved with middle and lower roller sleeves, the middle and lower roller sleeves are fixedly connected with the middle and lower roller shafts in an integrated mode, the middle and upper rubber rollers comprise middle and lower rubber, the upper middle rubber roll shafts of two spindle positions of one spindle position group are fixedly connected in an integrated manner, a middle upper rubber roll sleeve is sleeved on the upper middle rubber roll shaft of each spindle position, the middle upper rubber roll sleeve is connected with the upper middle rubber roll shaft through a middle upper roller, the middle upper rubber roll sleeve is made of rubber, the middle upper rubber roll sleeve is tightly sleeved on the middle upper roller, the middle upper roller is sleeved on the middle upper rubber roll shaft and is connected with the middle upper rubber roll shaft through a bearing, the front lower rollers comprise front lower roller shafts, the front lower roller shafts of the spindle positions of the front row table top are fixedly connected in an integrated manner, the front lower roller shafts of the spindle positions of the rear row table top are fixedly connected in an integrated manner, the front lower roller shafts of each spindle position are sleeved with front lower roller sleeves, the front lower roller sleeves are fixedly connected with the front lower roller shafts in an integrated manner, the front upper rubber roll comprises front upper rubber roll shafts, and the front rubber of the two spindle positions of one spindle position group is fixedly connected in an integrated, the front gluing roller shaft of each spindle position is sleeved with a front gluing roller sleeve, the front gluing roller sleeve is connected with the front gluing roller shaft through a front upper roller, the front gluing roller sleeve is made of rubber, the front gluing roller sleeve is tightly sleeved on the front upper roller, the front upper roller sleeve is sleeved on the front gluing roller shaft and is connected with the front upper roller shaft through a bearing, a set beam splitting device is arranged between middle and upper gluing roller shafts of two spindle positions of one spindle position group, the set beam splitting device comprises a connecting vertical rod, the top end of the connecting vertical rod is fixed on the middle and upper gluing roller shaft between the two spindle positions of one spindle position group, a left connecting transverse rod is fixedly connected to the left side of the bottom end of the connecting vertical rod, the right end of the left connecting transverse rod is fixedly connected with the left side of the bottom end of the connecting vertical rod, the left end of the left connecting transverse rod is connected with a left set beam splitter, the left set beam splitter is positioned above a middle and lower roller sleeve of one, the right side of the bottom end of the connecting vertical rod is fixedly connected with a right connecting cross rod, the left end of the right connecting cross rod is fixedly connected with the right side of the bottom end of the connecting vertical rod, the right end of the right connecting cross rod is connected with a right collecting beam splitter, the right collecting beam splitter is positioned above a middle lower roller sleeve of a spindle position on the right side of a spindle position group, the left collecting beam splitter and the right collecting beam splitter are identical in structure and comprise an upper collector and a lower beam splitter, the upper collector comprises a left collecting arc and a right collecting arc, the left collecting arc is an arc-shaped structure protruding to the right, the right collecting arc is an arc-shaped structure protruding to the left, the left collecting arc and the right collecting arc are axially symmetrical about a middle vertical line between the left collecting arc and the right collecting arc, the bottoms of the left collecting arc and the right collecting arc are arc in arc structures, and the tops of the left collecting arc and the right collecting arc are in straight line structures, the width of a gathering channel formed by the left gathering arc and the right gathering arc along the movement direction of the strands in the drafting zone is gradually reduced and then gradually increased, the width of an outlet at the lower end of the gathering channel is smaller than the width of an inlet at the upper end, a lower beam splitter is arranged at the bottom end of the upper gathering device, the lower beam splitter comprises a beam splitter intermediate shaft, the left end and the right end of the beam splitter intermediate shaft are fixedly connected with the bottom ends of the left gathering arc and the right gathering arc of the upper gathering device respectively, beam splitting rollers are sleeved on the beam splitter intermediate shaft and are of hollow cylindrical structures, the beam splitting rollers are sleeved on the beam splitter intermediate shaft through an intermediate hollow structure and can freely rotate along the beam splitter intermediate shaft, splitting slots are formed in the surface circumference of the beam splitting rollers at equal intervals, the number of the beam splitting slots is 3-8, and the right connecting cross rod and the top end of the left gathering arc of the right gathering beam splitter of one spindle position on the right side of one spindle are fixedly connected with the cross The left connecting cross rod is fixedly connected with the top end of a right collecting arc of a left collecting beam splitter of one spindle position on the left side of one spindle position group, rear gluing rollers, middle gluing rollers and front gluing rollers of two spindle positions of one spindle position group are fixed on one pressurizing assembly, and the pressurizing assemblies of each spindle position group are independent.
2. A blended yarn producing method based on the blended yarn producing apparatus of claim 1, characterized in that: when in use, the pressurizing component is pressed downwards, so that the rear upper rubber roller sleeve and the rear lower roller sleeve of two spindle positions of one spindle position group are in tight pressing contact, the middle upper rubber roller sleeve and the middle lower roller sleeve are in tight pressing contact, the front upper rubber roller sleeve and the front lower roller sleeve are in tight pressing contact, at the moment, the left collecting beam splitter and the right collecting beam splitter of the collecting beam splitting device are pressed downwards along with the pressing of the pressurizing component, so that the bottom cambered surfaces of the left collecting arc and the right collecting arc of the upper collector are in sliding fit with the middle lower roller sleeve, meanwhile, the beam splitting rollers of the lower beam splitter are in tight pressing contact with the middle lower roller sleeve, the first motor respectively drives the front reduction gearbox and the rear reduction gearbox to rotate through the first belt, the front reduction gearbox is connected with the right end of the middle lower roller shaft of the rightmost spindle position of the front row vehicle table top, the rear reduction gearbox is connected with the right end of the middle lower roller shaft of the rightmost spindle position of the rear, the first motor rotates to drive a middle lower roller shaft of the front row vehicle table top and a middle lower roller shaft of the rear row vehicle table top to rotate through a front reduction box and a rear reduction box respectively, the middle lower roller shaft rotates to drive a middle lower roller sleeve to rotate and then drive a middle upper rubber roller sleeve and a beam splitting roller which are in tight press contact with the middle lower roller sleeve to rotate, the middle lower roller shaft and the front lower roller shaft are in transmission connection through a first gear, the middle lower roller shaft rotates to drive a front lower roller shaft to rotate through the first gear and then drive the front lower roller sleeve to rotate, the rotating speed of the front lower roller sleeve is greater than that of the middle lower roller sleeve, the ratio of the rotating speed of the front lower roller sleeve to the rotating speed of the middle lower roller sleeve is equal to the draft multiple of a front draft zone formed by the middle roller draft pair and the front roller pair, the front upper rubber roller sleeve which is in tight press contact with the middle lower roller sleeve is driven to rotate, and the middle lower roller shaft and the rear roller sleeve are in, the middle lower roller shaft rotates, then the rear lower roller shaft is driven to rotate through the second gear, then the rear lower roller sleeve is driven to rotate, the rotating speed of the rear lower roller sleeve is smaller than that of the middle lower roller sleeve, the ratio of the rotating speed of the middle lower roller sleeve to the rotating speed of the rear lower roller sleeve is equal to the draft multiple of a rear draft area formed by the rear draft pair and the middle roller draft pair, the draft multiple of the rear draft area is smaller than that of a front draft area, then the rear sizing roller sleeve in tight press contact with the rear lower roller sleeve is driven to rotate, first roving and second roving are tightly pressed and fed between the rear lower roller sleeve and the rear sizing roller sleeve through a horn mouth with double openings, a certain distance is kept between the first roving and the second roving during feeding, the first roving and the second roving are rovings which are different from fiber raw materials and are identical, the first roving and the second roving have a certain twist degree, and then the first roving and the second roving are tightly pressed and output from the middle lower roller sleeve to the middle lower roller sleeve, respectively obtaining a first strand and a second strand, in the process, the first roving and the second roving are respectively subjected to the drafting action of the drafting multiple of the back drafting zone in the back drafting zone, so that the fibers in the first roving and the second roving slightly slide mutually, the linear density of the first roving and the second roving is reduced, meanwhile, in the process of sliding the fibers, the fibers rotate along the self axial direction for overcoming the twist degree, and the rotating direction is opposite to the twist degree direction of the first roving and the second roving, so that the twist degree in the first roving and the second roving is reduced or even eliminated, the first strand and the second strand with weak twist or untwist output through a middle roller pair and then enter a collecting channel consisting of a left collecting arc and a right collecting arc of an upper collector of a collecting and splitting device, and at this time, the width of the collecting channel is gradually reduced, the first fiber strand and the second fiber strand are converged under the extrusion action of the collecting channel to obtain a third mixed fiber strand, in the converging process, the fibers in the first fiber strand and the second fiber strand are in a relatively dispersed state due to small or no twist of the first fiber strand and the second fiber strand, so that the two fibers in the first fiber strand and the second fiber strand are subjected to mutual permeation and transfer through mutual extrusion action, the mixing of the two fibers in the first fiber strand and the second fiber strand under the first mechanical action in the third mixed fiber strand is realized, then the fibers in the third mixed fiber strand are gradually dispersed along with the gradual increase of the width of the collecting channel, the fibers are gradually and randomly diffused in the third mixed fiber strand in the dispersing process, so that the second random mixing of the two fibers in the dispersing process is realized, and the diffused third mixed fiber strand enters a lower beam splitter, under the rotation of the beam splitting roller of the lower beam splitter, the fibers in the third mixed fiber strand are randomly distributed into the beam splitting grooves, so that the third fiber strand is divided into a certain number of fiber bundles, the number of the divided fiber strands is equal to the number of the splitting grooves in the beam splitting roller, two kinds of fibers in the third mixed fiber strand are randomly distributed into the fiber bundles in the dividing process, so that the third random mixing of the two kinds of fibers is realized, the divided fiber strands are respectively and tightly pressed and output between the front lower roller sleeve and the front upper rubber roller sleeve after being output by the beam splitting roller, so that sub-fiber belts are respectively obtained, in the process, the fiber strands are respectively subjected to the drafting multiple drafting action of the front drafting zone in the front drafting zone, so that the fibers in the fiber strands generate mutual sliding action, and in the sliding process, when the fiber strands have the twist, the fibers rotate along the self axial direction in order to overcome the twist in the fiber strands, and the rotation direction is opposite to the twist direction of the fiber strips, so that the twist in the fiber strips is further reduced or even eliminated, each sub-fiber belt is firstly subjected to the twisting action of the first twist transmitted from bottom to top after being output by a front jaw between the front lower roller and the front upper sizing roller to obtain a sub-fiber bundle, under the action of the first twist, the fibers in each sub-fiber belt are mutually transferred inside and outside so as to ensure that the sub-fiber belts obtain a certain twist, so as to realize the fourth random uniform mixing of the two fibers in each sub-fiber band in the sub-fiber bundles, and then the co-twisting of each sub-fiber bundle under the action of the second twist to obtain the final blended yarn, under the action of the second twist, the sub fiber bundles are mutually wound so as to ensure that the blended yarn obtains a certain twist, therefore, the blended yarn has the characteristics of the yarn, thereby effectively improving the comprehensive quality of the blended yarn.
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CN109594154B (en) * 2019-01-23 2021-08-03 江南大学 Viscose artificial silk yarn production device and spinning method thereof
CN109594167B (en) * 2019-01-23 2021-08-03 江南大学 Double-filament core-spun fasciated yarn production device and production method thereof
CN109554796A (en) * 2019-02-11 2019-04-02 合肥岸鲁意科技有限公司 A kind of composite core-spun yarn process units and production method
CN109554795A (en) * 2019-02-11 2019-04-02 合肥岸鲁意科技有限公司 One kind is pure to spin conformal covering yarn process units and production method
CN110172762A (en) * 2019-05-29 2019-08-27 合肥经新纺织科技有限公司 One kind gathering beam splitting spinning apparatus and Yarn spinning method

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