CN108891016B - Double-skylight car roof edge covering device with jacking mechanism - Google Patents

Double-skylight car roof edge covering device with jacking mechanism Download PDF

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Publication number
CN108891016B
CN108891016B CN201810658928.7A CN201810658928A CN108891016B CN 108891016 B CN108891016 B CN 108891016B CN 201810658928 A CN201810658928 A CN 201810658928A CN 108891016 B CN108891016 B CN 108891016B
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edge
pressing
flanging
angle
corner
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CN108891016A (en
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王帅
仲华
邓平
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Cenwoy Automation Technology Shanghai Co Ltd
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Cenwoy Automation Technology Shanghai Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/26Lining or sheathing of internal surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • B29L2031/3011Roof linings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides a double-skylight vehicle roof edge covering device with a jacking mechanism, which is used for turning and pressing a corner edge material positioned at the corner of a skylight opening part and an edge material positioned at the edge of the skylight opening part in decorative fabrics adhered on the inner surfaces of two skylight opening parts of a vehicle roof on the outer surface of the corresponding skylight opening part, wherein the skylight opening part is provided with four corners and four edges, one edge of one skylight opening part is adjacent to and parallel to one edge of the other skylight opening part, and the double-skylight vehicle roof edge covering device comprises: the lower die part is provided with a positioning mechanism for positioning the car roof, a flanging mechanism for overturning the corner edge material and the edge material to the outer surface of the skylight opening part and a jacking mechanism for jacking the car roof after edge covering from the positioning mechanism; an upper die part which is positioned above the lower die part and is provided with a pressing mechanism for pressing the corner edge trim and the edge trim on the outer surface of the opening part of the skylight; and a control part for controlling the lower mold part and the upper mold part to operate.

Description

Double-skylight car roof edge covering device with jacking mechanism
Technical Field
The invention belongs to the technical field of automobile decoration, and particularly relates to a double-skylight vehicle roof edge covering device with a jacking mechanism.
Background
In the processing process of the automobile roof, the decorative fabric adhered to the inner surface of the skylight opening of the semi-finished automobile roof needs to be turned over from the inner surface of the skylight opening to the outer surface of the skylight opening and adhered to the outer surface of the skylight opening. The multi-purpose taping device is now done automatically.
In a conventional hemming device, for example, chinese patent CN104162978A discloses a hemming device for hemming a roof having a sunroof opening, wherein a hemming block is moved forward outward to push a rim material of the sunroof opening outward from an inner surface of the sunroof opening to an outer surface of the sunroof opening, so that the rim material is adhered to the sunroof opening pre-coated with an adhesive, and a pressing block is moved forward inward to press the rim material against the outer surface of the sunroof opening.
However, the hemming device in the related art has the following problems:
after the flanging blocks finish advancing, because the adjacent corner flanging blocks and the edge flanging blocks are separated to generate intervals, the tension applied to the corner rim material of the corner positioned at the skylight opening part and the tension applied to the edge rim material of the edge positioned at the skylight opening part are uneven and discontinuous, and the corner rim material and the outer surface of the skylight opening part are bonded irregularly and are easy to wrinkle.
When the rim charge is turned over from the inner surface of the opening part of the vehicle window to the outer surface of the opening part of the vehicle window, because the rim charge is in a free state, a flanging crease formed after the rim charge is flanged is difficult to be completely matched with the shape of the opening part of the vehicle window, and therefore the turned rim charge is not orderly bonded with the outer surface of the opening part of the skylight, is easy to wrinkle, and is not attractive in edge covering outline.
When the roof has two skylight openings, one side of one skylight opening is adjacent to one side of the other skylight opening in parallel, and because the space between the two skylight openings is limited, the existing pressing part is difficult to be arranged in the limited space to finish the pressing action of the edge materials corresponding to the two adjacent sides in parallel.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a double sunroof roof hemming device having a jack-up mechanism.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a double-skylight vehicle roof edge covering device with a jacking mechanism, which is used for turning and pressing a corner edge material positioned at the corner of a skylight opening part and an edge material positioned at the edge of the skylight opening part in decorative fabrics adhered on the inner surfaces of two skylight opening parts of a vehicle roof on the outer surface of the corresponding skylight opening part, wherein the skylight opening part is provided with four corners and four edges, one edge of one skylight opening part is adjacent to and parallel to one edge of the other skylight opening part, and the double-skylight vehicle roof edge covering device is characterized by comprising: the lower die part is provided with a positioning mechanism for positioning the car roof, a flanging mechanism for overturning the corner edge material and the edge material to the outer surface of the skylight opening part and a jacking mechanism for jacking the car roof after edge covering from the positioning mechanism; an upper die part which is positioned above the lower die part and is provided with a pressing mechanism for pressing the corner edge trim and the edge trim on the outer surface of the opening part of the skylight; and the control part is used for controlling the lower die part and the upper die part to act, wherein the flanging mechanism comprises eight corner flanging units corresponding to the corners and eight edge flanging units corresponding to the edges, and the corner flanging units comprise: the corner flanging blocks are matched with the shapes of the corresponding corners; and the angle flanging driving component is used for driving the corresponding angle flanging blocks to move outwards or backwards, when the angle flanging driving component drives the angle flanging blocks to move forwards, the angle flanging blocks push the corresponding angle edge materials outwards to the outer surface of the skylight opening part from the inner surface of the skylight opening part, and the edge flanging unit comprises: the edge flanging block is matched with the shape of the corresponding edge; and limit turn-ups drive assembly, be used for driving the corresponding limit turn-ups piece and carry out the outside action of advancing or the inside action of retreating, when limit turn-ups drive assembly drive limit turn-ups piece advances the action, limit turn-ups piece will correspond limit portion rim charge and extrapolate to the surface of skylight opening from the internal surface of skylight opening, hold-down mechanism includes eight angles that correspond with the angle and compress tightly the unit, compress tightly the unit with being the middle that two limits that adjacent parallel arrangement correspond, six limits that correspond with other limits compress tightly the unit and be used for driving the angle simultaneously and compress tightly the unit, the middle perpendicular drive unit that compresses tightly that unit and limit compress tightly the unit and rise or descend the action, the angle compresses tightly the unit and includes: the corner compressing blocks are matched with the corresponding corners in shape; and the angle compresses tightly drive assembly for the corresponding angle compact heap of drive inwards advances or outwards retreats the action, when the action advances is carried out to angle turn-ups piece, the angle compresses tightly drive assembly drive angle compact heap and advances the action, the angle compact heap compresses tightly the angle that corresponds on positioning mechanism, after the action that advances is accomplished to angle turn-ups piece, the angle compresses tightly drive assembly drive angle compact heap and advances the action, the angle compact heap compresses tightly the angle rim charge that corresponds on the surface of the angle that corresponds, the middle unit that compresses tightly includes: the two middle pressing blocks are arranged in parallel and are respectively matched with the shapes of the corresponding edges; and the middle pressing drive assembly is used for simultaneously driving two middle pressing blocks to move forwards in a back direction or retreat in a reverse direction, when the edge turning pressing blocks move forwards, the middle pressing drive assembly drives the middle pressing blocks to move forwards, the middle pressing blocks press the corresponding edges on the positioning mechanism, after the edge turning pressing blocks complete the forward movement, the middle pressing drive assembly drives the middle pressing blocks to move forwards, the middle pressing blocks press the corresponding edge materials on the outer surfaces of the corresponding edges, and the edge pressing unit comprises: the edge pressing block is matched with the shape of the corresponding edge; and the limit compresses tightly drive assembly for the limit compact heap that the drive corresponds carries out the inside action of advancing or outwards retreats, when the limit is turned over the compact heap and is advanced the action, the limit compresses tightly drive assembly drive limit compact heap and advances the action, the limit compact heap compresses tightly corresponding limit on positioning mechanism, after the limit is turned over the compact heap and is accomplished the action of advancing, the limit compresses tightly drive assembly drive limit compact heap and advances the action, the limit compact heap compresses tightly corresponding limit portion rim charge on the surface on the limit that corresponds, jack-up mechanism includes: the top column is vertically arranged; and a jack driving component connected with the jack post and used for driving the jack post to ascend or descend, when the jack driving component drives the jack post to ascend, the jack post protrudes out of the positioning mechanism so as to jack the car roof from the positioning mechanism, the corner flanging block comprises a corner flanging block main body and two corner flanging block overlap edges respectively arranged at the left side and the right side of the corner flanging block main body, the corner flanging block comprises a side flanging block main body and two side flanging block overlap edges respectively arranged at the left side and the right side of the side flanging block main body and matched with the corner flanging block overlap edges, when the corner flanging driving component and the side flanging driving component respectively drive the corner flanging block and the side flanging block to retreat, the corner flanging block overlap edges are overlapped with the corresponding side flanging block overlap edges, when the corner flanging driving component and the side flanging driving component respectively drive the corner flanging block and the side flanging block to advance, the edge of the overlap edge of the corner flanging block is contacted with the edge of the overlap edge of the corresponding edge flanging block but is not overlapped, the corner pressing block is in an L shape and comprises a corner pressing transverse plate and a corner pressing vertical plate, one end of the corner pressing transverse plate is connected with the corner pressing vertical plate, the other end of the corner pressing transverse plate is matched with the shape of the corresponding corner and is provided with a corner pressing step which protrudes upwards, when the corner rim material is pushed outwards towards the outer surface of the opening part of the skylight, the corner rim material is turned over and is pressed on the upper surface of the corner pressing step to form a corner flanging crease, the middle pressing block is in an L shape and comprises a middle pressing transverse plate and a middle pressing vertical plate, one end of the middle pressing transverse plate is connected with the middle pressing vertical plate, the other end of the corner pressing transverse plate is matched with the shape of the corresponding edge and is provided with a middle pressing step which protrudes upwards, the, the one end that the limit compressed tightly the diaphragm compresses tightly the riser with the limit and is connected, the other end and the shape phase-match on the limit that corresponds just have the convex limit that makes progress and compress tightly the step, when limit rim charge was extrapolated to the direction of skylight opening's surface, the limit rim charge that corresponds with the limit that is adjacent parallel arrangement is turned over and is compressed tightly the upper surface that compresses tightly the step in the centre, meanwhile, thereby the limit rim charge that corresponds with remaining limit is turned over and is compressed tightly the upper surface that compresses tightly the step on the limit and form limit turn-ups crease respectively, the centre compresses tightly drive assembly and includes: the two cross beams are respectively arranged corresponding to the two middle pressing blocks and fixedly connected with the two middle pressing blocks; the two mounting seats are respectively and correspondingly arranged at the two ends of the cross beam; the two sliding rails are respectively and correspondingly arranged on the two mounting seats and are horizontally arranged; each two sliding blocks are correspondingly arranged on one sliding rail and are respectively and fixedly connected with the end parts of the two cross beams; and the four middle pressing driving components are respectively arranged corresponding to the four sliding blocks one by one and used for driving the corresponding sliding blocks to move on the corresponding sliding rails.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: wherein, the flanging mechanism also comprises two flanging vertical driving units corresponding to the skylight opening part, the flanging vertical driving unit is used for simultaneously driving the corner flanging block and the edge flanging block corresponding to the skylight opening part to ascend or descend, the edge of the skylight opening part is provided with an edge bulge, the bottom of the corner flanging block is provided with a corner groove matched with the shape of the part of the edge bulge positioned at the corner, the bottom of the edge flanging block is provided with an edge groove matched with the shape of the part of the edge bulge positioned at the edge, when the flanging vertical driving unit drives the corresponding corner flanging blocks and the edge flanging blocks to descend simultaneously, the corner groove presses down the corresponding corner rim charge to cover the corner rim charge on the outer surface of the part of the edge convex part positioned at the corner, at the same time, the edge groove presses down the corresponding edge trim, so that the edge trim covers the outer surface of the edge protrusion part at the edge.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: the angle flanging driving component comprises an angle flanging driving component and an angle flanging moving part, the angle flanging moving part is connected with the angle flanging driving component, the angle flanging driving component is driven by the angle flanging driving component to move forward or backward so as to drive the angle flanging block to move forward or backward outwards, the edge flanging driving component comprises an edge flanging driving component and an edge flanging moving part, the edge flanging moving part is connected with the edge flanging driving component, the angle flanging driving component is driven by the edge flanging driving component to move forward or backward so as to drive the edge flanging block to move forward or backward outwards, and the flanging vertical driving unit comprises a flanging vertical driving component and a flanging vertical guiding part.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: wherein, the width of the upper surface of the corner pressing step is 1-5mm, the width of the upper surface of the middle pressing step is 1-5mm, and the width of the upper surface of the side pressing step is 1-5 mm.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: the corner pressing driving assembly comprises a corner pressing driving component, and the edge pressing driving assembly comprises an edge pressing driving component.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: the positioning mechanism comprises a positioning frame for fixing and a positioning mould tire fixedly arranged on the positioning frame, and the positioning mould tire is matched with the shape of the car roof.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: the compaction mechanism also comprises a pre-compaction mould matched with the shape of the car roof, the pre-compaction mould is positioned right above the positioning mould and connected with the compaction vertical driving unit, the pre-compaction mould is driven by the compaction vertical driving unit to ascend or descend, and when the compaction vertical driving unit drives the pre-compaction mould to descend, the pre-compaction mould compresses the car roof on the positioning mould.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: the upper die part also comprises a glue melting mechanism used for melting the adhesive on the outer surface of the opening part of the skylight.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: the two heating mould tires are respectively arranged corresponding to the two skylight opening parts and matched with the shapes of the corresponding skylight opening parts, the two melting glue driving units are respectively arranged corresponding to the two heating mould tires and used for driving the corresponding heating mould tires to ascend or descend, and when the melting glue driving units drive the heating mould tires to descend, the heating mould tires melt the adhesive on the outer surfaces of the corresponding skylight opening parts.
The double-skylight vehicle roof edge covering device with the jacking mechanism provided by the invention can also have the following characteristics: wherein, the melt adhesive drive unit is connected with the pressing vertical drive unit.
Action and Effect of the invention
According to the double-skylight vehicle ceiling edge covering device with the jacking mechanism, the edge covering mechanism comprises a positioning mechanism, an edge turning mechanism, a pressing mechanism, the jacking mechanism and a control part, the edge turning mechanism comprises an angle edge turning mechanism with an angle edge turning block and an edge turning mechanism with an edge turning block, the angle edge turning block comprises an angle edge turning block main body and two edge turning block overlap edges which are respectively arranged at the left side and the right side of the angle edge turning block main body, the edge turning block comprises an edge turning block main body and two edge turning block overlap edges which are respectively arranged at the left side and the right side of the edge turning block main body and are matched with the angle edge turning block overlap edges, when the angle edge turning block and the edge turning block are respectively driven to retreat, the angle edge turning block overlap edges and the corresponding edge turning block overlap edges, when the angle edge turning block and the edge turning block are respectively driven to advance, the edge of the angle edge turning block overlap edges and the corresponding edge turning block overlap edges but do not overlap, so that an annular closed structure is formed, the angle part rim charge and the edge part rim charge are uniformly and continuously subjected to tension, seamless flanging between the angle part rim charge and the edge part rim charge is realized, and the problem that the angle part rim charge is easy to wrinkle due to nonuniform and discontinuous tension is solved.
Furthermore, because the pressing mechanism is provided with a middle pressing unit which comprises two middle pressing blocks and a middle pressing driving component, the two middle pressing blocks are respectively arranged corresponding to the two adjacent parallel edges, the middle pressing driving component comprises two cross beams, two mounting seats correspondingly arranged at the two ends of the cross beams, two slide rails, four slide blocks and four middle pressing driving components, the two cross beams are respectively arranged corresponding to the two middle pressing blocks and fixedly connected with the two middle pressing blocks, the two middle pressing blocks in the embodiment can simultaneously carry out back-to-back movement or back-to-back movement under the driving of the middle pressing driving components, and further simultaneously carry out pressing movement on the edge materials respectively corresponding to the two adjacent parallel edges, thereby solving the problem that the arrangement of the pressing components in the prior art is limited by the limited space between the two skylight opening parts, simple structure and convenient operation.
Furthermore, because the hold-down mechanism includes the angle pressing unit that has the angle compact heap, the limit pressing unit that has the limit compact heap, pre-compaction mould child and the control unit, the angle compact heap, middle compact heap and limit compact heap all are "L" font, have diaphragm and riser, the one end of diaphragm is connected with the riser, the other end has the upwards convex and skylight opening shape assorted and compresses tightly the step, when the rim charge was pushed out to the direction of the surface of skylight opening, the rim charge is turned over and is compressed tightly on the upper surface that compresses tightly the step and form the turn-ups crease with the shape assorted of skylight opening, make the rim charge can bend along the turn-ups crease when the surface of covering at skylight opening, not only guaranteed the accuracy of bending position, also make the profile of borduring more pleasing to the eye.
In addition, because the jack-up mechanism has a jack-up post and jack-up driving member, jack-up driving member drive jack-up post rises, can be with the roof of borduring after from positioning mechanism jack-up, the manual work of being convenient for takes the roof to the outside.
Drawings
FIG. 1 is a schematic structural view of a double sunroof vehicle roof according to an embodiment of the present invention;
FIG. 2 is a partial structural cross-sectional view of a double sunroof headliner in an embodiment of the present invention;
FIG. 3 is a schematic structural view of a double sunroof headliner apparatus in an embodiment of the present invention;
FIG. 4 is a block diagram of the structure of the lower mold section in the embodiment of the invention;
FIG. 5 is one of the schematic structural views of the lower mold part in the embodiment of the present invention;
FIG. 6 is a second schematic structural view of the lower mold part according to the embodiment of the present invention;
FIG. 7 is a schematic structural view of a turn-up mechanism in an embodiment of the present invention;
FIG. 8 is a schematic structural view of a corner flanging unit in an embodiment of the present invention;
FIG. 9 is a schematic structural view of a side turn-up unit in an embodiment of the present invention;
FIG. 10 is a schematic view showing the fitting state of the corner flanging block and the edge flanging block in the embodiment of the present invention;
FIG. 11 is a block diagram showing the structure of an upper mold portion in the embodiment of the invention;
FIG. 12 is one of the schematic structural views of the upper mold portion in the embodiment of the present invention;
FIG. 13 is a second schematic structural view of the upper mold portion in accordance with the exemplary embodiment of the present invention;
FIG. 14 is a schematic structural view of an angular pressing mechanism in an embodiment of the present invention;
FIG. 15 is a schematic cross-sectional view of an angular compression block in an embodiment of the present invention;
FIG. 16 is a schematic view of the construction of an intermediate pressing mechanism in an embodiment of the present invention; and
fig. 17 is a schematic structural view of an edge pressing mechanism in an embodiment of the present invention.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.
FIG. 1 is a schematic structural view of a double sunroof vehicle roof according to an embodiment of the present invention; fig. 2 is a partial structural sectional view of a double sunroof headliner semi-finished product in an embodiment of the present invention.
As shown in fig. 1 and 2, the roof panel blank 100 has two roof openings 101 aligned in the longitudinal direction thereof, and the roof openings 101 are used for mounting a roof of an automobile. The edge of the sunroof opening 101 has an edge protrusion 102 matching the shape of the sunroof frame.
Each louver opening 101 includes four corners 103 and four sides 104, wherein one side 104 of one louver opening 101 is disposed adjacent to and parallel to one side 104 of another louver opening 101.
The roof half-finished product 100 includes a roof frame 105 and a decorative cover 106 attached to an inner surface of the roof frame 104. The portion of the decorative cover 106 extending to the inside of the sunroof opening 101 is a rim trim 107, and the rim trim 107 includes a corner rim trim (not shown) and a side rim trim (not shown), the corner cover being located inside the corner 103, and the side cover being located inside the side 104. Fig. 2 is a diagram illustrating an example of a side trim. In the present embodiment, the outer surface of the sunroof opening 101 has an adhesive (not shown) for adhering the rim charge 107 to the outer surface of the sunroof opening 101.
Fig. 3 is a schematic structural view of a double sunroof headliner apparatus in an embodiment of the present invention.
As shown in fig. 3, the double sunroof roof hemming device 10 of the present embodiment is used to turn over and press a corner trim and an edge trim against the outer surface of the corresponding sunroof opening 10. The double sunroof roof hemming device 10 includes a frame 11, a lower mold portion 12, an upper mold portion 13, and a control portion 14.
As shown in fig. 3, the frame 11 is a rectangular parallelepiped frame made of a metal section for fixedly mounting the lower die portion 12, the upper die portion 13, and the control portion 14.
FIG. 4 is a block diagram of the structure of the lower mold section in the embodiment of the invention; FIG. 5 is one of the schematic structural views of the lower mold part in the embodiment of the present invention; fig. 6 is a second schematic structural view of the lower mold portion in the embodiment of the invention.
As shown in fig. 3 to 6, the lower mold part 12 is installed at the bottom inside the frame 11, and includes a positioning mechanism 15, a flanging mechanism 16, and a jacking mechanism 17.
As shown in fig. 4 to 6, the positioning mechanism 15 is used for fixing a roof, and includes a positioning frame 151 and a positioning mold 152.
The positioning frame 151 is fixedly mounted on the frame 11, and includes a positioning bottom plate 151a fixedly disposed on the frame 11, a positioning top plate 151b located above the positioning bottom plate 151a, and a plurality of positioning posts 151c for connecting the positioning bottom plate 151a and the positioning top plate 151 b.
The positioning mold 152 is fixedly disposed on the positioning top plate 151b, has a shape matching with the shape of the roof 100, and is used for fixing the roof 100 in the machining process, preventing the skylight opening 101 from shaking in the machining process, and facilitating the smooth machining process.
Fig. 7 is a schematic structural view of a turn-up mechanism in an embodiment of the present invention.
As shown in fig. 4 to 7, the hemming mechanism 16 is used to flip the corner trim and the edge trim onto the outer surface of the sunroof opening 101, and includes eight corner hemming units 161, eight edge hemming units 162, two hemming lift plates 163, and two hemming vertical drive units 164.
Fig. 8 is a schematic structural view of a corner burring unit in an embodiment of the present invention.
As shown in fig. 3 to 6 and 8, eight corner burring units 161 are provided in one-to-one correspondence with eight corners 103, respectively. The corner flanging unit 161 includes a corner flanging block 161a and a corner flanging driving assembly 161 b.
The corner flanging blocks 161a match the shape of the corresponding corners 103, and the bottom has corner recesses 161c matching the shape of the portions of the edge protrusions 102 at the corners 103. The corner flanging block 161a includes a corner flanging block main body 161d and two corner flanging block ledges 161e respectively disposed at left and right sides of the corner flanging block main body 161 d. In this embodiment, the corner flanging block scrap 161e is integrally formed with the corner flanging block main body 161 d.
The corner flanging driving assembly 161b is used for driving the corner flanging blocks 161a to move forwards or backwards, and when the corner flanging driving assembly 161b drives the corner flanging blocks 161a to move forwards, the corner flanging blocks 161a push the corresponding corner trimmings outwards from the inner surface of the skylight opening 101 to the outer surface of the skylight opening 101.
The corner cuff drive assembly 161b includes a corner cuff drive member 161f and a corner cuff moving part 161 g.
The corner turnup drive member 161f is a pneumatic cylinder. Of course, the corner turnup driving member 161f may be an electric cylinder or a hydraulic cylinder, as necessary.
The corner flanging moving part 161g is of a slide rail slider structure, and the corner flanging block 161a is mounted on the corner flanging moving part 161 g. The corner flanging moving part 161g is connected with the corner flanging driving member 161f, and is driven by the corner flanging driving member 161f to move forward or backward, so as to drive the corner flanging block 161a to move forward or backward.
FIG. 9 is a schematic structural diagram of a flanging unit in an embodiment of the invention
As shown in fig. 3 to 7 and 9, eight edge turning units 162 are provided in one-to-one correspondence with the eight edges 104, respectively. The turn-up unit 162 includes a turn-up block 162a and a turn-up drive assembly 162 b.
The edge bead piece 162a matches the shape of the corresponding edge 104 and the bottom has an edge recess 162c that matches the shape of the portion of the edge bead 102 on the edge 104. The side burring piece 162a includes a side burring piece main body 162d and two side burring piece beads 162e that are respectively disposed on the left and right sides of the side burring piece main body 162d and that are matched with the corner burring bead 161 e. In this embodiment, the burring piece abutment 162e is integrally formed with the burring piece main body 162 d.
The burring drive unit 162b is configured to drive the burring block 162a to move forward or backward, and when the burring drive unit 162b drives the burring block 162a to move forward, the burring block 162a pushes the corresponding edge of the window opening 101 outward to the inner surface of the window opening 101.
The cuff drive assembly 162b includes a cuff drive member 161f and a cuff moving part 161 g.
The cuff driving member 162f is a pneumatic cylinder. Of course, the flanging driving member 162f may be an electric cylinder or a hydraulic cylinder, as required.
The side-burring moving part 162g is a slide rail slider structure, and the side-burring pressing block 162a is mounted on the side-burring moving part 162 g. The side-burring moving part 162g is connected to the side-burring driving member 162f, and moves forward or backward by the driving of the side-burring driving member 162f, thereby driving the side-burring block 162a to move forward or backward.
Fig. 10 is a schematic view of the fitting state of the corner flanging block and the edge flanging block in the embodiment of the invention.
As shown in fig. 10, the corner flanging block 161a and the edge flanging block 162a respectively move forward and backward under the driving of the corner flanging driving component 161b and the edge flanging driving component 162b, so as to realize the decomposition or combination between the two. When the corner flanging block 161a and the side flanging block 162a are in a combined state (see fig. a), the corner flanging block 161a and the side flanging block 162a are respectively located at respective combined positions, and the corner flanging block overlap 161e overlaps with the corresponding side flanging block overlap 162 e. When the corner flanging block 161a and the side flanging block 162a are in the disassembled state (see fig. B), the corner flanging block 161a and the side flanging block 162a are respectively located at the respective disassembled positions, and the edge of the corner flanging block overlap 161e is in contact with and does not overlap with the edge of the corresponding side flanging block overlap 162 e.
As shown in fig. 4 to 7, two flanging lifting plates 163 are respectively disposed corresponding to the two skylight openings 101 and inside the positioning frame 151, for fixedly mounting the corner flanging units 161 and the flanging units 162 corresponding to the skylight openings 101.
As shown in fig. 4 to 7, two vertical flanging driving units 164 are respectively disposed corresponding to the two flanging lifting plates 163, and are configured to drive the corresponding flanging lifting plates 163 to perform ascending or descending actions, so as to drive the corner flanging blocks 161a and the edge flanging blocks 162a corresponding to the flanging lifting plates 163 to perform ascending or descending actions. When the corner burring blocks 161a and the side burring blocks 162a are driven to perform a lowering operation, the corner grooves 161c press down the corresponding corner trims to cover the corner trims on the outer surfaces of the corresponding corners, and the side grooves 162c press down the corresponding corner trims to cover the side trims on the outer surfaces of the corresponding sides.
The burring vertical driving unit 164 includes a burring vertical driving member 164a and a burring vertical guide part 164 b.
The vertical flanging driving member 164a is a pneumatic cylinder vertically disposed on the positioning base 151a, and a piston rod thereof is fixedly connected to the flanging-elevating plate 163. Of course, the flanging vertical driving member 164a may be an electric cylinder or a hydraulic cylinder, as required.
The flanging vertical guide part 164b is of a guide post and guide bush structure.
As shown in fig. 4 to 6, the jack mechanism 17 is used to jack the roof 100 from the positioning mold 152 for easy access after the hemming operation is completed, and includes a jack post 171 and a jack rod driving member 172.
The top pillar 171 is vertically disposed, and sequentially penetrates through the positioning top plate 151b and the positioning mold 152 from bottom to top.
The jack-up driving member 172 is a pneumatic cylinder, is fixedly installed on the positioning top plate 151b, is connected to the jack-up post 171, and drives the jack-up post 171 to move up or down. When the jack-up driving member 172 drives the jack-up column 171 to perform the raising operation, the jack-up column 17 projects upward from the positioning tire 152 of the positioning mechanism 15 to jack up the roof 100 from the positioning tire 152. Of course, the ram driving member 172 may be an electric cylinder or a hydraulic cylinder, as needed.
FIG. 11 is a block diagram showing the structure of an upper mold portion in the embodiment of the invention; FIG. 12 is one of the schematic structural views of the upper mold portion in the embodiment of the present invention; fig. 13 is a second schematic structural view of the upper mold portion in the embodiment of the present invention.
As shown in fig. 11 to 13, the upper mold part 13 is mounted on the top inside the frame 11 and located right above the lower mold part 12, and includes a pressing mechanism 18 and a melt-adhesive mechanism 19.
As shown in fig. 11 to 13, a pressing mechanism 18 is located right above the positioning mold 152 for pressing the sunroof opening 101 against the positioning mold 152 when the trim 17 is pushed outward to the outer surface of the sunroof opening 101, and pressing the hemmed trim 107 against the outer surface of the sunroof opening 101. The pressing mechanism 18 comprises a pressing lifting frame 181, a pre-pressing mould tire 182, eight corner pressing units 183, a middle pressing unit 184, six side pressing units 185 and a pressing vertical driving unit 186.
As shown in fig. 11 to 13, the pressing crane 181 is used for fixedly mounting the pre-pressing mold 182, the middle pressing unit 183, the corner pressing unit 184 and the side pressing unit 185, and includes a pressing bottom plate 181a, a pressing top plate 181b located above the pressing bottom plate 181a, and a plurality of pressing columns 181c for connecting the pressing bottom plate 181a and the pressing top plate 181 b.
As shown in fig. 11 and 12, a pre-pressing mold 182 is fixedly disposed at the bottom of the pressing bottom plate 181a, and has a shape matching the shape of the roof 100, for pressing the roof 100 against the positioning mold 15 to prevent the roof 100 from moving horizontally during processing, thereby affecting the hemming effect.
FIG. 14 is a schematic structural view of a corner pressing unit in an embodiment of the present invention; fig. 15 is a schematic cross-sectional view of an angular compression block in an embodiment of the present invention.
As shown in fig. 11 and 13 to 15, eight corner pressing units 183 are provided in one-to-one correspondence with eight corners 103, respectively. The angular pressing unit 183 includes an angular pressing block 183a and an angular pressing drive assembly 183 b.
As shown in fig. 14 and 15, the corner pressing block 183a has an L-shaped cross section, and includes a corner pressing horizontal plate 183c and a corner pressing vertical plate 183 d. One end of the corner pressing transverse plate 183c is integrally connected with the corner pressing vertical plate 183d, and the other end is matched with the corresponding corner 103 in shape and provided with a corner pressing step 185e protruding upwards. In the present embodiment, the corner pressing step 185e is integrally formed with the corner pressing cross plate 183c, and the width W of the corner pressing step 185e is 1 to 5mm, preferably 1 to 3 mm.
The angle pressing driving assembly 183b is used for driving the angle pressing block 183a to move inwards or outwards in a retreating mode, before the angle flanging block 161a moves forwards, the angle pressing driving assembly 183b drives the angle pressing block 183a to move forwards, and the angle pressing block 183a presses the corresponding angle 103 on the positioning mould 152; after the corner flanging block 161a finishes the forward movement, the corner pressing driving assembly 183b drives the corner pressing block 183a to perform the forward movement, and the corner pressing block 183a presses the corresponding corner rim material on the outer surface of the skylight opening 101. In addition, when the corner trim block 161a advances to push the corner trim outward, the corner trim is folded and pressed against the upper surface of the corner pressing step 183e to form a corner trim fold, thereby ensuring the accuracy of the trim position and the aesthetic appearance of the trim profile of the corner trim.
The corner pressing drive assembly 183b includes a corner pressing drive member 183f, and the corner pressing drive member 183f is a pneumatic cylinder fixedly disposed on the pressing base plate 181a, and a piston rod thereof is connected to the corner pressing block 183 a. Of course, the angle pressing drive member 183f may be an electric cylinder or a hydraulic cylinder, as necessary.
Fig. 16 is a schematic structural view of an intermediate pressing mechanism in an embodiment of the present invention.
As shown in fig. 11, 13 and 16, the middle pressing unit 184 is disposed corresponding to two adjacent parallel sides 104, and includes two middle pressing blocks 183a and a middle pressing driving assembly 184 b.
The two middle pressing blocks 184a are arranged in parallel and respectively match with the shapes of the two corresponding edges 104. Similar to the corner compression blocks 183a, the middle compression block 184a is also L-shaped in cross section, and includes a middle compression cross plate (not shown) and a middle compression riser (not shown). One end of the middle pressing vertical plate is connected with the middle pressing vertical plate in an integrated manner, and the other end of the middle pressing vertical plate is matched with the corresponding edge 104 in shape and is provided with a middle pressing step (not shown in the figure) protruding upwards. In the embodiment, the middle pressing step and the middle pressing transverse plate are integrally formed, and the width of the middle pressing step is 1-5mm, preferably 1-3 mm.
The middle pressing driving component 184b is used for simultaneously driving the two middle pressing blocks 184a to move back to back or back to back, before the edge flanging block 162a moves forward, the middle pressing driving component 184b drives the middle pressing block 184a to move forward, and the middle pressing block 184a presses the corresponding edge 104 on the positioning mold tire 152; after the edge flanging block 162a completes the forward movement, the middle pressing driving component 184b drives the middle pressing block 184a to perform the forward movement, and the middle pressing block 184a presses the corresponding edge material on the outer surface of the skylight opening 101. In addition, when the edge flanging block 162a moves forward to push the edge trimmings outwards, the edge trimmings corresponding to the two adjacent parallel edges 104 are folded and pressed against the upper surface of the middle pressing step to form edge flanging creases, so that the flanging position accuracy and edge flanging contour attractiveness of the edge trimmings corresponding to the two adjacent parallel edges 104 are ensured.
The intermediate pressing drive assembly 184b includes two cross beams 184c, two mounting seats 184d, two slide rails 184e, four slide blocks 184f, and four intermediate pressing drive members 184 g.
The two cross beams 184c are respectively disposed corresponding to the two middle pressing blocks 184a and fixedly connected thereto.
The two mounting seats 184d are respectively and correspondingly disposed at two ends of the cross beam 184c, and are mounted on the pressing top plate 181b of the pressing lifting frame 181.
The two slide rails 184e are respectively disposed on the side portions of the two mounting seats 184d, and are disposed horizontally.
Every two sliding blocks 184f are correspondingly arranged on one sliding rail 184e and are respectively fixedly connected with the end parts of the two middle cross beams 184 c.
The four middle pressing driving members 184g are respectively disposed corresponding to the four sliding blocks 184f one by one, and are configured to drive the corresponding sliding blocks 184f to move on the corresponding sliding rails 184e, so as to drive the cross beam 184c and the middle pressing block 184a to move forward or backward. The intermediate pressing driving member 184g is a pneumatic cylinder fixedly mounted on the mounting seat 184d, and a piston rod thereof is connected to the corresponding slider 184 f. Of course, the intermediate pressing drive member 184g may be an electric cylinder or a hydraulic cylinder, as required.
Fig. 17 is a schematic structural view of an edge pressing mechanism in an embodiment of the present invention.
As shown in fig. 11, 13, and 17, the six side pressing units 185 are provided in one-to-one correspondence with the remaining six sides 104, respectively. Each side includes a side impact block 185a and a side impact drive assembly 185 b.
The edge compression blocks 185a match the shape of the corresponding edge 104. Similar to the corner compression blocks 183a, the side compression blocks 184a are also L-shaped in cross section, including side compression transverse plates (not shown) and side compression vertical plates (not shown). One end of each side pressing vertical plate is connected with the side pressing vertical plate in an integrated forming mode, and the other end of each side pressing vertical plate is matched with the corresponding side 104 in shape and is provided with a side pressing step (not shown in the figure) protruding upwards. In the embodiment, the side pressing step and the side pressing transverse plate are integrally formed, and the width of the side pressing step is 1-5mm, preferably 1-3 mm.
The side pressing driving assembly 185b is used for driving the corresponding side pressing block 185a to move inwards or outwards, before the side flanging block 162a moves forwards, the side pressing driving assembly 185b drives the corresponding side pressing block 185a to move forwards, and the side pressing block 185a presses the corresponding side 104 on the positioning mould 152; after the edge flanging block 162a finishes the forward movement, the edge pressing driving component 185b drives the corresponding edge pressing block 185a to perform the forward movement, and the edge pressing block 185a presses the corresponding edge material on the outer surface of the skylight opening 101. In addition, when the hem shoe 162a moves forward to push out the hem materials, the hem materials corresponding to the remaining sides 104 are folded and pressed against the upper surfaces of the hem pressing steps to form hem creases, thereby ensuring the accuracy of the position of the hem materials corresponding to the remaining sides 104 and the beauty of the hem profile.
The side pressing drive assembly 185b includes a side pressing drive member 185c and a side pressing guide 185 d.
The side pressing driving member 185c is a pneumatic cylinder fixedly installed on the pressing base plate 181a of the pressing crane 181, and a piston rod thereof is connected to the side pressing block 185 a. Of course, the side pressing drive member 185c may be an electric cylinder or a hydraulic cylinder, as required.
The edge pressing guide 185d has a guide post and guide bush structure.
As shown in fig. 11 and 12, the pressing vertical driving unit 186 is fixedly disposed at the top of the frame 11, and includes two pressing vertical driving members 186a and four pressing vertical guiding parts 186 b.
The pressing vertical driving member 186a is used for driving the pressing lifting frame 181 to move up or down, and further simultaneously driving the pre-pressing mold 182, the middle pressing unit 183, the side pressing unit 184 and the corner pressing unit 185 to move up or down. The pressing vertical driving member 186a is a pneumatic cylinder, and is fixedly disposed on the frame 11, and a piston rod thereof is fixedly connected to the pressing top plate 181b of the pressing lifting frame 181. Of course, the pressing vertical driving member 186a can be an electric cylinder or a hydraulic cylinder as required.
The four pressing vertical guide components 186b are arranged in pairwise symmetry, and the pressing vertical guide components 186b are of a guide pillar and guide sleeve structure.
As shown in fig. 10 and 12, the glue melting mechanism 19 for melting the adhesive on the outer surface of the sunroof opening 101 includes two heating molds 191 and two glue driving units 192.
The two heating molds 191 are provided corresponding to the two louver openings 101, respectively, and have shapes matching the shapes of the corresponding louver openings 101.
The two glue melting driving units 192 are respectively provided corresponding to the two heating molds 191, and are used for driving the corresponding heating molds 191 to ascend or descend, and when the glue melting driving units 192 drive the heating molds 191 to descend, the heating molds 191 melt the adhesive on the outer surface of the corresponding skylight opening 101. The melt driving unit 192 includes eight melt driving members 192a and four melt guide parts (not shown)
Every four glue melting driving members 192a are arranged corresponding to one heating mould 191 and are symmetrically arranged. The melt adhesive driving member 192a is a pneumatic cylinder fixedly disposed on the pressing top plate 181b of the pressing elevation frame 181, and a piston rod thereof is connected to the heating mold 191. Of course, the vertical glue driving member 192a may be an electric cylinder or a hydraulic cylinder, as needed.
Every two molten rubber guiding components are arranged corresponding to one heating mould 191, and molten rubber guiding is not added into a guide post and guide sleeve structure.
As shown in fig. 2, the control unit 14 is fixedly disposed on a side portion outside the frame 11, and has a control unit (not shown) for controlling the operation of the lower mold portion 12 and the upper mold portion 13. In the present embodiment, the control unit 14 controls the lower mold part 12 and the upper mold part 13 to operate.
The hemming method of the double-skylight vehicle roof hemming device 10 adopted in the embodiment comprises the following steps:
in step S1, the roof half-finished product 100 is manually placed on the positioning mold 152 of the positioning mechanism 15 and positioned. At this time, the corner burring piece 161a and the edge burring piece 162a are located at the respective merging positions.
In step S2, the pressing vertical driving unit 186 drives the pressing crane 181 to move down from the initial position of the upper mold to the working position of the upper mold, and the pre-pressing mold 182 presses the roof 100 against the positioning mold 152. At this time, the corner flanging block 161a and the side flanging block 162a are located at their respective merging positions, and the corner pressing block 183a, the middle pressing block 184a, and the side pressing block 185a are located at their respective pressing initial positions.
In step S3, the corner pressing driving assembly 183b drives the corner pressing block 183a to move inward from the pressing initial position to the pressing working position, so as to press the corner 103 of the headliner 100 against the positioning mold 152, and at the same time, the middle pressing driving assembly 184b drives the two middle pressing blocks 184a to move backward from the pressing initial position to the pressing working position, so as to press the two adjacent and parallel edges 104 against the positioning mold 152, respectively, and the side pressing driving assembly 185b drives the side pressing block 185a to move inward from the pressing initial position to the pressing working position, so as to press the remaining edges 104 against the positioning mold 152.
In step S4, the glue melting driving unit 192 drives the heating mold 191 to move down from the glue melting initial position to the glue melting working position, the heating mold 191 is engaged with the louver opening 101, the heating mold 191 starts the heating process, and the adhesive on the outer surface of the corresponding louver opening 101 is heated.
In step S5, the heating mold 191 stops the heating process, and the melt driving unit 192 drives the heating mold 191 to move from the melt working position to the melt initial position.
In step S6, the corner hemming drive unit 161b drives the corner hemming block 161a to move outward to the disassembled position, the corner hemming block 161a pushes the corner trim outward from the inner surface of the sunroof opening 101 to the outer surface of the sunroof opening 101, and at the same time, the side hemming drive unit 162b drives the side hemming block 162a to move outward to the disassembled position, and the side hemming block 162a pushes the side trim outward from the inner surface of the sunroof opening 101 to the outer surface of the sunroof opening 101.
In step S7, the corner pressing drive unit 183b drives the corner pressing blocks 183a to retreat outward from the pressing position to the initial pressing position, and at the same time, the middle pressing drive unit 184b simultaneously drives the two middle pressing blocks 184a to retreat from the pressing position to the initial pressing position, and the middle pressing drive unit 185b drives the side pressing blocks 185a to retreat outward from the pressing position to the initial pressing position.
In step S8, the burring vertical drive unit 164 drives the burring elevation plate 163 to move down from the lower mold portion initial position to the lower mold portion working position, and the corner burring block 161a and the side burring block 162a simultaneously move down from the respective disassembled positions to the respective burring positions, thereby covering the corner burrs and the side burrs on the outer surface of the edge protrusion 102 of the sunroof opening 101, respectively.
In step S9, the burring vertical driving unit 164 drives the burring elevation plate 163 to move from the lower mold part working position to the lower mold part initial position.
In step S10, the side burring drive unit 162b drives the side burring block 162a to retreat inward to the merging position, and at the same time, the corner burring drive unit 161b drives the corner burring block 161a to retreat inward to the merging position.
In step S11, the corner pressing driving assembly 183b drives the corner pressing block 183a to move inward from the pressing initial position to the pressing working position, so as to press the corner edge material onto the corner 103, and at the same time, the middle pressing driving assembly 184b drives the two middle pressing blocks 184a to move backward from the pressing initial position to the pressing working position, so as to press the two corresponding edge materials onto the two adjacent and parallel edges 104, respectively, and the edge pressing driving assembly 185b drives the edge pressing block 185a to move inward from the pressing initial position to the pressing working position, so as to press the remaining edge materials onto the remaining edges 104.
In step S12, the corner pressing drive unit 183b drives the corner pressing blocks 183a to retreat outward from the pressing position to the initial pressing position, and at the same time, the middle pressing drive unit 184b simultaneously drives the two middle pressing blocks 184a to retreat from the pressing position to the initial pressing position, and the middle pressing drive unit 185b drives the side pressing blocks 185a to retreat outward from the pressing position to the initial pressing position.
In step S13, the pressing vertical driving unit 186 drives the pressing lifting frame 181 to move from the working position of the upper mold to the initial position of the upper mold, the lifting driving member 172 drives the top pillar 171 to move upwards to separate the car roof 100 from the positioning mold 152, and the car roof 100 is manually removed from the positioning mold 152, thereby completing a round of hemming operation.
Examples effects and effects
According to the double-skylight vehicle ceiling edge covering device with the jacking mechanism, the positioning mechanism, the edge covering mechanism, the pressing mechanism, the jacking mechanism and the control part are arranged, the edge covering mechanism comprises an angle edge covering mechanism with an angle edge covering block and an edge covering mechanism with an edge covering block, the angle edge covering block comprises an angle edge covering block main body and two angle edge covering block edges which are respectively arranged at the left side and the right side of the angle edge covering block main body, the edge covering block comprises an edge covering block main body and two edge covering block edges which are respectively arranged at the left side and the right side of the edge covering block main body and are matched with the angle edge covering block edges, when the angle edge covering block and the edge covering block are respectively driven to retreat, the angle edge covering block edges are overlapped with the corresponding edge covering block edges, and when the angle edge covering block and the edge covering block are respectively driven to advance, the edge of the angle edge covering block edges is contacted with the edge covering block edges of the corresponding edge covering blocks but is not overlapped, so that an annular closed structure is formed And the corner edge material and the edge material are uniformly and continuously subjected to tension, seamless flanging between the corner edge material and the edge material is realized, and the problem that the corner edge material is easy to wrinkle due to nonuniform and discontinuous tension is solved.
Furthermore, because the pressing mechanism is provided with a middle pressing unit which comprises two middle pressing blocks and a middle pressing driving component, the two middle pressing blocks are respectively arranged corresponding to the two adjacent parallel edges, the middle pressing driving component comprises two cross beams, two mounting seats correspondingly arranged at the two ends of the cross beams, two slide rails, four slide blocks and four middle pressing driving components, the two cross beams are respectively arranged corresponding to the two middle pressing blocks and fixedly connected with the two middle pressing blocks, the two middle pressing blocks in the embodiment can simultaneously carry out back-to-back movement or back-to-back movement under the driving of the middle pressing driving components, and further simultaneously carry out pressing movement on the edge materials respectively corresponding to the two adjacent parallel edges, thereby solving the problem that the arrangement of the pressing components in the prior art is limited by the limited space between the two skylight opening parts, simple structure and convenient operation.
Furthermore, because the hold-down mechanism includes the angle pressing unit that has the angle compact heap, the limit pressing unit that has the limit compact heap, pre-compaction mould child and the control unit, the angle compact heap, middle compact heap and limit compact heap all are "L" font, have diaphragm and riser, the one end of diaphragm is connected with the riser, the other end has the upwards convex and skylight opening shape assorted and compresses tightly the step, when the rim charge was pushed out to the direction of the surface of skylight opening, the rim charge is turned over and is compressed tightly on the upper surface that compresses tightly the step and form the turn-ups crease with the shape assorted of skylight opening, make the rim charge can bend along the turn-ups crease when the surface of covering at skylight opening, not only guaranteed the accuracy of bending position, also make the profile of borduring more pleasing to the eye.
In addition, because the jack-up mechanism has a jack-up post and jack-up driving member, jack-up driving member drive jack-up post rises, can be with the roof of borduring after from positioning mechanism jack-up, the manual work of being convenient for takes the roof to the outside.
In addition, because the flanging mechanism also comprises a flanging vertical driving unit which drives the corner flanging block and the side flanging block to ascend or descend simultaneously, the corner flanging block is provided with a corner groove, and the side flanging block is provided with a side groove, when the flanging vertical driving unit drives the corner flanging block and the side flanging block to descend simultaneously, the corner groove presses the corner edge material downwards so as to enable the corner edge material to cover the outer surface of the part of the edge bulge part positioned at the corner, meanwhile, the side groove presses the side edge material downwards so as to enable the side edge material to cover the outer surface of the part of the edge bulge part positioned at the side.
The above embodiments are preferred examples of the present invention, and are not intended to limit the scope of the present invention.

Claims (10)

1. A double-skylight vehicle roof edge covering device with a jacking mechanism is used for turning and pressing corner edge materials positioned at corners of skylight opening parts and edge material positioned at edges of the skylight opening parts in decorative fabrics adhered on the inner surfaces of two skylight opening parts of a vehicle roof on the outer surfaces of the corresponding skylight opening parts, wherein the skylight opening parts are provided with four corners and four edges, one edge of one skylight opening part and one edge of the other skylight opening part are adjacently arranged in parallel, and the double-skylight vehicle roof edge covering device is characterized by comprising:
a lower mold part having a positioning mechanism for positioning the roof, a burring mechanism for turning the corner trim and the edge trim over to the outer surface of the sunroof opening part, and a jack-up mechanism for jacking up the covered roof from the positioning mechanism;
an upper die part which is positioned above the lower die part and is provided with a pressing mechanism for pressing the corner edge trim and the edge trim on the outer surface of the skylight opening part; and
a control part for controlling the lower die part and the upper die part to act,
wherein the flanging mechanism comprises eight angle flanging units corresponding to the angles and eight edge flanging units corresponding to the edges,
the corner flanging unit comprises:
the corner flanging blocks are matched with the corresponding corners in shape; and
the angle flanging driving component is used for driving the corresponding angle flanging block to move forwards or backwards,
when the angle flanging driving assembly drives the angle flanging blocks to move forwards, the angle flanging blocks push the corresponding angle edge materials outwards from the inner surface of the skylight opening part to the outer surface of the skylight opening part,
the edge flanging unit comprises:
the edge flanging blocks are matched with the corresponding edges in shape; and
the edge flanging driving component is used for driving the corresponding edge flanging blocks to move forwards or backwards,
when the edge flanging driving assembly drives the edge flanging blocks to move forwards, the edge flanging blocks push the corresponding edge materials outwards from the inner surface of the skylight opening part to the outer surface of the skylight opening part,
the pressing mechanism comprises eight corner pressing units corresponding to the corners, a middle pressing unit corresponding to two adjacent parallel edges, six edge pressing units corresponding to the rest edges, and a pressing vertical driving unit for simultaneously driving the corner pressing units, the middle pressing units and the edge pressing units to ascend or descend,
the corner pressing unit includes:
the corner pressing block is matched with the shape of the corresponding corner; and
the angle pressing driving component is used for driving the corresponding angle pressing block to move forwards or backwards inwards,
when the angle flanging block advances, the angle pressing driving component drives the angle pressing block to advance, the angle pressing block presses the corresponding angle on the positioning mechanism,
after the angle flanging blocks finish advancing action, the angle pressing driving component drives the angle pressing blocks to advance, the angle pressing blocks press the corresponding angle edge materials on the outer surfaces of the corresponding angles,
the intermediate pressing unit includes:
the two middle pressing blocks are arranged in parallel and are respectively matched with the shapes of the corresponding edges; and
the middle pressing driving component is used for simultaneously driving the two middle pressing blocks to move forwards in the back direction or move backwards in the opposite direction,
when the edge flanging blocks advance, the middle pressing driving component drives the middle pressing block to advance, the middle pressing block presses the corresponding edge on the positioning mechanism,
after the edge flanging blocks finish advancing actions, the middle pressing driving component drives the middle pressing block to advance, the middle pressing block presses the corresponding edge material on the outer surface of the corresponding edge,
the edge pressing unit includes:
the edge pressing block is matched with the shape of the corresponding edge; and
the edge pressing driving component is used for driving the corresponding edge pressing block to move forwards or backwards inwards,
when the edge flanging block moves forward, the edge pressing driving component drives the edge pressing block to move forward, the edge pressing block presses the corresponding edge on the positioning mechanism,
after the edge flanging blocks finish advancing actions, the edge pressing driving component drives the edge pressing blocks to advance, the edge pressing blocks press the corresponding edge materials of the edges on the outer surfaces of the corresponding edges,
the jack-up mechanism includes:
the top column is vertically arranged; and
a jacking driving component connected with the jacking column and used for driving the jacking column to ascend or descend,
when the jacking driving component drives the jacking column to ascend, the jacking column protrudes out of the positioning mechanism so as to jack the car roof from the positioning mechanism,
the angle flanging block comprises an angle flanging block main body and two angle flanging block overlap edges which are respectively arranged at the left side and the right side of the angle flanging block main body,
the edge flanging block comprises an edge flanging block main body and two edge flanging block overlap edges which are respectively arranged at the left side and the right side of the edge flanging block main body and are matched with the angle flanging block overlap edges,
when the angle flanging driving component and the edge flanging driving component respectively drive the angle flanging blocks and the edge flanging blocks to retreat, the lap edges of the angle flanging blocks are overlapped with the lap edges of the corresponding edge flanging blocks,
when the angle flanging driving component and the edge flanging driving component respectively drive the angle flanging block and the edge flanging block to move forward, the edge of the edge lapped by the angle flanging block is contacted with the edge of the corresponding edge lapped by the edge flanging block but is not overlapped,
the angle compressing block is L-shaped and comprises an angle compressing transverse plate and an angle compressing vertical plate, one end of the angle compressing transverse plate is connected with the angle compressing vertical plate, the other end of the angle compressing transverse plate is matched with the corresponding angle in shape and is provided with an angle compressing step which protrudes upwards,
when the corner trim is pushed outwards in the direction of the outer surface of the skylight opening, the corner trim is folded and pressed on the upper surface of the corner pressing step to form a corner flanging crease,
the middle pressing block is L-shaped and comprises a middle pressing transverse plate and a middle pressing vertical plate, one end of the middle pressing transverse plate is connected with the middle pressing vertical plate, the other end of the middle pressing transverse plate is matched with the corresponding edge in shape and is provided with a middle pressing step which protrudes upwards,
the side pressing block is L-shaped and comprises a side pressing transverse plate and a side pressing vertical plate, one end of the side pressing transverse plate is connected with the side pressing vertical plate, the other end of the side pressing transverse plate is matched with the corresponding side in shape and is provided with a side pressing step which protrudes upwards,
when the edge trims are pushed outwards in the direction of the outer surface of the skylight opening, the edge trims corresponding to the adjacent parallel edges are folded and pressed on the upper surface of the middle pressing step, meanwhile, the edge trims corresponding to the other edges are folded and pressed on the upper surface of the edge pressing step to respectively form edge flanging creases,
the intermediate compression drive assembly includes:
the two cross beams are respectively arranged corresponding to the two middle pressing blocks and fixedly connected with the middle pressing blocks;
the two mounting seats are respectively and correspondingly arranged at the two ends of the cross beam;
the two sliding rails are respectively and correspondingly arranged on the two mounting seats and are horizontally arranged;
each two sliding blocks are correspondingly arranged on one sliding rail and are respectively and fixedly connected with the end parts of the two cross beams; and
the four middle pressing driving components are respectively arranged corresponding to the four sliding blocks one by one and used for driving the corresponding sliding blocks to move on the corresponding sliding rails.
2. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 1 wherein:
wherein, the flanging mechanism also comprises two flanging vertical driving units corresponding to the skylight opening part, the flanging vertical driving unit is used for simultaneously driving the corner flanging blocks and the edge flanging blocks corresponding to the skylight opening part to ascend or descend,
the edge of the skylight opening part is provided with an edge convex part,
the bottom of the corner flanging block is provided with a corner groove matched with the shape of the part of the edge bulge positioned at the corner,
the bottom of the edge flanging block is provided with an edge groove matched with the shape of the part of the edge convex part positioned on the edge,
when the flanging vertical driving unit simultaneously drives the corresponding corner flanging blocks and the corresponding edge flanging blocks to descend, the corner groove presses the corresponding corner edge materials downwards to enable the corner edge materials to cover the outer surfaces of the parts, located on the corners, of the edge protruding portions, and meanwhile, the edge groove presses the corresponding edge materials downwards to enable the edge materials to cover the outer surfaces of the parts, located on the edges, of the edge protruding portions.
3. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 2 wherein:
wherein, the angle flanging driving component comprises an angle flanging driving component and an angle flanging moving component, the angle flanging moving component is connected with the angle flanging driving component, and the angle flanging moving component moves forwards or backwards under the driving of the angle flanging driving component so as to drive the angle flanging block to move forwards or backwards outwards,
the edge flanging driving component comprises an edge flanging driving component and an edge flanging moving component, the edge flanging moving component is connected with the edge flanging driving component and is driven by the edge flanging driving component to move forward or backward so as to drive the edge flanging block to move forward or backward outwards,
the flanging vertical driving unit comprises a flanging vertical driving component and a flanging vertical guiding component.
4. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 1 wherein:
wherein the width of the upper surface of the corner pressing step is 1-5mm,
the width of the upper surface of the middle pressing step is 1-5mm,
the width of the upper surface of the side pressing step is 1-5 mm.
5. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 1 wherein:
wherein the angular compression drive assembly includes an angular compression drive member,
the edge compression drive assembly includes an edge compression drive member.
6. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 1 wherein:
wherein the positioning mechanism comprises a positioning frame for fixing and a positioning mould tire fixedly arranged on the positioning frame,
the positioning mould tire is matched with the shape of the car roof.
7. The dual sunroof headliner apparatus with a jack-up mechanism of claim 6, wherein:
wherein the pressing mechanism also comprises a pre-pressing mould matched with the shape of the car roof,
the pre-pressing mould is positioned right above the positioning mould and is connected with the pressing vertical driving unit to move up or down under the driving of the pressing vertical driving unit,
when the pressing vertical driving unit drives the pre-pressing mold to descend, the pre-pressing mold presses the car roof on the positioning mold.
8. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 1 wherein:
the upper die part further comprises a glue melting mechanism used for melting the adhesive on the outer surface of the skylight opening part.
9. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 8, wherein:
wherein the glue melting unit comprises two heating mould tires and two glue melting driving units,
the two heating mould tires are respectively arranged corresponding to the two skylight opening parts and matched with the shape of the corresponding skylight opening parts,
the two melt glue driving units are respectively arranged corresponding to the two heating mould tires and used for driving the corresponding heating mould tires to ascend or descend,
when the glue melting driving unit drives the heating mould to descend, the heating mould melts the adhesive on the outer surface of the corresponding skylight opening part.
10. A dual sunroof headliner apparatus with a jack-up mechanism as recited in claim 9, wherein:
the glue melting driving unit is connected with the pressing vertical driving unit.
CN201810658928.7A 2018-06-25 2018-06-25 Double-skylight car roof edge covering device with jacking mechanism Active CN108891016B (en)

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CN111016198A (en) * 2019-12-30 2020-04-17 臻越自动化技术(上海)有限公司 Automatic gluing, frame pressing and edge covering integrated equipment for automobile ceiling
CN113510933B (en) * 2021-06-22 2023-05-16 宁波拓普汽车电子有限公司 Car roof skylight hot edging device
CN115056498B (en) * 2022-05-31 2024-04-19 拓普电动车热管理***(宁波)有限公司 Car roof equipment of borduring

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