CN108879280B - Manufacturing process of forklift cable - Google Patents
Manufacturing process of forklift cable Download PDFInfo
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- CN108879280B CN108879280B CN201810700126.8A CN201810700126A CN108879280B CN 108879280 B CN108879280 B CN 108879280B CN 201810700126 A CN201810700126 A CN 201810700126A CN 108879280 B CN108879280 B CN 108879280B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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Abstract
The invention relates to the technical field of cable manufacturing, and discloses a forklift cable manufacturing process, which comprises a flowing water conveying device, and cable cutting equipment, pneumatic stripping machine equipment, a terminal mounting platform, buckling and pressing machine equipment, sleeve penetrating equipment, heating equipment, cooling equipment and collecting equipment which are arranged on the flowing water conveying device, wherein the forklift cable manufacturing process comprises the following steps; this fork truck cable conductor manufacturing technology can make work efficiency high-speed fast, and workman intensity of labour advantage such as light can also solve the problem that need transport the cable conductor waste time many times when producing now.
Description
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to a forklift cable manufacturing process.
Background
The cable is generally a rope-like cable made up of several or several groups of conductors (at least two in each group) twisted together, each group of conductors being insulated from each other and usually twisted around a center, the entire outer surface being covered with a highly insulating covering, a plurality of underground cables installed in the air or under the ground for telecommunication or power transmission, in 1832, sarean officer forest, where telegraph lines are buried underground, six conductors are insulated from each other with rubber and then placed together in glass tubes, which is the earliest underground cable in the world, an insulated conductor made up of one or more mutually insulated conductive cores placed in a sealed sheath, which may be additionally provided with a protective covering for transmitting, distributing electric power or transmitting electric signals, which differs from ordinary electric wires mainly in that the cable size is large, the structure is complicated, a cable is mainly composed of 4 portions below, a 1 conductive core made of a high conductivity material (copper or aluminum), 2 an insulating layer, the insulating material used as a cable should have high insulation resistance, 3 a sealed sheath to protect the core from mechanical moisture, optical, mechanical light, optical, mechanical, electrical and electrical cables from environmental influences, such as well as a dense electrical cables, cables.
In the prior art, the processing technology of the cable for the forklift is realized by adopting batch transposition operation, and the problems exist in the links of logistics transfer, equipment utilization, operation waiting and the like, the cable product families are more dispersed, and the product types are more; the scene work in process is more, and the in-process exists the station that comes and goes, comes and goes the processing of operation cable conductor in batches for workman work efficiency is low, when heating the pyrocondensation pipe moreover, and the inconvenient position according to the thickness adjustment hot plate of pyrocondensation pipe makes some thicker or thinner pyrocondensation pipe can not effectually carry out the pyrocondensation and wraps up in the company of china.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a forklift cable manufacturing process, which has the advantages of high working efficiency, high speed, light labor intensity of workers and the like, and solves the problem that time is wasted due to the fact that cables need to be transported for many times in the existing production process.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a forklift cable manufacturing process comprises a flowing water conveying device, and cable cutting equipment, pneumatic stripping machine equipment, a terminal mounting platform, buckling and pressing machine equipment, sleeve penetrating equipment, heating equipment, cooling equipment and material collecting equipment on the flowing water conveying device, wherein the forklift cable manufacturing process comprises the following steps;
s1, cutting a cable: starting cable cutting equipment, cutting a cable according to a preset length, performing sampling inspection on the end of the cut cable, and checking whether the cut end is flat or not and whether an outer insulating layer of the cable breaks or not;
s2, insulating layer glass: starting pneumatic stripping machine equipment, stripping the outer insulating layer of the cut cable end, wherein the stripping length is set according to the length of the connecting part of the wiring terminal;
s3, mounting and buckling terminals, mounting the wiring terminals on the ends of a plurality of cables by the terminal mounting platform at one time, checking the contact positions of the terminals and cable cores, starting buckling and pressing machine equipment, pressing the wiring terminals on the cables by the buckling and pressing machine, and checking whether the buckled and pressed terminals have looseness and effective contact positions;
s4, sleeving a heat-shrinkable tube, starting sleeving equipment, sleeving the heat-shrinkable tube at the positions of the wiring terminal and the wiring terminal, and checking the position of the heat-shrinkable tube to see whether a cable core is exposed;
s5, heating the heat-shrinkable tube, starting heating equipment, and adjusting the distance between a heating part and the heat-shrinkable tube to ensure that the heat-shrinkable tube is uniformly heated;
s6, transporting, wherein the aggregate equipment is used for classifying and storing the cables provided with the terminals and transporting the cables to a next assembly area.
Preferably, the flowing water conveying device is provided with a cooling device, the cooling device is located between the heating device and the collecting device, the cooling device cools the heated heat shrinkable tube rapidly when the external temperature is too high, and the cooling device can be opened and closed independently.
Preferably, a storage cabinet is arranged on the terminal mounting platform, and the storage cabinet can store wiring terminals of different types and different materials.
Preferably, the equipment that gathers materials is travelling bogie, and the travelling bogie can place the cable conductor of different models and length, still is equipped with the wastrel collection box simultaneously.
Preferably, the pneumatic stripping machine equipment is provided with a recovery device for recovering the stripped cable insulation layer.
Preferably, the heating device comprises a mounting plate, a support column is fixedly connected to the center of the upper end of the mounting plate, a cavity is arranged in the support column, the upper end of the cavity is rotationally connected with a first screw rod through a rolling bearing, the upper end of the first screw rod passes through the rolling bearing and is fixedly connected with the turntable, the lower end of the first screw rod is coaxially and fixedly connected with a second screw rod, one end of the second screw rod, which is far away from the first screw rod, is rotatably connected with the lower side of the cavity, the rod walls of the first screw rod and the second screw rod are in threaded connection with threaded sleeves, a strip-shaped hole is arranged on the right side of the cavity in a penetrating way, two connecting blocks are connected in the strip-shaped through hole in a sliding way, one side of each connecting block is transversely and fixedly connected with an electric heating plate, one side of the connecting block, which is far away from the electric heating plate, penetrates through the strip-shaped hole to be fixedly connected with one side of the threaded sleeve.
Preferably, the thread directions of the first screw rod and the second screw rod are opposite.
Preferably, the side wall of the support column is fixedly connected with a mesh plate, and the mesh plate is positioned between the two electric heating plates.
(III) advantageous effects
Compared with the prior art, the invention provides a forklift cable manufacturing process, which has the following beneficial effects:
1. this fork truck cable conductor preparation technology, through setting up the cable conductor cutting equipment on the water flowing conveyer, machine equipment is shelled to gas, terminal mounting platform, withhold machine equipment, wear the sleeve pipe equipment, firing equipment, cooling arrangement and collecting device, can the solid line from the cable conductor cutting, peel off the insulating layer, the erection terminal, withhold the terminal, sealing treatment, the assembly line technology of categorised placing and transportation, reduce the frequency that the shallow transported the cable conductor, reduce and look for the material, the time of material removal and goods shelves, the intensity of labour under the workman's operation cable has been alleviateed, it is clear and definite to divide the work or material between each station, high production efficiency.
2. This fork truck cable conductor manufacturing process, through setting up the carousel on first lead screw, rotate the carousel with the hand, the carousel drives first lead screw and rotates, and first lead screw rotates and drives the second lead screw and make two screw sleeve relative movements, and the screw sleeve removes and drives the electrical heating board and remove simultaneously to can adjust heating device's heating distance.
Drawings
FIG. 1 is a flow chart of a forklift cable manufacturing process according to the present invention;
fig. 2 is a schematic structural diagram of heating equipment in the forklift cable manufacturing process provided by the invention.
In the figure: the device comprises a cooling device 1, a heating device 2, a cable cutting device 3, a flowing water conveying device 4, an air stripping machine 5, a terminal mounting platform 6, a crimping machine 7, an aggregate device 8, a sleeve penetrating device 9, a mounting plate 10, a second screw rod 11, a reticular plate 12, an electric heating plate 13, a connecting block 14, a support column 15, a rotary table 16 and a first screw rod 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, a process for manufacturing a forklift cable comprises a flowing water conveying device 4, and a cable cutting device 3, an air stripping machine device 5, a terminal mounting platform 6, a buckling and pressing machine device 7, a sleeve penetrating device 9, a heating device 2, a cooling device 1 and a collecting device 8 which are arranged on the flowing water conveying device 4, wherein the process for manufacturing the forklift cable comprises the following steps;
s1, cutting a cable: starting the cable cutting equipment 3, cutting the cable according to a preset length, performing spot check on the end of the cut cable, checking whether the cut end is flat or not, whether an outer insulating layer of the cable breaks or not, and if the end is not flat, the terminal can influence an ancestor wiring terminal, and when the connection is not firm, the wiring terminal is connected with the cable core and the wiring terminal;
s2, insulating layer glass: starting the pneumatic stripping machine device 5, stripping the outer insulating layer at the end of the cut cable, wherein the stripping length is set according to the length of the connecting part of the wiring terminal, so that the cable core is prevented from being exposed due to excessive stripping of the insulating layer;
s3, mounting and buckling terminals, mounting the wiring terminals on the ends of a plurality of cables by the terminal mounting platform 6 at one time, checking the contact positions of the terminals and cable wire cores, starting a buckling and pressing machine device 7, pressing the wiring terminals on the cables by the buckling and pressing machine, checking whether the buckled and pressed terminals have loose and effective contact positions or not, improving the buckling and pressing efficiency, and preventing the loose connection between the wiring terminals and the cable wire cores;
s4, sleeving a heat shrink tube, starting sleeving equipment 9, sleeving the heat shrink tube at the positions of the wiring terminal and the wiring terminal, checking the position of the heat shrink tube, and judging whether a cable core is exposed or not to prevent a lead from being exposed accidentally during use;
s5, heating the heat-shrinkable tube, starting the heating equipment 2, adjusting the distance between the heating part and the heat-shrinkable tube, ensuring that the heat-shrinkable tube is uniformly heated, and heating the heat-shrinkable tube along with the upper side and the lower side of the heat-shrinkable tube to ensure that the heat-shrinkable tube is uniformly heated;
s6, transportation, the cable conductor of the terminal is installed to the equipment that gathers materials 8 and carries out classified storage and transports next assembly area, and the next assembly area staff of convenience uses in the classified transportation.
The cooling device 1 is arranged on the flowing water conveying device 4, the cooling device 1 is positioned between the heating device 2 and the material collecting device 8, when the external temperature of the cooling device 1 is too high, the heated heat shrinkable tube is rapidly cooled, the cooling device 1 can be independently opened and closed, energy is saved, the heat shrinkage effect is improved, the terminal mounting platform 6 is provided with a storage cabinet which can store wiring terminals of different types and different materials, the storage cabinet is convenient for workers to use, the neatness of a working area is improved, the material collecting device 8 is a transport trolley which can be used for placing cables of different types and lengths, meanwhile, the gas stripping device 5 is also provided with a defective product recycling box which is convenient for workers in the next working area to take the cables, the stripped cable insulation layer is recycled, the heating device 2 comprises a mounting plate 10, and a support column 15 is fixedly connected to the center of the upper end of the mounting plate 10, the cavity is arranged in the supporting column 15, the upper end of the cavity is rotatably connected with a first screw rod 17 through a rolling bearing, the upper end of the first screw rod 17 penetrates through the rolling bearing and is fixedly connected with a rotary plate 16, the lower end of the first screw rod 17 is fixedly connected with a second screw rod 11 coaxially, the screw thread turning directions of the first screw rod 17 and the second screw rod 11 are opposite, one end of the second screw rod 11 far away from the first screw rod 17 is rotatably connected with the lower side of the cavity, the screw thread on the rod wall of the first screw rod 17 and the second screw rod 11 is connected with a screw sleeve 18, the right side of the cavity is provided with a strip-shaped hole in a penetrating way, the strip-shaped through hole is internally and slidably connected with two connecting blocks 14, one sides of the two connecting blocks 14 are transversely and fixedly connected with an electric heating plate 13, the electric power input end of the electric heating plate 13 is electrically connected with, the mesh plate 12 is positioned between two electric heating plates 13, and one side of the connecting block 14 far away from the electric heating plates 13 penetrates through the strip-shaped hole to be fixedly connected with one side of the threaded sleeve 18.
In conclusion, in the forklift cable manufacturing process, through the cable cutting equipment 3, the pneumatic stripping machine equipment 5, the terminal mounting platform 6, the buckling and pressing machine equipment 7 and the sleeve penetrating equipment 9 which are arranged on the flowing water conveying device 4, heating equipment 2, cooling arrangement 1 and collecting device 8, can the solid line follow cable conductor cutting, peel off the insulating layer, the erection terminal, withhold the terminal, sealing process, the assembly line technology of categorised placing and transportation, reduce the frequency that the cable conductor was transported to the shallow, reduce and look for the material, the time that the material was taken and goods shelves, carousel 16 that is equipped with on the first lead screw 17, rotate carousel 16 with the hand, carousel 16 drives first lead screw 17 and rotates, first lead screw 17 rotates and drives second lead screw 11 and make two screw sleeve 18 relative movements, screw sleeve 18 removes and drives electric hot plate 13 and remove simultaneously, thereby can adjust heating device's heating distance.
It is to be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. The forklift cable manufacturing method is characterized by being manufactured by adopting the following equipment, wherein the equipment comprises a flowing water conveying device (4), cable cutting equipment (3) on the flowing water conveying device (4), pneumatic stripping machine equipment (5), a terminal mounting platform (6), buckling and pressing machine equipment (7), sleeve penetrating equipment (9), heating equipment (2), cooling equipment (1) and collecting equipment (8), and the forklift cable manufacturing method is characterized in that: the manufacturing process of the forklift cable comprises the following steps of;
s1, cutting a cable: starting a cable cutting device (3), cutting a cable according to a preset length, performing sampling inspection on the cut cable end, and checking whether the cut end is flat or not and whether an outer insulating layer of the cable is broken or not;
s2, insulating layer glass: starting the pneumatic stripping machine (5) to strip the outer insulating layer at the end of the cut cable, wherein the stripping length is set according to the length of the joint of the wiring terminal;
s3, mounting and buckling terminals, mounting the wiring terminals on the ends of a plurality of cables by the terminal mounting platform (6) at one time, checking the contact positions of the terminals and cable cores, starting buckling and pressing machine equipment (7), pressing the wiring terminals on the cables by the buckling and pressing machine, and checking whether the buckled and pressed terminals have looseness and effective contact positions;
s4, sleeving a heat-shrinkable tube, starting sleeving equipment (9), sleeving the heat-shrinkable tube at the positions of the wiring terminal and the wiring terminal, and checking the position of the heat-shrinkable tube to see whether a cable core is exposed;
s5, heating the heat-shrinkable tube, starting the heating equipment (2), and adjusting the distance between the heating part and the heat-shrinkable tube to ensure that the heat-shrinkable tube is uniformly heated;
s6, transporting, namely carrying out classified storage on the cables with the terminals installed and transporting the cables to a next assembly area by using the collecting equipment (8);
the flowing water conveying device (4) is provided with a cooling device (1), the cooling device (1) is located between the heating device (2) and the material collecting device (8), the cooling device (1) rapidly cools the heated heat shrinkable tube when the external temperature is too high, and the cooling device (1) can be opened and closed independently;
the terminal mounting platform (6) is provided with storage lattices, and the storage lattices can store wiring terminals of different types and different materials;
the material collecting equipment (8) is a transport trolley, the transport trolley can be used for placing cables of different types and lengths, and a defective product recovery box is also arranged;
the air stripping machine equipment (5) is provided with a recovery device for recovering the stripped cable insulation layer;
the heating equipment (2) comprises a mounting plate (10), a fixedly connected support column (15) is arranged at the center of the upper end of the mounting plate (10), a cavity is arranged inside the support column (15), the upper end of the cavity is rotatably connected with a first lead screw (17) through a rolling bearing, the upper end of the first lead screw (17) penetrates through the rolling bearing and is fixedly connected with a turntable (16), the lower end of the first lead screw (17) is fixedly connected with a second lead screw (11) with the same axis, one end, away from the first lead screw (17), of the second lead screw (11) is rotatably connected with the lower side of the cavity, a threaded sleeve (18) is in threaded connection with the rod wall of the first lead screw (17) and the second lead screw (11), a strip-shaped hole is formed in the right side of the cavity in a penetrating manner, two connecting blocks (14) are slidably connected in the strip-shaped hole, and an electric, one side of the connecting block (14) far away from the electric heating plate (13) penetrates through the strip-shaped hole to be fixedly connected with one side of the threaded sleeve (18);
the thread turning directions of the first screw rod (17) and the second screw rod (11) are opposite;
the lateral wall fixedly connected with reticular plate (12) of support column (15), reticular plate (12) are located between two electric heating board (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810700126.8A CN108879280B (en) | 2018-06-29 | 2018-06-29 | Manufacturing process of forklift cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810700126.8A CN108879280B (en) | 2018-06-29 | 2018-06-29 | Manufacturing process of forklift cable |
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| Publication Number | Publication Date |
|---|---|
| CN108879280A CN108879280A (en) | 2018-11-23 |
| CN108879280B true CN108879280B (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810700126.8A Active CN108879280B (en) | 2018-06-29 | 2018-06-29 | Manufacturing process of forklift cable |
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Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101764380A (en) * | 2008-11-25 | 2010-06-30 | 中冶成工上海五冶建设有限公司 | Method for manufacturing coke dry quenching cable end |
| CN104051990B (en) * | 2014-07-09 | 2016-08-31 | 国家电网公司 | A kind of specific purpose tool for shelling cable insulation |
| CN104319592B (en) * | 2014-11-05 | 2016-08-17 | 慈溪市宏晟机械设备有限公司 | One automatically wears heat-shrink tube press |
| CN106953273B (en) * | 2017-04-26 | 2019-04-26 | 深圳市智豪特材科技有限公司 | A kind of tube type bus apparatus for peeling off and technique |
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| CN108879280A (en) | 2018-11-23 |
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