Background
Among the positive electrode materials for lithium ion batteries, lithium iron phosphate (LiFePO)4) The lithium ion battery has the advantages of no toxicity, low price, good safety, abundant resources and the like, is widely concerned, and is considered to be a preferred anode material of the lithium ion battery for electric vehicles and energy storage power stations.
The lithium ion battery is generally manufactured by the processes of mixing, sintering, airflow crushing, sieving and the like. In the jet milling process, in order to crush the lithium iron phosphate material, a supersonic air collision method is generally adopted to crush the particles. Then the product with proper grain size is prepared by classification and cyclone separation. The fine powder generated by the over-crushing is collected by a dust collector. Generally, the fine powder collected in the dust collector accounts for about 20% of the total amount, and reaches 30% as high. The fine powder has the general particle size of below 1um, large specific surface area, poor activity and high carbon content, and has poor processing performance when being used for processing a lithium ion battery. Many lithium iron phosphate plants have a large inventory of fine powders, which is difficult to utilize, resulting in a substantial increase in production costs.
The lithium iron phosphate fine powder is generally a carbon-coated lithium iron phosphate particle. If a common binder (such as styrene butadiene rubber, sodium carboxymethyl cellulose, polyvinylidene fluoride and the like) is added for granulation, an insulating layer is generated among particles, and the internal resistance of a battery system is increased. If the method of thermal cracking is carried out by adding sugar granulation, the carbon content can be obviously improved, and the specific surface area is increased.
With the rapid development of the lithium iron phosphate industry in China, the treatment of fine powder becomes urgent and becomes a problem to be solved urgently by manufacturers of lithium iron phosphate materials.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for treating a lithium iron phosphate superfine powder material with low carbon content and low fine powder content.
In order to solve the technical problems, the invention adopts the technical scheme that: a treatment method of a lithium iron phosphate superfine powder material comprises the following steps:
the method comprises the steps of putting lithium iron phosphate fine powder into a rotary mixer, spraying a carbon source binder solution in the rotating process, and forming particles after powder and the binder are bonded in the rotating process of the mixer;
drying the particles to remove moisture;
thirdly, the dried particles are placed into a sintering furnace for sintering, and are calcined under the atmosphere condition of nitrogen and steam, so that the particles are sintered into large-particle lithium iron phosphate aggregates again, and the aggregates are crushed to obtain a lithium iron phosphate finished product meeting the particle size requirement.
The carbon source binder is one of glucose, xylitol, polyethylene and polyvinyl butyral.
The solvent of the carbon source binder solution is water, ethanol or methanol.
The mass concentration of the carbon source binder solution is 1-20%.
The proportion of the carbon source binder in the mixed dry product is 0.5-10 percent, and the percentage is mass percent.
The drying temperature for drying the particles in the step (2) is 80-150 ℃.
The volume ratio of the nitrogen to the water vapor is 10 (0.1-10).
The sintering conditions in the step (3) are as follows: sintering at 800 ℃ for 0.5-12 hours at 500-.
The invention has the beneficial effects that: the invention adopts the carbon source which can be cracked to carry out re-granulation, the granulated lithium iron phosphate fine powder is sintered into coarse aggregates, the coarse aggregates can be manufactured into the lithium iron phosphate finished product which meets the process system particle size through the subsequent crushing process, and in order to prevent the carbon content from increasing, a small amount of water vapor is added in the sintering process to absorb carbon and convert the carbon into carbon monoxide to reduce the carbon content.
Detailed Description
The present invention is illustrated by the following embodiments, all operations and data are illustrative and not restrictive, and the scope of the present invention is not limited thereto.
The treatment method of the lithium iron phosphate superfine powder material comprises the following steps:
the method comprises the steps of putting lithium iron phosphate fine powder into a rotary mixer, spraying a carbon source binder solution in the rotating process, and forming particles after powder and the binder are bonded in the rotating process of the mixer;
drying the particles to remove moisture;
thirdly, the dried particles are placed into a sintering furnace for sintering, and are calcined under the atmosphere condition of nitrogen and steam, so that the particles are sintered into large-particle lithium iron phosphate aggregates again, and the aggregates are crushed to obtain a lithium iron phosphate finished product meeting the particle size requirement.
The carbon source binder is one of glucose, xylitol, polyethylene and polyvinyl butyral.
The solvent of the carbon source binder solution is water, ethanol or methanol.
The mass concentration of the carbon source binder solution is 1-20%.
The proportion of the carbon source binder in the mixed dry product is 0.5-10 percent, and the percentage is mass percent.
The drying temperature for drying the particles in the step (2) is 80-150 ℃.
The volume ratio of the nitrogen to the water vapor is 10 (0.1-10).
The sintering conditions in the step (3) are as follows: sintering at 800 ℃ for 0.5-12 hours at 500-.
The invention adopts a carbon source which can be cracked to carry out re-granulation. The granulated lithium iron phosphate fine powder is sintered into a coarse aggregate, and can be prepared into a lithium iron phosphate finished product with a particle size according with a process system through a subsequent crushing process. To prevent the increase of carbon content, we added a small amount of water vapor during the sintering process. Water vapor can consume carbon through the following pathway:
C+H2O→CO+H2
the carbon monoxide and hydrogen produced can be vented to the outside of the furnace. This allows the carbon content to be reduced by the introduction of water vapour. The proportion of the water vapor and the introduction time are controlled, so that the proportion of the carbon content in the product can be effectively controlled.
Example 1
First, 5g of anhydrous glucose is dissolved in 495g of distilled water to prepare a glucose aqueous solution with a mass fraction of 1%. Then D is50995Kg of fine lithium iron phosphate powder (carbon content: 2.5%) having an average particle size of 0.85um was placed in a rotary mixer, and the above aqueous glucose solution was sprayed during rotation for 10 minutes. The rotation was continued for 2 hours after pressing. At this time, the lithium iron phosphate fine powder is gradually adhered to form a wet ball due to the snowball effect.
Drying the wet balls in an oven at 80 ℃ for 2 hours to form dry balls. Wherein the mass proportion of the binder in the mixed dry balls is 0.5 percent.
Thirdly, continuously introducing mixed gas of nitrogen and steam in a volume ratio of 10:0.1 into the dry ball in an atmosphere sintering furnace, and heating and sintering. The sintering schedule was 500 ℃ for 12 hours.
After the sintered lithium iron phosphate material is subjected to jet milling, D50(average particle size) 1.8 μm, carbon content 2.2%. The electrochemical performance is unchanged.
Example 2
50Kg of xylitol is dissolved in 950Kg of distilled water to prepare a xylitol aqueous solution with the mass fraction of 5%. Then D is50950Kg of fine lithium iron phosphate powder (carbon content: 1.85%) having an average particle size of 0.6um was placed in a rotary millAnd (4) spraying the xylitol aqueous solution in the rotating process by using a mixer, wherein the spraying is finished within 60 minutes. The rotation was continued for 5 hours after the pressing. At this time, the fine lithium iron phosphate powder gradually adheres to form wet balls.
Drying the wet balls in an oven for 4 hours at 120 ℃ to form dry balls. Wherein the mass proportion of the binder in the mixed dry balls is 5 percent.
Thirdly, continuously introducing mixed gas of nitrogen and steam in a volume ratio of 10:2 into the dry ball in an atmosphere sintering furnace, and heating and sintering. The sintering system is 800 ℃ and 0.5 hour.
After the sintered lithium iron phosphate material is subjected to jet milling, D50(average particle size) 1.55 μm, carbon content 1.60%. The electrochemical performance is unchanged.
Example 3
Firstly, 100Kg of polyvinyl butyral is dissolved in 900Kg of absolute ethyl alcohol to prepare a polyvinyl butyral solution with the mass fraction of 10%. Then D is50900Kg of fine lithium iron phosphate powder (carbon content: 2.23%) having an average particle size of 0.4. mu.m was put in a rotary mixer, and the polyvinyl butyral solution was sprayed during the rotation for 30 minutes. The rotation was continued for 3 hours after the pressing. At this time, the fine lithium iron phosphate powder gradually adheres to form wet balls.
Drying the wet balls in an oven for 2 hours at 105 ℃ to form dry balls. Wherein the mass proportion of the binder in the mixed dry balls is 10 percent.
Thirdly, continuously introducing mixed gas of nitrogen and steam in a volume ratio of 10:1 into the dry ball in an atmosphere sintering furnace, and heating and sintering. The sintering system was 700 ℃ for 2 hours. After the sintered lithium iron phosphate material is subjected to jet milling, D50(average particle size) 1.7 μm and carbon content 2.1%. The electrochemical performance is unchanged.
The above-mentioned embodiments are only for illustrating the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to carry out the same, and the present invention shall not be limited to the embodiments, i.e. the equivalent changes or modifications made within the spirit of the present invention shall fall within the scope of the present invention.