CN108861858A - A kind of wirerope meter is long, the blanking device and wirerope long baiting method of meter - Google Patents
A kind of wirerope meter is long, the blanking device and wirerope long baiting method of meter Download PDFInfo
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- CN108861858A CN108861858A CN201810754431.5A CN201810754431A CN108861858A CN 108861858 A CN108861858 A CN 108861858A CN 201810754431 A CN201810754431 A CN 201810754431A CN 108861858 A CN108861858 A CN 108861858A
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 23
- 239000010959 steel Substances 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 238000005259 measurement Methods 0.000 claims abstract description 20
- 238000004804 winding Methods 0.000 claims abstract description 13
- 238000010008 shearing Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000004576 sand Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention discloses a kind of wirerope meter length, the long baiting method of meter of blanking device and wirerope, and wirerope meter is long, blanking device includes bracket, and measurement component, cutting mechanism and rolling-up mechanism on bracket is arranged in.During wirerope meter length, blanking, wirerope is wrapped in roller after measuring and recording length by electronic meter-counting machine, and wirerope is in tensioning state；When the length that electronic meter-counting machine measures wirerope reaches setting length, cutting mechanism cuts wirerope, then is wrapped in the rope capacity on roller at this time as setting length；Then the piston rod of first piston cylinder drives roller to move down, and the wirerope and roller being wrapped on roller are detached from, and so far then completes measurement, the blanking of steel cable.It after wirerope expansion, then is wrapped on roller, secondary winding is carried out by the rotation of motor driven roller, wirerope is easily straightened, and measures length by electronic meter-counting machine, and rope capacity control is accurate high, and every 100 meters of error is no more than 1 centimetre.
Description
Technical field
The invention belongs to elevator wire rope technical fields, and in particular to a kind of wirerope meter is long, blanking device and wirerope
The long baiting method of meter.
Background technique
Elevator traction at least two or more, wirerope, usually five, every wirerope it is independent by traction sheave, lead
To wheel, one end connects carriage, and the other end is connected to pouring weight.Tension should be equal in carrying for all wirerope, is wanted according to standard
Ask error no more than 5%.Therefore, it at least needs to guarantee every traction steel-cable equal length.The length and elevator of wirerope
Hoisting depth it is related, lifting height of lift erecting bed and design drawing are not quite identical, therefore, preferably live during installation
Determine rope capacity.Current way is scene by the way that the wirerope expansion being wrapped on reel is measured, cut,
Due to wirerope itself bending and rigidity is big, is not easy to be straightened during expansion, then causes the length of wirerope to control not smart
Really；And during expansion, wirerope and ground face contact, friction are contaminated its surface also, adhesion dust, sand etc. cause
After installation, wirerope, traction sheave are easily worn, and reduce the service life.It manually tears open, coil cord, while also to measure, it is time-consuming to take
Power.
Summary of the invention
The purpose of the present invention is to provide a kind of wirerope meters long, blanking device and wirerope the long baiting method of meter, solution
Certainly steel wire rope for elevator during the cutting process, is not easy to be straightened during expansion in the prior art, then causes the length of wirerope
Degree control is inaccurate；And during expansion, wirerope and ground face contact, friction are contaminated its surface also, adhesion dust,
Sand etc., after leading to installation, the technical issues of wirerope, traction sheave are easily worn, reduce the service life.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that：
A kind of wirerope meter is long, blanking device, including bracket, and measurement component, cutting mechanism and receipts on bracket are arranged in
Roll up mechanism.
The measurement component is electronic meter-counting machine；Electronic meter-counting machine is the prior art, is repeated no more.
The rolling-up mechanism includes driving motor, the first retarder, rotational slide device and roller, and the motor passes through drive
Dynamic first retarder drives the rotation of the first sliding sleeve, and the first sliding sleeve is connect by bearing with holder pivots；The setting of first sliding sleeve inner wall
There is the first locating part, the first sliding sleeve is set on sliding axle, and sliding axle outer surface is provided with the second limit along its length
Part, the second locating part are matched with the first locating part；First piston cylinder, the cylinder body and bracket of first piston cylinder are provided on bracket
It is connected, piston rod is rotatablely connected by one end of bearing and sliding axle, and the other end of sliding axle is fixedly connected with roller, and sliding axle
It is coaxially disposed with roller.
Every wirerope meter length, the process of blanking are：Whole spooling is placed on turntable, the pumping of wirerope is extracted
Head is fixed on roller after sequentially passing through electronic meter-counting machine；Start motor, driving roller rotation, wirerope passes through electronics metering
Device is wrapped in roller after measuring and recording length, and wirerope is in tensioning state；When electronic meter-counting machine measures the length of wirerope
When degree reaches setting length, motor stops working, and cutting mechanism cuts wirerope, the then length of steel rope being wrapped at this time on roller
Degree is setting length, is met the requirements；Then starting first piston cylinder, the piston rod of first piston cylinder drives roller to move down,
The wirerope and roller being then wrapped on roller are detached from, and are placed on the operating platform of bracket, then under the unloading from roller
The wirerope come is tied up, and is taken out the wirerope tied up, is so far then completed measurement, the blanking of steel cable.Wirerope
It after expansion, then is wrapped on roller, secondary winding is carried out by the rotation of motor driven roller, wirerope is easily straightened, and passes through
Electronic meter-counting machine measures length, then rope capacity control is accurate high, and every 100 meters of error is no more than 1 centimetre.
In addition, the long, blanking device using wirerope meter, does not need manually to be torn open, coil cord, it is strong to reduce labour
Degree, improves efficiency.
It is further improved, one end of the roller and sliding axis connection is provided with first baffle, is provided with second on bracket
Piston cylinder, is fixedly installed second baffle on the piston rod of second piston cylinder, the piston rod elongation of second piston cylinder or shrinks
When, second baffle is located at the other end of roller, and second baffle is not connected to close to roller end face, but with roller at this time, passes through setting
First baffle, second baffle, play position-limiting action, and wirerope is prevented to be detached from winding drum end with roller.When a steel
After cord blanking, second baffle is driven to move up by second piston cylinder, convenient for unloading the wirerope tied up, operation
It is convenient.
It is further improved, the roller is in a circular table shape, and one end close to first piston cylinder is relatively large in diameter.Work as steel cable
After blanking, the piston rod of first piston cylinder drives roller mobile, then the wirerope and roller being wrapped on roller are detached from, and leads to
It crosses and is designed to roller round table-like, be detached from convenient for wirerope and roller.
It is further improved, further includes wirerope guiding mechanism, wirerope guiding mechanism is arranged on bracket, and is located at shearing
Between mechanism and rolling-up mechanism；The wirerope guiding mechanism includes driving assembly, crank, connecting rod and slide bar, driving assembly
One end of output shaft and crank is connected, and the other end of crank and one end of connecting rod are hinged, the other end of connecting rod and one end of slide bar
Hingedly, there are two idler wheel, wirerope is passed through between two idler wheels for the other end fixed setting of slide bar；It is fixedly installed on bracket
Second sliding sleeve, the second sliding sleeve are set on slide bar；The stroke of the sliding bar and the height of roller are identical, and sliding bar
When, two extreme positions of idler wheel are respectively corresponded with the both ends of roller to be flushed.
During wirerope meter length, blanking, driving assembly drives crank rotation, and band moving slide-bar is upper and lower along the second sliding sleeve
Mobile, when slide bar moves up, wirerope is driven from roller lower end by two idler wheels and winds upwards, has wound one layer to rolling
Behind cylinder upper end, driving assembly driving slider is moved down, then wirerope is driven from roller upper end by two idler wheels and winds downwards
Uniformly.By the way that wirerope guiding mechanism is arranged, guarantee that on roller, will not occur for wirerope uniform winding showing for entanglement winding
As providing convenience for follow-up work.
It is further improved, is arranged with the first belt pulley on the output shaft of the motor, is covered on the input shaft of the first retarder
Equipped with the second belt pulley, the first belt pulley and the second belt pulley are connected by belt；It is covered on the output shaft of first retarder
Equipped with third belt pulley, fixing sleeve is equipped with the 4th belt pulley on the first sliding sleeve, and third belt pulley and the 4th belt pulley pass through belt
Connection；The driving component is the second retarder, and the second retarder is fixed on bracket, is arranged on the input shaft of the second retarder
There are the 5th belt pulley, third belt pulley and the 5th belt pulley to connect by belt, the output shaft and crank of the second retarder are connected.
Belt transmission is not easy to skid, at low cost.Entire driving mechanism only needs motor, at low cost.
It is further improved, the sliding axle and slide bar are vertically arranged, and roller is located at the upper end of sliding axle.On the bracket
Portion is provided with operating platform, and during winding wire ropes, roller is located on operating platform, and two idler wheels and shearing ring are located at
Make on platform.In wirerope meter length, the process of blanking, steel wire, will not be grey not with ground face contact at being located on operating platform
The pollution such as dirt, sand, prolongs the service life.
It is further improved, the cutting mechanism includes third piston cylinder, the first cylinder blade, the second cylinder blade and shakes
Arm, first cylinder blade, the second cylinder blade are coaxially disposed on the operational platform, and the first cylinder blade, the second disk
Blade is closely packed together, wherein the fixed setting of the first cylinder blade is on the operational platform, the second cylinder blade is fixed in shaft,
Shaft is connect with holder pivots, and shaft is connected with one end of rocker arm, and shaft is vertically arranged with rocker arm, the other end of rocker arm and
The piston rod of third piston cylinder is hinged, and third piston cylinder is inclined on bracket；
Corresponding position at least offers one for steel wire penetrating on first cylinder blade, the second cylinder blade
Groove or through-hole.
It is further improved, the first piston cylinder, second piston cylinder and third piston cylinder are cylinder, at low cost.
It is further improved, first locating part is sliding block, and the second locating part is sliding slot, and sliding block is movable to be fastened on sliding slot
In；Or second locating part be sliding block, the first locating part be sliding slot, sliding block is movable to be fastened in sliding slot.It is limited by setting
Part prevents the first sliding sleeve from relatively rotating with sliding axle.
Long, blanking device the long baiting method of meter, includes the following steps based on above-mentioned wirerope：
Step 1: whole spooling is placed on turntable, extract the tap of wirerope, sequentially pass through electronic meter-counting machine,
It is fixed on roller after between the shearing ring of cutting mechanism, two idler wheels；
Step 2: starting motor, driving roller rotation, wirerope are wound after measuring and recording length by electronic meter-counting machine
In roller, wirerope is in tensioning state；During the winding process, driving assembly band moving slide-bar moves up and down, when slide bar is to moving up
When dynamic, wirerope is driven from roller lower end by two idler wheels and winds upwards, has wound one layer to behind roller upper end, driving assembly
Driving slider moves down, and wirerope is driven by two idler wheels to be wound downwards uniformly from roller upper end, so repeats；
Step 3: motor stops working, cutter when the length that electronic meter-counting machine measures wirerope reaches setting length
The third piston cylinder of structure acts, and piston rod is flexible, and driving rocker arm is swung, and the second cylinder blade is driven to send out with respect to the first cylinder blade
Raw rotation, then be fastened on the first cylinder blade, the groove of the second cylinder blade or the wirerope in through-hole and cut, wound at this time
Rope capacity on roller is setting length, is met the requirements；
Step 4: starting first piston cylinder, the piston rod of first piston cylinder drives roller to move down, then is wrapped in roller
On wirerope and roller be detached from, and be placed on the operating platform of bracket, then to unloaded from roller the wirerope that gets off into
Row is tied up；Restart second piston cylinder, the piston rod of second piston cylinder drives second baffle to move up, then takes out the steel tied up
Cord so far then completes measurement, the blanking of steel cable；
Step 5: starting first piston cylinder, the piston rod of first piston cylinder drives roller to move up, and starts second piston
The piston rod of cylinder, second piston cylinder drives second baffle to move down, and second baffle is close to the upper surface of roller；Then step 1 is repeated
To four, measurement, the blanking of lower steel cable are completed；
Step 6: repeating step 1 to five, until completing the measurement of all wirerope, blanking task.
Compared with prior art, the present invention has the advantages that：
1, wirerope is wrapped in roller after measuring and recording length by electronic meter-counting machine, and wirerope is in tensioning state；
When the length that electronic meter-counting machine measures wirerope reaches setting length, motor stops working, and cutting mechanism cuts wirerope,
It is wrapped in the rope capacity on roller at this time then as setting length, meets the requirements；Then start first piston cylinder, first piston
The piston rod of cylinder drives roller to move down, then the wirerope and roller being wrapped on roller are detached from, and are placed in the operation of bracket
It on platform, then ties up to unloading the wirerope to get off from roller, takes out the wirerope tied up, so far then complete one
Measurement, the blanking of root wirerope.It after wirerope expansion, then is wrapped on roller, is rotated by motor driven roller, wirerope is easy
It is straightened, and length is measured by electronic meter-counting machine, then rope capacity control is accurate high, and every 100 meters of error is no more than 1 li
Rice.
2, by setting operating platform, wirerope meter is long, process of blanking, steel wire at being located on operating platform, not with
Ground face contact will not be polluted by dust, sand etc., prolong the service life.
Detailed description of the invention
Fig. 1 long, blanking device structural schematic diagram for wirerope meter of the present invention.
Fig. 2 is the structural schematic diagram of rolling-up mechanism.
Fig. 3 is the structural schematic diagram of wirerope guiding mechanism.
Fig. 4 is the structural schematic diagram of cutting mechanism.
Specific embodiment
To keep the purpose of the present invention and technical solution clearer, below in conjunction with the embodiment of the present invention to skill of the invention
Art scheme is clearly and completely described.
Embodiment one：
As shown in Figs 1-4, a kind of wirerope meter length, blanking device, including bracket 1, are arranged in the measurement group on bracket 1
Part, guiding mechanism 5, cutting mechanism 6 and rolling-up mechanism.
The measurement component is electronic meter-counting machine 13；The electronic meter-counting machine model HB961 is bought in Shanghai accepting a heavy burden instrument
Table Electrical Appliances Co., Ltd.
The rolling-up mechanism includes driving motor 10, the first retarder 8, rotational slide device 7 and roller 2, the motor
10 drive the rotation of the first sliding sleeve 71 by the first retarder 8 of driving, and the first sliding sleeve 71 is rotatablely connected by bearing and bracket 1；The
One sliding sleeve, 71 inner wall is provided with the first locating part, and the first sliding sleeve 71 is set on sliding axle 72, and 72 outer surface of sliding axle is along it
Length direction is provided with the second locating part 73, and the second locating part is matched with the first locating part；First piston is provided on bracket
Cylinder 12, the cylinder body and bracket 1 of first piston cylinder are connected, and piston rod is rotatablely connected by one end of bearing and sliding axle 72, sliding
The other end of axis 72 is fixedly connected with roller 2, and sliding axle 72 and roller 2 are coaxially disposed.
It is connected between motor, electronic meter-counting machine and controller by conducting wire, controller is set in control cabinet 14, controller
Control opening, stopping for motor, first piston cylinder and second piston cylinder.
Every wirerope meter length, the process of blanking are：Whole spooling is placed on turntable, the pumping of wirerope is extracted
Head is fixed on roller after sequentially passing through electronic meter-counting machine；Start motor, driving roller rotation, wirerope 9 passes through electronics metering
Device is wrapped in roller after measuring and recording length, and wirerope is in tensioning state；When electronic meter-counting machine measures the length of wirerope
When degree reaches setting length, motor stops working, and cutting mechanism cuts wirerope, the then length of steel rope being wrapped at this time on roller
Degree is setting length, is met the requirements；Then starting first piston cylinder, the piston rod of first piston cylinder drives roller to move down,
The wirerope and roller being then wrapped on roller are detached from, and are placed on the operating platform of bracket, then under the unloading from roller
The wirerope come is tied up, and is taken out the wirerope tied up, is so far then completed measurement, the blanking of steel cable.Wirerope
It after expansion, then is wrapped on roller, is rotated by motor driven roller, wirerope is easily straightened, and is surveyed by electronic meter-counting machine
Length is measured, then rope capacity control is accurate high, and every 100 meters of error is no more than 1 centimetre.
In the present embodiment, one end that the roller 2 is connect with sliding axle 72 is provided with first baffle, is provided on bracket
Second piston cylinder 4, second baffle 3 is fixedly installed on the piston rod of second piston cylinder 4, and the piston rod of second piston cylinder 4 is shunk
When, second baffle 3 is located at the other end of roller 2, and second baffle 3 is not connected to close to 2 end face of roller, but with roller at this time, passes through
First baffle, second baffle are set, position-limiting action is played, wirerope is prevented to be detached from winding drum end with roller.When one
After root wirerope blanking, second baffle is driven to move up by second piston cylinder, convenient for unloading the wirerope tied up,
It is easy to operate.
In the present embodiment, the roller 2 is in a circular table shape, and one end close to first piston cylinder 12 is relatively large in diameter.When one
After wirerope blanking, the piston rod of first piston cylinder drives roller mobile, then the wirerope and roller being wrapped on roller
It is detached from, it is round table-like by the way that roller to be designed to, it is detached from convenient for wirerope and roller.
It in the present embodiment, further include wirerope guiding mechanism 5, wirerope guiding mechanism is arranged on bracket 1, and is located at
Between cutting mechanism and rolling-up mechanism；The wirerope guiding mechanism 5 includes driving assembly, crank 52, connecting rod 53 and slide bar 54,
The output shaft of driving assembly and one end of crank 52 are connected, and one end of the other end and connecting rod 53 of crank 52 is hinged, connecting rod 53
One end of the other end and slide bar 54 is hinged, and the fixed setting of the other end of slide bar 54 is there are two idler wheel 56, and wirerope is from two idler wheels
Between pass through；The second sliding sleeve 55 is fixedly installed on bracket, the second sliding sleeve 55 is set on slide bar 54；The row of the sliding bar
Journey is identical as the height of roller, and when sliding bar, and two extreme positions of idler wheel are respectively corresponded with the both ends of roller to be flushed.
During wirerope meter length, blanking, driving assembly drives crank rotation, and band moving slide-bar is upper and lower along the second sliding sleeve
Mobile, when slide bar moves up, wirerope is driven from roller lower end by two idler wheels and winds upwards, has wound one layer to rolling
Behind cylinder upper end, driving assembly driving slider is moved down, and wirerope is driven by two idler wheels to be wound downwards from roller upper end
It is even.By be arranged wirerope guiding mechanism, guarantee wirerope uniform winding on roller, will not there is a phenomenon where entanglements to wind,
Convenience is provided for follow-up work.
In the present embodiment, the first belt pulley, the input shaft of the first retarder 8 are arranged on the output shaft of the motor 10
On be arranged with the second belt pulley (not shown), the first belt pulley and the second belt pulley pass through belt connect；Described first subtracts
Third belt pulley 81 is arranged on the output shaft of fast device, fixing sleeve is equipped with the 4th belt pulley 74, third belt on the first sliding sleeve 71
Wheel 81 is connected with the 4th belt pulley 74 by belt；The driving component is the second retarder 51, and the second retarder 51 is fixed on
On bracket 1, the 5th belt pulley 57 is arranged on the input shaft of the second retarder, third belt pulley 81 and the 5th belt pulley 57 pass through
Belt connection, the output shaft and crank 52 of the second retarder are connected.Belt drive is not easy to skid, at low cost.Only need an electricity
It is machine, at low cost.In other embodiments, guiding mechanism can be driven by another individual motor.
In the present embodiment, the sliding axle 72 and slide bar 54 are vertically arranged, and roller is located at the upper end of sliding axle.It is described
Frame upper is provided with operating platform, and during winding wire ropes, roller is located on operating platform, two idler wheels and shearing
Ring, which is located at, to be made on platform.In wirerope meter length, the process of blanking, steel wire, will not with ground face contact at being located on operating platform
It is polluted, prolongs the service life by dust, sand etc..
In other embodiments, sliding axle and slide bar can also be horizontal or be obliquely installed.
In the present embodiment, the first piston cylinder 12,4 and of second piston cylinder, third piston cylinder 11 are cylinder, cost
It is low.In other embodiments, first piston cylinder, third piston cylinder and second piston cylinder may be hydraulic cylinder.
In the present embodiment, it includes third piston cylinder 11, the first cutting disc that the cutting mechanism 6, which includes the cutting mechanism,
Piece 61, the second cylinder blade 62 and rocker arm 63, it is flat that first cylinder blade 61, the second cylinder blade 62 are co-axially located at operation
On platform, and the first cylinder blade, the second cylinder blade are closely packed together, wherein the first cylinder blade is fixed at operating platform
On, the second cylinder blade 62 is fixed in shaft, and shaft and bracket 1 are rotatablely connected, and shaft is connected with one end of rocker arm 63, and
Shaft is vertically arranged with rocker arm, and the piston rod of the other end and third piston cylinder 11 of rocker arm 63 is hinged, and third piston cylinder 11 tilts
It is arranged on bracket 1；Corresponding position sets that there are four for steel wire penetrating on first cylinder blade, the second cylinder blade
Groove 64.
In the present embodiment, first locating part is sliding block (not shown), and the second locating part 73 is sliding slot, sliding block
It is movable to be fastened in sliding slot.In other embodiments, it can be the second locating part is sliding block, the first locating part is sliding slot, sliding
Block is movable to be fastened in sliding slot.By the way that locating part is arranged, prevent the first sliding sleeve from relatively rotating with sliding axle.
Embodiment two：
Long, blanking device the long baiting method of meter, includes the following steps based on above-mentioned wirerope：
Step 1: whole spooling is placed on turntable, extract the tap of wirerope, sequentially pass through electronic meter-counting machine,
It is fixed on roller after between the shearing ring of cutting mechanism, two idler wheels；
Step 2: starting motor, driving roller rotation, wirerope are wound after measuring and recording length by electronic meter-counting machine
In roller, wirerope is in tensioning state；During the winding process, driving assembly band moving slide-bar moves up and down, when slide bar is to moving up
When dynamic, wirerope is driven from roller lower end by two idler wheels and winds upwards, has wound one layer to behind roller upper end, driving assembly
Driving slider moves down, and wirerope is driven by two idler wheels to be wound downwards uniformly from roller upper end, so repeats；
Step 3: motor stops working when the length that electronic meter-counting machine measures wirerope reaches setting length；Then it cuts
The third piston cylinder movement of mechanism is cut, piston rod is flexible, and driving rocker arm is swung, and drives the second cylinder blade with respect to the first cutting disc
Piece rotates, then is fastened on the first cylinder blade, the groove of the second cylinder blade or the wirerope in through-hole and is cut, at this time
The rope capacity on roller is wrapped in as setting length, is met the requirements；
Step 4: starting first piston cylinder, the piston rod of first piston cylinder drives roller to move down, then is wrapped in roller
On wirerope and roller be detached from, and be placed on the operating platform of bracket, then to unloaded from roller the wirerope that gets off into
Row is tied up；Restart second piston cylinder, the piston rod of second piston cylinder drives second baffle to move up, then takes out the steel tied up
Cord so far then completes measurement, the blanking of steel cable；
Step 5: starting first piston cylinder, the piston rod of first piston cylinder drives roller to move up, and starts second piston
The piston rod of cylinder, second piston cylinder drives second baffle to move down, and second baffle is close to the upper surface of roller；Then step 1 is repeated
To four, measurement, the blanking of lower steel cable are completed；
Step 6: repeating step 1 to five, until completing the measurement of all wirerope, blanking task.
Do not done in the present invention illustrate be the prior art or can be realized by the prior art, and the present invention
Described in specific implementation case be only preferable case study on implementation of the invention, practical range not for the purpose of limiting the invention.
Equivalent changes and modifications made by i.e. all contents according to scope of the present invention patent all should be used as technology scope of the invention.
Claims (10)
1. a kind of wirerope meter is long, blanking device, which is characterized in that including bracket, measurement component on bracket, shearing is arranged in
Mechanism and rolling-up mechanism；
The measurement component is electronic meter-counting machine；
The rolling-up mechanism includes driving motor, the first retarder, rotational slide device and roller, and the motor passes through driving the
One speed reducer drives the rotation of the first sliding sleeve, and the first sliding sleeve is connect by bearing with holder pivots；First sliding sleeve inner wall is provided with
One locating part, the first sliding sleeve are set on sliding axle, and sliding axle outer surface is provided with the second locating part along its length, the
Two locating parts are matched with the first locating part；First piston cylinder is provided on bracket, the cylinder body and bracket of first piston cylinder are connected,
Piston rod is rotatablely connected by one end of bearing and sliding axle, and the other end of sliding axle is fixedly connected with roller, and sliding axle and rolling
Cylinder coaxial arrangement.
2. wirerope meter according to claim 1 is long, blanking device, which is characterized in that the roller and sliding axis connection
One end be provided with first baffle, second piston cylinder is provided on bracket, is fixedly installed on the piston rod of second piston cylinder
When the piston rod of two baffles, second piston cylinder is extended or shunk, second baffle is located at the other end of roller, at this time second baffle
Close to roller end face, but it is not connected to roller.
3. wirerope meter according to claim 1 or 2 is long, blanking device, which is characterized in that the roller is in a circular table shape,
One end close to first piston cylinder is relatively large in diameter.
4. wirerope meter according to claim 3 is long, blanking device, which is characterized in that it further include wirerope guiding mechanism,
Wirerope guiding mechanism is arranged on bracket, and between cutting mechanism and rolling-up mechanism；
The wirerope guiding mechanism includes driving assembly, crank, connecting rod and slide bar, and the one of the output shaft of driving assembly and crank
End is connected, and the other end of crank and one end of connecting rod are hinged, and the other end of connecting rod and one end of slide bar are hinged, the other end of slide bar
There are two idler wheel, wirerope to pass through between two idler wheels for fixed setting；The second sliding sleeve, the second sliding sleeve are fixedly installed on bracket
It is set on slide bar；
The stroke of the sliding bar and the height of roller are identical, and when sliding bar, two extreme positions and roller of idler wheel
Both ends respectively correspond and flush.
5. wirerope meter according to claim 4 is long, blanking device, which is characterized in that covered on the output shaft of the motor
Equipped with the first belt pulley, the second belt pulley is arranged on the input shaft of the first retarder, the first belt pulley and the second belt pulley are logical
Cross belt connection；
Third belt pulley is arranged on the output shaft of first retarder, fixing sleeve is equipped with the 4th belt pulley on the first sliding sleeve,
Third belt pulley and the 4th belt pulley are connected by belt；
The driving component is the second retarder, and the second retarder is fixed on bracket, is arranged on the input shaft of the second retarder
There are the 5th belt pulley, third belt pulley and the 5th belt pulley to connect by belt, the output shaft and crank of the second retarder are connected.
6. wirerope meter according to claim 5 is long, blanking device, which is characterized in that the sliding axle and slide bar are perpendicular
Straight setting, roller are located at the upper end of sliding axle；The frame upper is provided with operating platform, during winding wire ropes,
Roller is located on operating platform, and two idler wheels and shearing ring, which are located at, to be made on platform.
7. wirerope meter according to claim 6 is long, blanking device, which is characterized in that the cutting mechanism includes third
Piston cylinder, the first cylinder blade, the second cylinder blade and rocker arm, first cylinder blade, the coaxial arrangement of the second cylinder blade
On the operational platform, and the first cylinder blade, the second cylinder blade are closely packed together, wherein the first cylinder blade is fixed at
On operating platform, the second cylinder blade is fixed in shaft, and shaft is connect with holder pivots, shaft it is solid with one end of rocker arm
Even, and shaft is vertically arranged with rocker arm, and the piston rod of the other end and third piston cylinder of rocker arm is hinged, and the inclination of third piston cylinder is set
It sets on bracket；
Corresponding position at least offers the groove for steel wire penetrating on first cylinder blade, the second cylinder blade
Or through-hole.
8. wirerope meter according to claim 7 is long, blanking device, which is characterized in that the first piston cylinder, second live
Plug cylinder and third piston cylinder are cylinder.
9. wirerope meter according to claim 8 is long, blanking device, which is characterized in that first locating part is sliding block,
Second locating part is sliding slot, and sliding block is movable to be fastened in sliding slot；
Or second locating part be sliding block, the first locating part be sliding slot, sliding block is movable to be fastened in sliding slot.
10. long, blanking device the long baiting method of meter, feature exist based on wirerope described in any one of claim 1-9
In including the following steps：
Step 1: whole spooling is placed on turntable, the tap of wirerope is extracted, sequentially passes through electronic meter-counting machine, shearing
It is fixed on roller after between the shearing ring of mechanism, two idler wheels；
Step 2: starting motor, driving roller rotation, wirerope are wrapped in rolling after measuring and recording length by electronic meter-counting machine
Cylinder, wirerope are in tensioning state；During the winding process, driving assembly band moving slide-bar moves up and down, when slide bar moves up
When, wirerope is driven from roller lower end by two idler wheels and winds upwards, has wound one layer to behind roller upper end, driving assembly drives
Moving slide-bar moves down, and wirerope is driven by two idler wheels to be wound downwards uniformly from roller upper end, so repeats；
Step 3: motor stops working, cutting mechanism when the length that electronic meter-counting machine measures wirerope reaches setting length
The movement of third piston cylinder, piston rod is flexible, and driving rocker arm is swung, and the second cylinder blade is driven to occur to turn with respect to the first cylinder blade
It is dynamic, then it is fastened on the first cylinder blade, the groove of the second cylinder blade or the wirerope in through-hole and is cut, be wrapped in rolling at this time
Rope capacity on cylinder is setting length, is met the requirements；
Step 4: starting first piston cylinder, the piston rod of first piston cylinder drives roller to move down, then is wrapped on roller
Wirerope and roller are detached from, and are placed on the operating platform of bracket, are then tied to unloading the wirerope to get off from roller
It pricks；Restart second piston cylinder, the piston rod of second piston cylinder drives second baffle to move up, then takes out the steel wire tied up
Rope, so far then completes measurement, the blanking of steel cable；
Step 5: starting first piston cylinder, the piston rod of first piston cylinder drives roller to move up, and starts second piston cylinder,
The piston rod of second piston cylinder drives second baffle to move down, and second baffle is close to the upper surface of roller；Then step 1 is repeated extremely
Four, complete measurement, the blanking of lower steel cable；
Step 6: repeating step 1 to five, until completing the measurement of all wirerope, blanking task.
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|---|---|---|---|
| CN201810754431.5A CN108861858A (en) | 2018-07-10 | 2018-07-10 | A kind of wirerope meter is long, the blanking device and wirerope long baiting method of meter |
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| CN201810754431.5A CN108861858A (en) | 2018-07-10 | 2018-07-10 | A kind of wirerope meter is long, the blanking device and wirerope long baiting method of meter |
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| CN108861858A true CN108861858A (en) | 2018-11-23 |
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| CN201810754431.5A Pending CN108861858A (en) | 2018-07-10 | 2018-07-10 | A kind of wirerope meter is long, the blanking device and wirerope long baiting method of meter |
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| CN114038605A (en) * | 2021-11-08 | 2022-02-11 | 中国核动力研究设计院 | Remote dismounting device and process for bead string rope of diamond wire saw |
| CN114654731A (en) * | 2022-02-17 | 2022-06-24 | 郜富强 | 3D prints and unloads bottom plate with product |
| CN117570885A (en) * | 2023-11-07 | 2024-02-20 | 江苏泰禾建设工程有限公司 | Intelligent detection device and method for traction steel wire rope of elevator |
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