CN108859376A - A kind of laminating embossing machine of nonwoven production process - Google Patents

A kind of laminating embossing machine of nonwoven production process Download PDF

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Publication number
CN108859376A
CN108859376A CN201810709385.7A CN201810709385A CN108859376A CN 108859376 A CN108859376 A CN 108859376A CN 201810709385 A CN201810709385 A CN 201810709385A CN 108859376 A CN108859376 A CN 108859376A
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CN
China
Prior art keywords
laminating
wheel
embossing
woven fabrics
embossing machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810709385.7A
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Chinese (zh)
Inventor
程洋
王澜
瞿建平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zhande Medical Supplies Co Ltd
Original Assignee
Jiangsu Zhande Medical Supplies Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Zhande Medical Supplies Co Ltd filed Critical Jiangsu Zhande Medical Supplies Co Ltd
Priority to CN201810709385.7A priority Critical patent/CN108859376A/en
Publication of CN108859376A publication Critical patent/CN108859376A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention provides a kind of laminating embossing machine of nonwoven production process, belongs to nonwoven production machinery equipment field.Laminating embossing machine of the invention is set there are two feed roller and two groups of laminating wheels, and it is stacked together and laminating together by two groups of laminating wheels that two sections of non-woven fabrics pass through guide roller;Composite embossed machine of the invention is additionally provided with two groups of embossed wheels, and two groups of embossed wheels can be pressed into automatically decorative pattern in the two sides of non-woven fabrics during non-woven fabrics flows;Meanwhile it being located at the horizontal knife of the laminating embossing machine end of the present invention, different length can be cut into non-woven fabrics according to the size of setting, to meet the actual demand of client;The present invention improves the efficiency of nonwoven production, reduces the cost of nonwoven production, and the process for simplifying nonwoven production saves manpower and time.

Description

A kind of laminating embossing machine of nonwoven production process
Technical field
The invention belongs to nonwoven production machinery equipment field, and in particular to a kind of laminating embossing of nonwoven production process Machine.
Background technique
Non-woven fabrics is also known as nonwoven fabric, has unique good characteristic, it is made of fiber orient or random, nonwoven The raw material of cloth are polypropylene, in outdoor, are easier to decompose relative to polyethylene, therefore more environmentally friendly, the ring as a new generation Protect material, non-woven fabrics also have the characteristics that it is moisture-proof, ventilative, flexible, light, nontoxic, nonirritant, non-woven fabrics burning when do not produce Raw a large amount of dust and irritating polluted gas, comburant are nontoxic, harmless.Non-woven fabrics is different from traditional cloth, non-woven fabrics Not criss-cross latitude and longitude, it is only by the fiber filament orientation of weaving or random arrangement, the webbed fibre of shape Structure is tieed up, is then process using mechanical or chemistry method, is woven with yarn one by one, therefore nothing Woven fabric is all more convenient when cutting out and sewing.Its quality is lighter, is easy sizing.
In the production line of non-woven cloth products, laminating one for being embossed part and being indispensable in entire inline process Point.Non-woven fabrics is when laminating embossing, currently, the production line of most non-woven fabrics finished product processing, is to use artificial loading, Artificial laminating embossing, which costs a large amount of manpower and times.Different clients is to the non-woven fabrics size and shape after laminating It is required that different, when manually cut out again the non-woven fabrics after laminating, the difficulty that non-woven fabrics is cut out more is increased.Non-woven fabrics is laminating Inefficient when embossing production, the production cost of non-woven fabrics is larger.
Accordingly, it is desirable to provide a kind of be directed to the laminating embossing machine of the insufficient nonwoven production process of the above-mentioned prior art.
Summary of the invention
The purpose of the present invention is to provide a kind of laminating embossing machines of nonwoven production process at least to solve current non-woven fabrics In production process, non-woven fabrics is laminating and is embossed inefficiency, at high cost, waste of manpower and time-consuming problem.
To achieve the goals above, the present invention provides the following technical solutions:
A kind of laminating embossing machine of nonwoven production process, the laminating embossing machine of non-woven fabrics include:
Tensioning apparatus is fed, the charging tensioning apparatus is located at the front end of the laminating embossing machine;The charging tensioning dress It sets including feed roller, electromagnetism tensioner, the first guide roller and the second guide roller;The feed roller includes charging axle, the charging One end of axis is equipped with Tension gear, and the Tension gear is sequentially connected by tensioning idle pulley and the electromagnetism tensioner;It is described into Expect that roller includes the first feed roller and the second feed roller, second feed roller is located at the rear end of first feed roller, and described the For one guide roller between first feed roller and second feed roller, second guide roller is located at second charging The rear end of roller;
Embossing device, the embossing device are located at the rear end of the charging tensioning apparatus;The embossing device include cylinder, Wheel seat and embossed wheel;The cylinder is located in the laminating embossing machine rack, for promoting and transferring the wheel seat, the cylinder Lower end is connected with the wheel seat, and the wheel seat lower end is equipped with embossed wheel, and the embossed wheel on non-woven fabrics for forming scratches;Institute It states embossed wheel and is coaxially connected with embossing driven gear, the embossing clump moving gear passes through on chain and the laminating embossing machine rack Embossing driving gear be connected;
Lamination device, the lamination device are located at the embossing device rear, and the lamination device includes laminating wheel and covers Close motor;Described in each group it is laminating wheel include it is upper it is laminating wheel and under laminating wheel, under described it is laminating wheel be located at it is described it is it is laminating wheel just Lower section, the top of laminating wheel and the bottom end of the upper laminating wheel connect under described, and wheel shaft one end of laminating wheel connects under described It is connected to laminating motor;It is described it is it is laminating wheel with it is described under the steering of laminating wheel it is opposite;
Scissoring device, the cutting device are located at the rear of the lamination device;The cutting device includes that tool apron is mobile Device, tool apron, horizontal knife and reclaiming plate;The tool apron mobile device is arranged in the laminating embossing machine rack, and the tool apron moves Dynamic device lower end is connected with the tool apron, and the tool apron lower end is connected with the horizontal knife, for the non-woven fabrics to be truncated;It is described go out Flitch is that cuboid is lamellar, and the side of the reclaiming plate is hinged on the rear end of the laminating embossing machine rack, shape by hinge At the mechanism reciprocally folded.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the feed roller is by hollow cylindrical tube mistake Be full of to be set in outside charging axle and be formed, the hollow cylindrical tube outer surface is uniformly equipped with rectangular through-hole, the hollow cylindrical tube with Tensioning block is equipped between the charging axle, in a rectangular parallelepiped shape, one end of the tensioning block is contradicted in the charging tensioning block Axis outer surface, the other end are extended to outside the hollow cylinder by the rectangular through-hole;
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the laminating wheel includes two groups of laminating wheels, And respectively first it is laminating wheel and the second laminating wheel, described first it is laminating wheel the second laminating wheel between, from front to back successively Equipped with the 4th guide roller, third tensioning wheel, the 4th tensioning wheel, the 5th tensioning wheel and the 5th guide roller, the third tensioning wheel and 5th tensioning wheel is located at the bottom of the laminating embossing machine rack;Between second guide roller and the first laminating wheel, from Third guide roller, the first tensioning wheel, the first knurling rolls, the second knurling rolls and the second tensioning wheel are successively arranged after preceding;Described Four guide rollers, the 4th tensioning wheel, the 5th guide roller, third guide roller, the first tensioning wheel, the first knurling rolls, the second knurling rolls and Second tensioning wheel is generally aligned in the same plane, for transmission direction to be tensioned and changed to the non-woven fabrics.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the embossing device further includes embossing pad Plate, the embossing backing plate are located at below the embossed wheel, and the embossing backing plate is located at first knurling rolls and the second embossing Between roller, for providing carrying and support;Embossing pad board bottom portion is connected with backing plate hydraulic column, for going up and down the embossing pad Plate simultaneously carries the embossed wheel.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the Scissoring device further includes ultrasonic wave Generator, the supersonic generator are located at below the horizontal knife, and the supersonic generator is arranged in the laminating embossing machine The bottom of rack, supersonic generator adaptation are connected with ultrasonic detecting probe, move forwards for detecting non-woven fabrics Position.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the wheel seat is in inverted U-shaped, described Wheel seat includes side plate, and bearing groove is equipped on two side plates, and the wheel shaft is mounted in the bearing groove by bearing, institute The one end for stating wheel shaft extends to outside bearing groove, is connected with the passive embossing gear, and the other end of the wheel shaft is located at speed and searches axis It holds in slot.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the embossed wheel outer circumference surface is circumferentially It is uniform to be equipped with protrusion, for extruding decorative pattern on the non-woven fabrics.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that the laminating embossing machine further includes middle control Device, the control device are located at below the embossing device, and the control device is located at the laminating embossing machine bottom of the frame, The control device includes tension controller regulation button, scram button, facility switching and display screen.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that support rod is equipped with below the reclaiming plate, One end of the support rod is connected in the rack of the laminating embossing machine, and the other end is connected to the lower surface of the reclaiming plate.
A kind of laminating embossing machine of nonwoven production process as described above, it is preferable that two sets of embossing devices distinguish position In the top of non-woven fabrics both sides of the edge along its length, for forming decorative pattern in the two sides of the non-woven fabrics.
Compared with the immediate prior art, technical solution provided by the invention has following excellent effect:
Laminating embossing machine of the invention is set there are two feed roller and two groups of laminating wheels, and two sections of non-woven fabrics are laminated by guide roller Together, and it is laminating together by two groups of laminating wheels;Composite embossed machine of the invention is additionally provided with two groups of embossed wheels, two groups of embossing Wheel can be pressed into automatically decorative pattern in the two sides of non-woven fabrics during non-woven fabrics flows;Meanwhile being located at the laminating embossing of the present invention The horizontal knife of machine end can be cut into different length to non-woven fabrics according to the size of setting, to meet the actual demand of client;This Invention improves the efficiency of nonwoven production, reduces the cost of nonwoven production, the process for simplifying nonwoven production, saves Manpower and time.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.Wherein:
Fig. 1 is the structural schematic diagram of the cutter device tool apron of the embodiment of the present invention;
Fig. 2 is the right view of Fig. 1 of the embodiment of the present invention;
Fig. 3 is the top view of Fig. 1 of the embodiment of the present invention;
Fig. 4 is the structural schematic diagram of cutterhead in the embodiment of the present invention;
Fig. 5 is the bottom view of Fig. 4;
Fig. 6 is the axonometric drawing of the cutting device of the embodiment of the present invention;
Fig. 7 is the main view of the cutting device of the embodiment of the present invention;
Fig. 8 is the main view of the hairbrush roller-way of the embodiment of the present invention;
Fig. 9 is the top view of the hairbrush roller-way of the embodiment of the present invention;
Figure 10 is the A-A cross-sectional view of Fig. 8 of the embodiment of the present invention;
Figure 11 is the partial enlarged view of the negative pressure device of the embodiment of the present invention;
Figure 12 is the top view of the laminating embossing machine of the embodiment of the present invention;
Figure 13 is the main view of the laminating embossing machine of the embodiment of the present invention;
Figure 14 is the main view of the folding clip system of the embodiment of the present invention.
In figure:101, pedestal;102, tool apron mounting hole;103, the seat of honour;104, the first fixture block;105, third fixture block;106, 4th fixture block;107, the second fixture block;108, the first sharpening slot;109, knife spine slot;1010, the first blade groove;1011, the second scraper Slot;1012, the second sharpening slot;1013, third sharpening slot;201, cutter chuck holder adapted;202, mounting base;203, the 4th guide bearing; 204, cutter;205, the 5th guide bearing;206, tool apron;207, air supply pipe;208, the first fixed chuck;209, adapter; 2010, gas-guide tube;2011, the second fixed chuck;2012, cutterhead mounting hole;2013, guide hole;2014, conduit trough;2015, it sprays Head;2016, the second guide bearing;2017, third guide bearing;2018, limited block;2019, guide groove;2020, forced air cooled tube; 2021, the first guide bearing;301, cutting device rack;302, crossbeam pedestal;303, sliding block;304, cutter;305, whetstone; 306, cutterhead;307, whetstone adjusts device;308, middle support movable plate;309, supporting plate lifting column;3010, jacking fixed plate; 3011, cutter lifting column;3012, backboard;3013, triangle tool apron;3014, control cabinet;3015, the second guide groove;3016, first Guide groove;3017, crossbeam;3018, cutterhead column;3019, cutting device roller;3020, hairbrush roller-way;401, active roll; 402, hairbrush pedestal;403, conveyer belt;404, gas port;405, driven roller;406, negative pressure plate;407, negative tube;408, it brushes Hair;409, brush member;4010, pumping plant;4011, exhaust tube;4012, plate edge;501, rack;502, the second guide roller;503, Third guide roller;504, the first knurling rolls;505, the second tensioning wheel;506, the 4th guide roller;507, the 4th tensioning wheel;508, Five tensioning wheels;509, the second laminating wheel;5010, horizontal knife;5011, reclaiming plate;5012, tool apron;5013, the second laminating motor; 5014, the 5th guide roller;5015, third tensioning wheel;5016, the first laminating wheel;5017, the first laminating motor;5018, the second pressure Flower roll;5019, the first tensioning wheel;5020, the second electromagnetism tensioner;5021, the second feed roller;5022, the first electromagnetism tensioner; 5023, the first feed roller;5024, the first guide roller;5025, control device;5026, cylinder;5027, wheel seat;5028, it is embossed Wheel;5029, supersonic generator;601, cutting device;602, folding device;6021, electric rail;6022, vapour kickboard;6023, nothing Woven fabric winding up roller;604, compress bar.
Specific embodiment
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.It should be noted that in the feelings not conflicted Under condition, the features in the embodiments and the embodiments of the present application be can be combined with each other.
As shown in figs. 1 to 14, the embodiment of the present invention provides a kind of nonwoven production process folding cutting system, folds Cutting system includes:
Folding device 602, folding device 602 are used to nonwoven fabric roll stretching expansion and then back and forth fold non-woven fabrics;? The both ends of folding device 602 are respectively arranged with compress bar 604, compress bar 604 and folding device 602 be used cooperatively by non-woven fabrics from One end is drawn to other end fixed fold, and compress bar 604 is for pushing down non-woven fabrics and then being aligned one end of non-woven fabrics always;Compress Bar 604 and folding device 602 use infrared induction opposite side technology when being used cooperatively;
Scissoring device 601, Scissoring device 601 cut the folded non-woven fabrics of folding device 601;Cutting device 601 include transport unit, moving portion and cutting part, and transport unit is arranged in ground base, and moving portion is located above transport unit, cutting Portion is arranged above moving portion.Transport unit includes cutting device rack, cutting device roller, hairbrush roller-way and screw rod;Hairbrush roller-way packet It includes:Conveyer belt, conveyer belt are set in the rack of cutting device, and conveyer belt upper surface is equipped with brush member, the upper surface of conveyer belt Uniformly perforation offers gas port between lower surface, and the both ends of conveyer belt are equipped with roller, and the conveyer belt is formed around institute State the circuit of roller rotation;Negative pressure device, negative pressure device is located at the back-shaped intracavitary of conveyer belt formation, above to conveyer belt Non-woven fabrics forms negative pressure.Brush assemblies include hairbrush pedestal and bristle;Hairbrush pedestal is lamellar in square, the following table of hairbrush pedestal Face and the upper surface of conveyer belt connect, and the upper surface of hairbrush pedestal is close to be covered with the bristle.
It is additionally provided with overlay film volume at the both ends of Scissoring device 601, Scissoring device is covered using secondary film in use Technology:It is laid with the non-woven fabrics folded on the bristle of hairbrush roller-way, first the overlay film volume of one end of Scissoring device 601 is stretched and is opened It is covered on formation first time overlay film on non-woven fabrics, is then vacuumized using negative pressure device for the nonwoven above conveyer belt Cloth forms negative pressure;Start to cut, the overlay film volume of the other end of Scissoring device is stretched into open covering during cutting and is being cut It cuts and forms second of overlay film on non-woven fabrics part, second of overlay film is non-woven fabrics incision gas leakage in order to prevent to cause to cut Working environment is cut in the case where vacuumizing negative pressure.
As shown in figure 14,602 upper surface of folding device in the present embodiment is provided with vapour kickboard 6022, and non-woven fabrics is to cover It covers in vapour kickboard 6022, the effect of vapour kickboard 6022 is during non-woven fabrics folds for being fixed using pumping absorption Folded non-woven fabrics, non-woven fabrics fixation in the fold is difficult to be moved;To vapour kickboard after the completion of folding work 6022 blow, and are just easy to folded non-woven fabrics is mobile.
The both ends of the upper surface of folding device 602 are provided with compress bar 604, the effect of compress bar 604 is to play to push down nothing The effect of woven fabric, is used cooperatively with tentering machine, and granny rag arrives the effect of terminal fixed fold cloth, working principle from the off:It is Tentering machine slows down when will arrive terminal through contact compress bar, catches up with compress and raises, and buffer 20CM or so, pressure when pulling back. Compress bar 604 and folding device 602 use infrared induction opposite side technology when being used cooperatively:Make one side of cloth right always when granny rag Together, it will stop working such as infrared induction less than cloth, and if drape basket will move left and right, play the role of entangling side.Fold dress The one end for setting 602 is provided with non-woven fabrics winding up roller 6023, which stretches non-woven fabrics on non-woven fabrics winding up roller 6023 It opens and folds.602 upper surface of folding device is provided with electric rail 6021, past for carrying out folding device 602 along electric rail 6021 It is multiple mobile to fold non-woven fabrics.
Further include:The laminating embossing machine of non-woven fabrics, the laminating embossing machine of non-woven fabrics is for being embossed the non-woven fabrics after cutting.
It includes more folding devices 602 and 601 cooperating of Scissoring device that cutting system is folded in the present invention.It can also To be a folding device 602 and 601 cooperating of Scissoring device.The present invention accelerates work effect to save equipment cost Rate folds cutting system preferably by two folding devices 602 and 601 cooperating of Scissoring device, wherein a cutting dress Setting 601 can move to carry out mating operation from different folding devices.
As shown in Figure 1 to Figure 3, the present invention provides a kind of nonwoven production process cutter device tool apron, cutter device knives Seat includes the seat of honour 103 and pedestal 101, and pedestal 101 is located at the left side of the seat of honour 103, and the seat of honour 103 is in triangular prism shape, and triangular prism shape Being made of three ribs for the seat of honour 103 is respectively first rib (being located at right end), Article 2 rib (leading flank and left side junction) With Article 3 rib (left side and trailing flank junction);The right side of pedestal 101 is connected to the left side bottom of the seat of honour 103, main Horizontal position locating for the upper surface of seat 103 is higher than horizontal position locating for the upper surface of pedestal 101.It is set in the leading flank of the seat of honour 103 There are the first fixture block 104, the first sharpening slot 108 and the second fixture block 107, the first sharpening slot 108 is located at the first fixture block 104 and the second folder Between block 107.The trailing flank of the seat of honour 103 is successively arranged the second sharpening slot 1012, third fixture block 105, third from top to bottom and whets a knife Slot 1013 and the 4th fixture block 106.
According to a particular embodiment of the invention, as shown in Figure 1, being provided on pedestal 101 and far from one end of the seat of honour 103 Tool apron mounting hole 102.Tool apron mounting hole is respectively provided at 101 trailing flank of 101 leading flank of pedestal and pedestal i.e. on pedestal 101 102.Two tool apron mounting holes 102 are M50 threaded hole.101 bottom of pedestal is additionally provided with anti-skid chequer, and anti-skid chequer is that vertical bar shape is anti-skidding Line, threaded hole are used to realize fast quick-detach convenient for tool apron ontology is mounted on cutterhead.Two threaded holes, which are arranged, can limit tool apron The three degree of freedom of place plane guarantees that tool apron is fixed on cutterhead surface.Anti-skid chequer for providing friction, increase tool apron with Frictional force between cutterhead guarantees that cutter in actually cutting, does not generate slight sliding, favorably under high-frequency mechanical oscillation In the accuracy for increasing cutter positioning, prevent slight displacement from increasing generation of the tool apron to the friction phenomenon of cutter.
According to a particular embodiment of the invention, (since the seat of honour is triangular prism column, which is one to the right end of the seat of honour 103 Triangle tip) it is equipped with knife spine slot 109, knife spine slot 109 is in U-shape, and U-shaped can form encircling type to cutter and pack tightly structure.The seat of honour 103 For triangular prism shape and knife spine slot 109 is passed through along first rib of the seat of honour 103 from the upper surface of the seat of honour 103 to the lower surface of the seat of honour 103 It opens up and sets, form strip, the groove top of strip and bottom end all can generate support force to cutter, prevent cutter from specifically moving Swinging when making increases the location accuracy of cutter.The slot bottom of knife spine slot 109 is plane, and the slot bottom of knife spine slot 109 is flat Face is parallel to the left side of the seat of honour 103.The slot bottom of knife spine slot 109 is that plane is to preferably be bonded with knife spine.
According to a particular embodiment of the invention, the first sharpening slot 108 is offered on the leading flank of the seat of honour 103, sharpening slot is used When cutter rust needs whetstone to polish, whetstone is accepted, position-limiting action is played to whetstone.The thickness of sharpening slot is slightly larger than The thickness of protruded stigma on whetstone.First sharpening slot 108 includes the first cambered surface, and the first cambered surface is the groove bottom of the first sharpening slot 108. The bottom surface of sharpening slot be arc, the diameter of a circle where arc is identical as the diameter of protruded stigma on whetstone, convenient for on whetstone Protruded stigma agree with.One end of first cambered surface extends to the seat of honour along the circumference where the first cambered surface from the bottom surface of knife spine slot 109 103 leading flank.Article 2 rib of the intersection of the leading flank of first cambered surface and the seat of honour 103 close to the seat of honour 103.First sharpening slot 108 upper sides are connected with the first fixture block 104, and 108 downside of the first sharpening slot is connected with the second fixture block 107.It should be noted that First fixture block 104, the second fixture block 107 are subordinated to the seat of honour 103 itself, are that cut the first sharpening slot 108 surplus for the leading flank of the seat of honour 103 Remaining part, and simultaneously non-individual increases the structure of setting.Second fixture block, 107 right end is equipped with the first blade groove 1010, the first scraper 1010 bottom of slot is triangle, and the first blade groove 1010 extends right up to 107 right lateral surface of the second fixture block.First blade groove 1010 be used for cutter practical application when, cut non-woven fabrics when, tool surface can adhesion non-woven fabrics clast, this part clast is not in time Cleaning the more can accumulate the more more, influence the sharpness of cutter, it is therefore desirable to be cleared up in time this part clast, when cutter completes one After secondary cutting action, cutter, since the side wall of cutter is close in the side of blade groove, is located at tool apron most during being lifted up The blade groove of lower section can touch the clast of tool surface, and clast is wiped off.
According to a particular embodiment of the invention, the second sharpening slot 1012 and third folder are offered on the trailing flank of the seat of honour 103 Block 105, third fixture block 105 are located at 1012 lower section of the second sharpening slot, and the second sharpening slot 1012 opens up downwards from 103 upper surface of the seat of honour To 105 upper surface of third fixture block, the second sharpening slot 1012 includes the second cambered surface, and the second cambered surface is the bottom of the second sharpening slot 1012 Face, one end of the second cambered surface extend to the rear side of the seat of honour 103 from the bottom surface of knife spine slot 109 along the circumference where the second cambered surface Face.Article 3 rib of the intersection of the leading flank of second cambered surface and the seat of honour 103 close to the seat of honour 103.The connection of 105 lower surface of third fixture block There is third sharpening slot 1013, the shape of third sharpening slot 1013 is identical as the shape of the second sharpening slot 1012, third sharpening slot 1013 depth is greater than the depth of the second sharpening slot 1012.1013 right end of third sharpening slot be equipped with the second blade groove 1011, second The plane vertical with 103 left side of the seat of honour along 103 center of the seat of honour with the first blade groove 1010 of blade groove 1011 is symmetrical.Third fixture block 105 centers and 108 center of the first sharpening slot are in same level height.The depth and thickness of third sharpening slot 1013 and the first mill The depth of cutter groove 108 is identical with thickness.The thickness of second fixture block 107 is greater than the thickness of the 4th fixture block 106.Second fixture block 107 Top and the center of third sharpening slot 1013 are in sustained height.The seat of honour 103 and pedestal 101 are one of the forming structure.Preferably, The thickness of the seat of honour 103 be pedestal 101 2~3 times (for example, 2 times, 2.1 times, 2.2 times, 2.3 times, 2.4 times, 2.5 times, 2.6 times, 2.7 times, 2.8 times, 2.9 times).
According to a particular embodiment of the invention, the present invention also provides the production of nonwoven production process cutter device tool apron Method, production method include:Step 1, blank roughing:By one end be the cuboid other end be with cuboid same thickness three The tool apron blank material of prism is mounted on milling machine, and the outer profile for processing tool apron is required according to drawing technique and size.Step 2, milling machine is processed:The tool apron semi-finished product processed in step 1 are put on milling machine platform, according to drawing and size requirement The pedestal 101 of tool apron is milled out first, after processing is completed to pedestal 101, carries out second station, the clamping plate of milling machine is clamped into tool apron Pedestal 101 makes first rib of the seat of honour 103 be located at milling cutter, and first rib along the seat of honour 103 mills out knife spine slot 109.To knife Back-trough 109 after processing is completed, carries out 3rd station, the clamping plate of milling machine is clamped to the upper and lower surfaces of the seat of honour 103, makes the seat of honour 103 leading flank is parallel to horizontal plane, and is located at milling cutter, mills out first from 109 bottom of knife spine slot to 103 leading flank of the seat of honour Sharpening slot 108.After processing is completed to the first sharpening slot 108, the 4th station is carried out, changes the clip position of workpiece, makes the seat of honour 103 Trailing flank be parallel to horizontal plane, and be located at milling cutter, mill out the respectively from 109 bottom of knife spine slot to 103 trailing flank of the seat of honour Two sharpening slots 1012 and third sharpening slot 1013.After processing is completed to the second sharpening slot 1012 and third sharpening slot 1013, it carries out The clamping plate of milling machine is clamped leading flank and the trailing flank of pedestal 101, the lower surface of the seat of honour 103 is made to be parallel to level by the 5th station Face, and it is located at milling cutter, two blade grooves are milled out in the right end of the seat of honour 103, the bottom of knife spine slot 109.Step 3 is bored Hole, anti-skidding processing:Tool apron after step 2 is processed is fixed on the chuck of lathe, so that the upper surface of pedestal 101 is just Against drill bit, booting, chuck rotates, and drill bit is attacked, and processes two mounting holes on pedestal 101.Hole machined to be installed is completed Afterwards, the tool apron for removing semi-finished product, the outer surface annular knurl with straight knurling knife in tool apron is handled, convenient for increasing workpiece when actual installation Between frictional force, achieve the purpose that anti-skidding, after the completion of annular knurl, tool apron is completed the process.
To sum up, tool apron of the invention is equipped with the knife spine slot 109 of strip, so that the positioning of cutter is more accurate, protect Stability of the cutter when implementing cutting action is demonstrate,proved, while tool apron side is also provided with three sharpening slots, so that whetstone is rigid It is bonded at cutter blade well, ensure that cutter can be carried out polishing in place of working interval, improve non-woven cloth cut-off unit Cutting efficiency reduces the degree of wear of cutter, reduces maintenance cost and maintenance load.
As shown in Figure 3, Figure 4, according to an embodiment of the invention, providing a kind of nonwoven production process Scissoring device knife Disk, cutterhead include cutter chuck holder adapted 201 and the mounting base being arranged on cutter chuck holder adapted 201 202, cutter guiding mechanism, cutter positioning machine Structure, limited block 2018 and air cooling mechanism.Mounting base 202 is arranged in the upper surface of cutter chuck holder adapted 201, the setting of limited block 2018 with peace On the lower surface for filling the opposite cutter chuck holder adapted 201 in 202 present position of seat, from 202 upper surface of mounting base to 2018 lower surface of limited block Perforation offers cutter guiding mechanism mounting hole, and cutter positioning machine is arranged in cutter guiding mechanism mounting hole in cutter guiding mechanism Structure is connected at the upper surface of mounting base 202, and cutter positioning mechanism is used to position cutter 204.Cutter chuck holder adapted 201 is equipped with conduit The upper surface of cutter chuck holder adapted 201 is arranged in hole 2013, one end of air cooling mechanism, and air cooling mechanism is passed through from the upper surface of cutter chuck holder adapted 201 Guide hole 2013 simultaneously extends conflict in the lower surface of cutter chuck holder adapted 201.
According to a particular embodiment of the invention, part of the cutter guiding mechanism mounting hole in mounting base 202 is the first knife Has guiding mechanism mounting hole, part of the cutter guiding mechanism mounting hole in limited block 2018 is the installation of the second cutter guiding mechanism Hole, the first cutter guiding mechanism mounting hole are in rectangle, are used to hold the 4th guide bearing 203 and the 5th guide bearing at rectangle 205,204 guiding mechanism mounting hole of the second cutter is in convex shape.Being arranged rectangular is because of the second cutter guiding mechanism mounting hole Need to place three guide bearings, wherein third guide bearing 2017 is placed on convex shape top, and the first guide bearing is placed in lower end 2021 and second guide bearing 2016, guide bearing be used to be oriented to cutter 204, the friction of bearing and cutter 204 is to roll to rub It wipes, rolling friction is smaller than the frictional force that sliding friction generates, to wear to cutter 204 smaller.Cutter guiding mechanism includes the One guide bearing 2021, the second guide bearing 2016, third guide bearing 2017, the 4th guide bearing 203 and the 5th guiding axis Hold 205.4th guide bearing 203 and the 5th guide bearing 205 are located in the first cutter guiding mechanism mounting hole, the 4th guiding axis It holds 203 and the 5th and is equipped with the first gap along the length direction of cutter guiding mechanism mounting hole between guide bearing 205.This section of gap It is for the space reserved for installation cutter 204.First guide bearing 2021 and the second guide bearing 2016 are separately positioned on Immediately below four guide bearings 203 and the 5th guide bearing 205, the first guide bearing 2021 and the second guide bearing 2016 are respectively positioned on In second cutter guiding mechanism mounting hole.It is corresponding between first guide bearing 2021 and the second guide bearing 2016 to be equipped with second Gap.This section of gap is for the space reserved for installation cutter 204.Third guiding axis 2017 is located at the second cutter guiding mechanism In mounting hole, the one end in the second gap, the first guide bearing 2021, the second guide bearing is arranged in third guide bearing 2017 2016, the central axes of the 5th guide bearing 205 and the 4th guide bearing 203 be parallel to each other and with third guide bearing 2017 Central axes are mutually perpendicular to.First guide bearing 2021, the second guide bearing 2016, third guide bearing 2017 central axes with The width direction of cutter 204 is parallel.Third guide bearing 2017 is parallel with the width direction of cutter 204.
Preferably, the other end in the second gap is additionally provided with conduit trough 2014.Conduit trough 2014 is used to hold forced air cooled tube 2020, Conduit trough 2014 is located at the right side of the second cutter guiding mechanism mounting hole, and the left end of conduit trough 2014 and the second cutter Guiding machine The connection of structure mounting hole.
According to a particular embodiment of the invention, cutter positioning mechanism includes tool apron 206, and one end of tool apron 206 is equipped with tool apron Mounting hole, tool apron 206 pass through tool apron mounting hole by fastener and are connected to 202 upper surface of mounting base, and the other end of tool apron 206 is set There is knife spine slot.The left end in the trench bottom of knife spine slot and the first gap and the second gap is on same vertical plane.It is also set on cutter 204 There is sharpening slot, is used when sharpening for whetstone, cutter positioning mechanism should also include the flat head screw in tool apron mounting hole, and Cooperate the threaded hole opened up in mounting base 202, flat head screw is mounted in mounting base 202 from the perforation of tool apron 206.The width of knife spine slot Degree is identical as the thickness in the first gap, the second gap, and is all larger than the thickness of cutter 204.Preferably, the width of knife spine slot and One gap, the thickness in the second gap are 1~2mm bigger than the thickness of cutter 204.
According to a particular embodiment of the invention, air cooling mechanism includes gas-guide tube 2010, first fixed chuck 208, air supply pipe 207, the fixed chuck 2011 of adapter 209, gas-guide tube 2010, second, forced air cooled tube 2020 and spray head 2015.On cutter chuck holder adapted 201 also Equipped with cutterhead mounting hole 2012, the upper surface for being connected to cutter chuck holder adapted 201 is fixedly installed in air supply pipe 207 by the first fixed chuck 208 At cutterhead mounting hole 2012, for fixing air supply pipe 207.The end of air supply pipe 207 is connected to air guide by adapter 209 The beginning of pipe 2010.Gas-guide tube 2013 is fixedly installed second fixed chuck 2011 is connected to the upper surface of cutter chuck holder adapted 201 and leans on At nearly guide hole 2013, for fixing gas-guide tube 2010.Gas-guide tube 2010 passes through guide hole 2013 and connect with forced air cooled tube 2020, wind The lower surface of cutter chuck holder adapted 201 is arranged in cold pipe 2020, and the end of forced air cooled tube 2020 is arranged in conduit trough 2014.Forced air cooled tube 2020 End be provided with spray head 2015, the cold air of ejection of meeting and discussing is used for cooling to cutter 204.Spray head 2015 is in open circles cone cell, is leaned on 2015 top end of nearly spray head, offers the first venthole and the second venthole in 2015 top two sides of spray head.First venthole is used Cooling in the first side to cutter 204, the second venthole is used for cooling to the second side of cutter 204.Conduit trough 2014 is Rectangle, along 2018 thickness direction of limited block, from 2018 upper surface of limited block, perforation is opened up to 2018 following table of limited block conduit trough 2014 Face.Preferably, the width of conduit trough 2014 is greater than the diameter of forced air cooled tube 2020.More preferably, the width of conduit trough 2014 compares wind Big 2~the 5mm of cold 2020 diameter of pipe.
According to a particular embodiment of the invention, cutterhead further includes cutter 204, and cutter 204 is lamellar in cuboid, cutter 204 are located in the first gap and the second gap.The two sides of cutter 204 along its length are respectively equipped with knife spine and blade, on knife spine End is resisted against in knife spine slot, and the lower end of knife spine is resisted against on the circumferential surface of third guide bearing 2017.First side of cutter 204 Face is resisted against the circumferential surface of the first guide bearing 2021 and the 4th guide bearing 203, and the second side of cutter 204 is resisted against It two guiding axis and holds on the circumferential surface of the 5th guide bearing 205.206 bottom surface of tool apron is also uniform along the width direction of tool apron 206 Be equipped with anti-skid chequer.202 upper surface of mounting base and 206 bottom surface contact position of tool apron, which also cooperate, is equipped with anti-skid chequer, which is used for Increase the frictional force between tool apron 206 and mounting base 202.Preferably, fastener is bolt, and 206 mounting hole of tool apron is spiral shell in M10 Pit.
From the above, it can be seen that cutterhead of the invention is provided with air cooling mechanism, so that the cutter 204 being arranged on cutterhead is being cut Cut out non-woven fabrics during, can fast cooling, avoid the cut mark of non-woven fabrics from flash occur.Cutterhead of the invention simultaneously is provided with Cutter guiding mechanism and cutter positioning mechanism, so that cutter 204 is during moving up and down, feed is accurate, and cutter 204 generates Abrasion greatly reduce, reduce cutterhead maintenance and replacement the frequency, improve the quality of production of non-woven fabrics, reduce non-woven fabrics The cost of production.
As shown in Figure 6, Figure 7 according to a particular embodiment of the invention, a kind of nonwoven production process cutting device, non-woven fabrics is cut Sanction machine includes transport unit, and transport unit is arranged in ground base.Transport unit include cutting device rack 301, cutting device roller 3019, Hairbrush roller-way 3020 and screw rod.Two cutter racks are parallel along its length and gap setting, two cutting device racks 301 Lower surface with ground face contact.Connect again with ground after bottom is first connected with each other it should be noted that two racks can be It connects, is also possible to not be connected with each other between two racks, directly be connect with ground.Cutting device roller 3019 is located at two cutting devices Between rack 301, the both ends of cutting device roller 3019 contradict the inner surface for being connected to two cutting device racks 301 respectively, and two A cutting device roller 3019 is separately positioned on the both ends of two cutting device racks 301 along its length.Along the side of conveyer belt operation Xiang Weiqian, front end cutting device roller 3019 are active roll, and rear end cutting device roller 3019 is driven roller, and active roll passes through Deceleration train is connected with motor, and active roll can at the uniform velocity rotate driven by the motor, passes through 3020 band of hairbrush roller-way It moves driven roller to rotate at the same speed, so as to realize the conveying of non-woven fabrics and retract.The laying of hairbrush roller-way 3020, which is connected to, cuts out 3019 upper surface of machine roller, hairbrush roller-way 3020 formed can continuous rotation band-like circuit.The upper table of two cutting device racks 301 Face offers guide groove along its length, screw rod is equipped in guide groove, screw rod is for providing pulling force and guiding.It cuts out on right side Machine rack 301 is the first cutting device rack, and the cutting device rack in left side is the second cutting device rack, table in the first cutting device rack The guide groove that face opens up is the first guide groove 3016, and the guide groove that the second cutting device rack upper surface opens up is the second guide groove 3015, the first guide groove 3016 is interior equipped with the first screw rod, and the second guide groove 3015 is interior equipped with the second screw rod, the first screw rod and second Screw rod can rotate at the same speed under the drive of speed reducer, and crossbeam 3017 is driven to be moved forward and backward.
According to a particular embodiment of the invention, non-woven fabrics cutting device further includes moving portion, and moving portion is located above transport unit. Moving portion includes sliding block 303, crossbeam pedestal 302, crossbeam 3017 and control cabinet 3014.Sliding block 303 is set in guide groove, and two Threaded hole is equipped at 303 center of sliding block, sliding block 303 is cooperatively connected by threaded hole and screw rod, and formation can along guide groove direction The mechanism to reciprocatingly slide.The lower surface of crossbeam pedestal 302 is fixedly connected on the upper surface of sliding block 303, crossbeam pedestal 302 it is upper Surface is provided with crossbeam 3017, and crossbeam 3017 is for providing support and guiding.Control cabinet 3014 is connected to one end of crossbeam 3017, Control cabinet 3014 is used to control the start and stop of whole device and the cutting path of cutter 304.Control cabinet 3014 further includes that may be programmed Controller, user can the shape of size and cloth to the cloth to be cut out cutting device is programmed, in actual work, worker The beginning and end that cutting device need to be only controlled by start-stop button operates, and the specific movement of cutter 304 is to pass through PLC technology Device is realized.
According to a particular embodiment of the invention, non-woven fabrics cutting device further includes cutting part, and cutting part is connected in moving portion Surface.Cutting part includes backboard 3012, jacking fixed plate, cutter lifting column 3011 and cutter 304.The lower surface of backboard 3012 with Crossbeam 3017 connects.Jacking fixed plate 3010 is L-shaped, the vertical side walls of L-shaped jacking fixed plate 3010 and the side of backboard 3012 Wall connection.Cutter lifting column 3011 is connect with jacking fixed plate top lower surface, and cutter lifting column 3011 is for being promoted and being transferred Cutter 304.The main structure of cutter lifting column 3011 is hydraulic cylinder, passes through the flexible rising to control cutter 304 of hydraulic cylinder And decline.Cutter 304 is lamellar in cuboid, and 304 upper end of cutter is connect with the lower surface of cutter lifting column 3011, cutter 304 Lower end is equipped with the tip of triangular shape, and cutter 304 offers blade along the side in rectangular degree direction.
According to a particular embodiment of the invention, cutting part further includes supporting plate lifting column 309, middle support movable plate 308, whetstone Adjust device 307, whetstone 305, cutterhead column 3018, cutterhead 306 and triangle tool apron 3013.Four supporting plate lifting columns 309 Upper end is connected to four corners of the top plate lower surface of jacking fixed plate, during the lower end of four supporting plate lifting columns 309 is connected to Hold in the palm four corners of the upper surface of movable plate.Four 309 primary structures of supporting plate lifting column are hydraulic cylinders, and hydraulic cylinder can drive Middle support movable plate moves up and down, and the lower surface of middle support movable plate is connected with cutterhead column 3018, and 3018 lower surface of cutterhead column connects It is connected to cutterhead 306, cutterhead column 3018 can move up and down with movable knife disc 306, and cutterhead 306 is in round pie, open up on cutterhead 306 There is the first rectangular through-hole.Triangle tool apron 3013 is connected to the upper surface of cutterhead 306, the front end through-thickness of triangle tool apron 3013 Knife spine slot is offered, for providing positioning and guiding.It is additionally provided with whetstone adjustment device 307 below middle support movable plate 308, whets a knife The lower surface of stone adjustment device 307 is connected with whetstone 305, and whetstone 305 is cylindrical, and two whetstones 305 are respectively set At the both ends of whetstone adjustment device 307 along its length.When the cutter 304 of cutting device needs to whet a knife, whetstone tune Hydraulic cylinder in engagement positions 307 starts to attack under the fuel feeding effect of hydraulic circuit, and cutterhead 306 is under the drive of cutterhead lifting column It moves down, cutterhead 306 is moved to the bottom at the triangle tip of cutter 304, and cutterhead adjusts device and whetstone 305 is driven to contradict Into the sharpening slot for the triangle tool apron 3013 being placed on cutterhead 306, due to the bottom of sharpening slot be it is arc-shaped, just can be with It is contacted with the fitting of the protruded stigma of 305 lower end of whetstone, whetstone adjusts and is equipped with rotating mechanism in device 307, and rotating mechanism drives mill Knife stone 305 rotates, and two 305 direction of rotation of whetstone turn on the contrary, so as to the blade polishing to cutter 304, is ground Knife.
According to a particular embodiment of the invention, crossbeam 3017 is cylindrical, and the surface of crossbeam 3017 is equipped with backboard 3012 and leads To slot, 3012 guide groove of backboard is used to provide guiding for the movement of backboard 3012, and the lower surface of backboard 3012 is arc-shaped, backboard The diameter of the circular arc of 3012 lower surfaces is identical as the outer diameter of crossbeam 3017, convenient for being fitted and connected for backboard 3012 and crossbeam 3017. The upper surface of crossbeam pedestal 302 is arc-shaped, the outer diameter phase of the diameter and crossbeam 3017 of the circular arc of the upper surface of crossbeam pedestal 302 Together, being fitted and connected convenient for crossbeam pedestal 302 and crossbeam 3017.Middle 308 lower surface of support movable plate is additionally provided with along its length leads Rail.Whetstone adjustment 307 upper surface of device offers 305 guide groove of whetstone, and whetstone adjustment device 307 passes through whetstone 305 guide grooves are cooperatively connected on guide rail, are moved to sharpening station convenient for whetstone 305.Middle support movable plate 308 and jacking are fixed Between the side wall of plate 3010 be equipped with one section of gap, convenient for middle support movable plate 308 under the drive of supporting plate lifting column 309 on move down It is dynamic.Middle support movable plate 308 also penetrates through and offers the second rectangular through-hole, for providing positioning.Cutter 304 is from cutter lifting column 3011 Start, the first rectangular opening on the second rectangular opening and cutterhead 306 extends to 306 lower section of cutterhead.The knife spine of cutter 304 contradicts In the knife spine slot of tool apron, the not swingable rock-steady structure in left and right is formed.Whetstone 305 is equipped with protruded stigma, triangle tool apron 3013 Side be additionally provided with sharpening slot, the protruded stigma of 305 lower end of whetstone can be bonded conflict in sharpening slot.Whetstone adjusts device 307 Be equipped with rotational structure, rotational structure drives whetstone 305 to rotate, two whetstones 305 it is oppositely oriented.Hairbrush roller-way 3020 Multiple hairbrush blocks are equipped with, multiple hairbrush blocks are arranged along 3020 length and width direction uniform gap of hairbrush roller-way.
To sum up, cutting device crossbeam of the invention can be free to slide in cutting device rack length direction, it is located on crossbeam Backboard can be free to slide along cutting device rack width direction, enable cutter in the non-woven fabrics table being laid on hairbrush roller-way It is moved freely in two-dimensional surface where face, while cutter can move up and down under the action of cutter lifting column, so as to Non-woven fabrics is cut into different sizes and different shapes, the demand of client can be better met, while improving non-woven fabrics The efficiency of production reduces the cost of nonwoven production, and the process for simplifying nonwoven production saves manpower and time.
According to a particular embodiment of the invention, as shown in figure 8, the main view of the hairbrush roller-way for the embodiment of the present invention, main Dynamic roller 401 and driven roller 405 are arranged in cutting device rack, and the wheel shaft of active roll 401 passes through shaft coupling and reduction gearbox Output shaft be connected, reduction gearbox rotates under the drive of motor, thus drive active roll 401 rotate.Active roll 401 is logical Crossing conveyer belt 403 drives driven roller 405 to rotate.In practical application, with the increase of running time, conveyer belt 403 can go out The phenomenon that now fluffing, should be by being arranged in the tensioning apparatus in 405 outside of driven roller to separate to avoid conveyer belt 403 from skidding The direction of active roll 401 adjusts driven roller 405, and tensioning apparatus is nut by being fixed on the rack and passes through nut The bolt on wheel shaft is acted against to realize.
According to a particular embodiment of the invention, as shown in figure 9, being the top view of the hairbrush roller-way of the embodiment of the present invention, often Gap is equipped between a hairbrush pedestal 402, gap is used to ventilate (it should be noted that the present invention can also be by hairbrush base Venthole is opened up to realize the function of ventilation on seat 402, as long as guaranteeing that venthole is staggered with the bristle 408 on hairbrush pedestal 402 Position), bristle 408 is used to carry non-woven fabrics.In actual production, one layer of plastic foil can be generally covered on non-woven fabrics, Under the pumping of negative pressure plate 406,403 upper surface of conveyer belt forms negative pressure, and non-woven fabrics is firmly pressed in brush roll by standard atmospheric pressure On road, convenient for cutting out for cutting device.
It according to a particular embodiment of the invention, as shown in Figure 10, is the A-A section view of the hairbrush roller-way of the embodiment of the present invention Figure, pumping plant 4010 be arranged on the outside of hairbrush roller-way, have aspiration pump in pumping plant 4010, by exhaust tube 4011 and negative tube 407 with And negative pressure plate 406 is evacuated, exhaust tube 4011 and negative tube 407 are steel hard tube, negative pressure plate 406 be it is fixed, to increase Add pumping effect.Negative pressure plate 406 in the present invention can also increase the device moved up and down, when aspiration pump is opened, negative pressure plate 406 are moved up by mobile device, and the upper surface of 406 4 side walls of negative pressure plate contradicts on 403 lower surface of conveyer belt, in this way Convenient for forming closed space, it is relatively easy to form negative pressure.
It according to a particular embodiment of the invention, as shown in figure 11, is the partial enlargement of the negative pressure device of the embodiment of the present invention Figure, there are two the side walls being obliquely installed for negative pressure plate 406, this is because there is the presence of roller at 403 both ends of conveyer belt.In order to guarantee to bear 406 upper end of pressing plate can alongst stretch out sufficient length, increase vacuum effect, roller is soon arrived in the lower end of sloped sidewall When, the upper end of sloped sidewall just may be at the arc transition region between roller and conveyer belt 403.
According to a particular embodiment of the invention, a kind of nonwoven production process hairbrush roller-way, hairbrush roller-way are located at cutting device Below cutter, hairbrush roller-way is equipped with non-woven fabrics, and before the direction of non-woven fabrics transmission is, hairbrush roller-way includes conveyer belt 403, defeated Band 403 is sent to be set in the rack of cutting device, 403 upper surface of conveyer belt is equipped with brush member 409, the upper surface of conveyer belt 403 Uniformly perforation offers gas port 404 between lower surface, and the both ends of conveyer belt 403 are equipped with roller, conveyer belt 403 formed around The circuit of roller rotation.Negative pressure device, negative pressure device is located at the back-shaped intracavitary of the formation of conveyer belt 403, for conveyer belt 403 The non-woven fabrics of side forms negative pressure.
According to a particular embodiment of the invention, brush member 409 includes hairbrush pedestal 402 and bristle 408.Hairbrush pedestal 402 is lamellar in square, and the lower surface of hairbrush pedestal 402 is connected to the upper surface of conveyer belt 403, hairbrush pedestal 402 it is upper Surface is close to be covered with bristle 408.Multiple 402 surroundings of hairbrush pedestal are equipped with one end gap.Bristle 408 is cylindrical, bristle 408 Top surface and the circumferential surface junction of bristle 408 are equipped with transition chamfering, cause scratch phenomenon to non-woven fabrics for preventing.Positioned at conveying Roller with 403 front ends is active roll 401, and active roll 401 is connected with retarder by 401 wheel shaft of active roll, is slowed down Device is connected with the motor in cutting device rack.Roller positioned at 403 rear end of conveyer belt is driven roller 405, driven roller 405 The both ends of wheel shaft are respectively connected with roller tensioning apparatus, and roller tensioning apparatus is used to adjust the tightness of conveyer belt 403.
According to a particular embodiment of the invention, negative pressure device includes pumping plant 4010, exhaust tube 4011, negative tube 407 and bears Pressing plate 406.Negative pressure plate 406 is in hollow rectangular-shape, and the leading flank of negative pressure plate 406 and trailing flank are both with respect to negative pressure plate 406 Bottom surface is inclined outwardly, and the width direction at the center of bottom surface along bottom surface is equipped with groove, and groove two sides and bottom surface are equipped with transition Inclined-plane, groove center offer pumping through-hole.Negative tube 407 is sealedly connected in pumping through-hole, the lower end of negative tube 407 connects It is connected to exhaust tube 4011, exhaust tube extends to pumping plant 4010, and connect with the reserved suction hole on pumping plant 4010.Negative pressure plate 406 One end close to active roll 401, the other end of negative pressure plate 406 close to driven roller 405, the upper surface of negative pressure plate 406 close to The lower surface of upper section conveyer belt 403, convenient for forming negative pressure to 403 upper surface of conveyer belt.407 lower end of negative tube is equipped with elbow, curved One end of head is sealedly connected on the lower end of negative tube 407, and the other end of elbow is sealedly connected on the end of exhaust tube 4011.
To sum up, 403 upper surface gap of conveyer belt of the invention is equipped with brush member 409, non-woven fabrics is placed on hair On brush assemblies 409, brush member 409 provides feed space for the cutter of cutting device, it is therefore prevented that conveyer belt 403 is cut by cutter Wound, while gas port 404 is also provided on conveyer belt 403 of the invention, conveyer belt 403 has negative pressure plate 406, can be defeated Sending 403 upper surface of band to form negative pressure can firmly be adsorbed on non-woven fabrics on conveyer belt 403 when non-woven fabrics is cut out, thus It ensure that the accuracy that cutting device is cut, reduce scrap rate, reduce the maintenance cost of cutting device.
According to an embodiment of the invention, as shown in Figure 12 and Figure 13, the present invention provides a kind of laminating pressure of nonwoven production process Flower machine.It is as shown in figure 12 the top view of laminating embossing machine of the invention, the first cloth is located on the first feed roller 5023, passes through It is directed at below first guide roller 5024 below second guide roller 502 and goes further to third guide roller 503.Second cloth be located at second into Expect on roller 5021, the second cloth is by moving towards third guide roller 503 below the second guide roller 502.First cloth and the second cloth It is overlapped at the second guide roller 502.The cloth of two sections of coincidences moves forward to the first tensioning above third guide roller 503 together 5019 lower section of wheel, using embossing pad upper surface is moved towards above the first knurling rolls 504, then by table on the second knurling rolls 5018 Face moves to 505 lower surface of the second tensioning wheel, then passes through among two laminating wheels up and down of the first laminating wheel 5016, at this time First cloth and the second cloth are carried out to laminating for the first time, formation third cloth.506 upper surface of the 4th guide roller is moved to, then The upper surface of the 4th tensioning wheel 507 is moved to by the lower section of third tensioning wheel 5015, using the following table of the 5th tensioning wheel 508 Face moves to the upper surface of the 5th guide roller 5014, then wears among two laminating wheels up and down of the second laminating wheel 509 It crosses, the first cloth and the second cloth is being subjected to laminating for the second time third cloth after formation is laminating twice at this time.Third cloth By on horizontal knife 5010 moved beneath to reclaiming plate 5011, supersonic generator 5029 issues ultrasonic wave, it is set in rack 501 On ultrasonic detecting probe detect the position of third cloth after, signal is fed back into control device 5025, control device 5025 execute order to horizontal knife 5010 according to the size of cutting out of the non-woven fabrics of setting, and horizontal 5010 downlink of knife shears disconnected cloth, then Manually embossing, laminating and after cutting out cloth are stacked neatly, joint sealing packing.
According to a particular embodiment of the invention, the laminating embossing machine of a kind of nonwoven production process provided by the invention, along nothing After woven fabric flow direction is, the laminating embossing machine of non-woven fabrics includes:Tensioning apparatus is fed, charging tensioning apparatus is located at laminating embossing machine Front end.Feeding tensioning apparatus includes feed roller, electromagnetism tensioner, the first guide roller 5024 and the second guide roller 502.Feed roller Including charging axle, one end of charging axle is equipped with Tension gear, and Tension gear is sequentially connected by tensioning idle pulley and electromagnetism tensioner. Feed roller includes the first feed roller 5023 and the second feed roller 5021, after the second feed roller 5021 is located at the first feed roller 5023 End, for the first guide roller 5024 between the first feed roller 5023 and the second feed roller 5021, the second guide roller 502 is located at second The rear end of feed roller 5021.Electromagnetism tensioner passes through the rotation of the axis of feed roller, so that between axis and hollow cylinder Tensioning block protrusion hollow cylinder outer surface, so as to which feed roller will be set in by way of increasing feed roller outer diameter On non-woven fabrics yardage roll be fixed on feed roller.Electromagnetism tensioner is matched by idle pulley with the charging gear being located in charging axle simultaneously Close connection, charging axle is rotated, but non-woven fabrics on roller-way after setting completed, if non-woven fabrics excessively pine without being tightened up When, it can be reversed rotation feed roller and non-woven fabrics be tightened up on roller-way.Feed roller by hollow cylindrical tube interference be set in into Expect to be formed outside axis, hollow cylindrical tube outer surface is uniformly equipped with rectangular through-hole, and tensioning is equipped between hollow cylindrical tube and charging axle Block, in a rectangular parallelepiped shape, one end of tensioning block is contradicted in charging axle outer surface tensioning block, and the other end extends to sky by rectangular through-hole Outside heart cylinder.Preferably, the electromagnetism tensioner in the specific embodiment of the invention includes the first electromagnetism tensioner 5022 and the first electricity Magnetic tension device 5020.First feed roller 5023 is located at the interposition of the first electromagnetism tensioner 5022 and the first electromagnetism tensioner 5020 Set place.
Embossing device, embossing device are located at the rear end of charging tensioning apparatus.Embossing device includes cylinder 5026, wheel seat 5027 With embossed wheel 5028.Cylinder 5026 is located in laminating embossing machine rack 501, for promoting and transferring wheel seat 5027, cylinder 5026 Lower end connects wheeled base 5027, and 5027 lower end of wheel seat is equipped with embossed wheel 5028, and embossed wheel 5028 is used to form flower on non-woven fabrics Trace.Embossed wheel 5028 is coaxially connected with embossing driven gear, and embossing clump moving gear passes through on chain and laminating embossing machine rack 501 Embossing driving gear be connected.Two groups of embossing driving gears are fixed on same axis, can guarantee two pressures when axis rotation The revolving speed of flower driving gear is identical, to guarantee that the revolving speed for being embossed driven gear is identical, and then guarantees the revolving speed of embossed wheel 5028 It is identical.
Lamination device, lamination device are located at embossing device rear, and lamination device includes laminating wheel and laminating motor.Each group Laminating wheel include upper laminating wheel and under laminating wheel, under laminating wheel be located at immediately below upper laminating wheel, under laminating wheel top with above cover The bottom end for closing wheel connects, under wheel shaft one end of laminating wheel be connected with laminating motor.The steering of upper laminating wheel laminating wheel under On the contrary.Scissoring device, cutting device are located at the rear of lamination device.Cutting device includes 5012 mobile device of tool apron, tool apron 5012, horizontal knife 5010 and reclaiming plate 5011.5012 mobile device of tool apron is arranged in laminating embossing machine rack 501, tool apron 5012 Mobile device lower end is connected with tool apron 5012, and 5012 lower end of tool apron is connected with horizontal knife 5010, for non-woven fabrics to be truncated.Reclaiming plate 5011 is lamellar for cuboid, and the side of reclaiming plate 5011 is hinged on the rear end of laminating embossing machine rack 501 by hinge, is formed The mechanism reciprocally folded.
According to a particular embodiment of the invention, laminating wheel includes the first laminating wheel 5016 and the second laminating wheel 509, and first covers It closes between wheel 5016 and the second laminating wheel 509, is successively arranged the 4th guide roller 506, third tensioning wheel the 5015, the 4th from front to back Tensioning wheel 507, the 5th tensioning wheel 508 and the 5th guide roller 5014, third tensioning wheel 5015 and the 5th tensioning wheel 508 are located at laminating The bottom of embossing machine rack 501.Between second guide roller 502 and the first laminating wheel 5016, it is successively arranged third later in the past and leads To roller 503, the first tensioning wheel 5019, the first knurling rolls 504, the second knurling rolls 5018 and the second tensioning wheel 505.4th guide roller 506, third tensioning wheel 5015, the 4th tensioning wheel 507, the 5th guide roller 5014, third guide roller 503, the first tensioning wheel 5019, First knurling rolls 504, the second knurling rolls 5018 and the second tensioning wheel 505 are generally aligned in the same plane, for non-woven fabrics to be tensioned and changed Become transmission direction.
According to a particular embodiment of the invention, embossing device further includes embossing backing plate, control device 5025 and ultrasonic wave hair Raw device 5029, embossing backing plate is located at 5028 lower section of embossed wheel, and is embossed backing plate and is located at the first knurling rolls 504 and the second knurling rolls Between 5018, for providing carrying and support.Wheel seat 5027 is in inverted U-shaped, and wheel seat 5027 includes side plate, on two side plates Equipped with bearing groove, wheel shaft is mounted in bearing groove by bearing, and one end of wheel shaft extends to outside bearing groove, is connected with passive embossing Gear, the other end of wheel shaft are located at speed and search in bearing groove.5028 outer circumference surface of embossed wheel is circumferentially uniformly equipped with protrusion, is used for Decorative pattern is extruded on non-woven fabrics.Two sets of embossing device is located at the top of non-woven fabrics both sides of the edge along its length, is used for Decorative pattern is formed in the two sides of non-woven fabrics.
According to a particular embodiment of the invention, embossing pad board bottom portion is connected with backing plate hydraulic column, for going up and down embossing backing plate And carry embossed wheel 5028.Control device 5025 is located at below embossing device, and control device 5025 is located at laminating embossing machine rack 501 bottoms, control device 5025 include tension controller regulation button, scram button, facility switching and display screen.Ultrasonic wave Generator 5029, supersonic generator 5029 are located at horizontal 5010 lower section of knife, and supersonic generator 5029 is arranged in laminating embossing machine The bottom of rack 501, the adaptation of supersonic generator 5029 are connected with ultrasonic detecting probe, move forwards for detecting non-woven fabrics Position.Support rod is equipped with below reclaiming plate 5011, one end of support rod is connected in the rack 501 of laminating embossing machine, another End is connected to the lower surface of reclaiming plate 5011.
It in the present invention, further include the laminating motor connected with laminating wheel, for providing driving force.The laminating motor includes First laminating motor 5017 and the second laminating motor 5013.First laminating motor 5017 is connect with the first laminating wheel 5016, and second Laminating motor 5013 is connect with the second laminating wheel 509.
In conclusion laminating embossing machine of the invention is set there are two feed roller and two groups of laminating wheels, two sections of non-woven fabrics pass through Guide roller is stacked together, and laminating together by two groups of laminating wheels;Composite embossed machine of the invention is additionally provided with two groups of embossing Wheel, two groups of embossed wheels can be pressed into automatically decorative pattern in the two sides of non-woven fabrics during non-woven fabrics flows;Meanwhile being located at this The horizontal knife of laminating embossing machine end is invented, different length can be cut into non-woven fabrics according to the size of setting, to meet client Actual demand;The present invention improves the efficiency of nonwoven production, reduces the cost of nonwoven production, and it is raw to simplify non-woven fabrics The process of production, saves manpower and time.
The above description is only a preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification, Equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of laminating embossing machine of nonwoven production process, which is characterized in that the laminating embossing machine of non-woven fabrics includes:
Tensioning apparatus is fed, the charging tensioning apparatus is located at the front end of the laminating embossing machine;The charging tensioning apparatus packet Include feed roller, electromagnetism tensioner, the first guide roller and the second guide roller;The feed roller includes charging axle, the charging axle One end is equipped with Tension gear, and the Tension gear is sequentially connected by tensioning idle pulley and the electromagnetism tensioner;The feed roller Including the first feed roller and the second feed roller, second feed roller is located at the rear end of first feed roller, and described first leads To roller between first feed roller and second feed roller, second guide roller is located at second feed roller Rear end;
Embossing device, the embossing device are located at the rear end of the charging tensioning apparatus;The embossing device includes cylinder, wheel seat And embossed wheel;The cylinder is located in the laminating embossing machine rack, for promoting and transferring the wheel seat, the cylinder lower end It is connected with the wheel seat, the wheel seat lower end is equipped with embossed wheel, and the embossed wheel on non-woven fabrics for forming scratches;The pressure Floral whorl is coaxially connected with embossing driven gear, and the embossing clump moving gear passes through the pressure on chain and the laminating embossing machine rack Flower driving gear is connected;
Lamination device, the lamination device are located at the embossing device rear, and the lamination device includes laminating wheel and laminating electricity Machine;Laminating wheel described in each group include upper laminating wheel and under laminating wheel, laminating wheel is located at immediately below the upper laminating wheel under described, The top of laminating wheel and the bottom end of the upper laminating wheel connect under described, and wheel shaft one end of laminating wheel, which is connected with, under described covers Close motor;It is described it is it is laminating wheel with it is described under the steering of laminating wheel it is opposite;
Scissoring device, the cutting device are located at the rear of the lamination device;The cutting device include tool apron mobile device, Tool apron, horizontal knife and reclaiming plate;The tool apron mobile device is arranged in the laminating embossing machine rack, the tool apron mobile device Lower end is connected with the tool apron, and the tool apron lower end is connected with the horizontal knife, for the non-woven fabrics to be truncated;The reclaiming plate is Cuboid is lamellar, and the side of the reclaiming plate is hinged on the rear end of the laminating embossing machine rack by hinge, and formation can be past The mechanism folded again.
2. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that the feed roller is by sky Heart cylindrical drum interference is set in outside charging axle and is formed, and the hollow cylindrical tube outer surface is uniformly equipped with rectangular through-hole, the sky Tensioning block is equipped between heart cylindrical drum and the charging axle, in a rectangular parallelepiped shape, one end of the tensioning block contradicts the tensioning block In the charging axle outer surface, the other end is extended to outside the hollow cylinder by the rectangular through-hole.
3. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that the laminating wheel includes Two groups of laminating wheels, and the respectively first laminating wheel and the second laminating wheel, between the described first laminating wheel and the second laminating wheel, from It is successively arranged the 4th guide roller, third tensioning wheel, the 4th tensioning wheel, the 5th tensioning wheel and the 5th guide roller front to back, described Three tensioning wheels and the 5th tensioning wheel are located at the bottom of the laminating embossing machine rack;
Between second guide roller and the first laminating wheel, in the past after be successively arranged third guide roller, the first tensioning wheel, First knurling rolls, the second knurling rolls and the second tensioning wheel;
4th guide roller, the 4th tensioning wheel, the 5th guide roller, third guide roller, the first tensioning wheel, the first knurling rolls, Two knurling rolls and the second tensioning wheel are generally aligned in the same plane, for transmission direction to be tensioned and changed to the non-woven fabrics.
4. a kind of laminating embossing machine of nonwoven production process as claimed in claim 3, which is characterized in that the embossing device is also Including being embossed backing plate, the embossing backing plate is located at below the embossed wheel, and the embossing backing plate is located at first knurling rolls And second between knurling rolls, for providing carrying and support;Embossing pad board bottom portion is connected with backing plate hydraulic column, for going up and down The embossing backing plate simultaneously carries the embossed wheel.
5. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that the Scissoring device is also Including supersonic generator, the supersonic generator is located at below the horizontal knife, and the supersonic generator is arranged described The bottom of laminating embossing machine rack, the supersonic generator adaptation is connected with ultrasonic detecting probe, for detecting non-woven fabrics The position moved forwards.
6. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that the wheel seat is in inversion U-shaped, the wheel seat includes side plate, is equipped with bearing groove on two side plates, and the wheel shaft is mounted on described by bearing In bearing groove, one end of the wheel shaft is extended to outside bearing groove, is connected with the passive embossing gear, the other end of the wheel shaft It is searched in bearing groove positioned at speed.
7. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that the embossed wheel outer circle Circumferential surface is circumferentially uniformly equipped with protrusion, for extruding decorative pattern on the non-woven fabrics.
8. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that the laminating embossing machine It further include control device, the control device is located at below the embossing device, and the control device is located at the laminating embossing Machine bottom of the frame, the control device include tension controller regulation button, scram button, facility switching and display screen.
9. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that below the reclaiming plate Equipped with support rod, one end of the support rod is connected in the rack of the laminating embossing machine, and the other end is connected to the discharging The lower surface of plate.
10. a kind of laminating embossing machine of nonwoven production process as described in claim 1, which is characterized in that two sets of pressures Embossing device is located at the top of non-woven fabrics both sides of the edge along its length, for forming flower in the two sides of the non-woven fabrics Line.
CN201810709385.7A 2018-07-02 2018-07-02 A kind of laminating embossing machine of nonwoven production process Pending CN108859376A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109457432A (en) * 2019-01-14 2019-03-12 韩涛 A kind of industrial cloth emebosser
CN111663279A (en) * 2020-06-30 2020-09-15 福建雷尔新材料有限公司 Cotton ginning and slitting integrated equipment for producing antibacterial hot-air non-woven fabric for cloth diaper
CN112981839A (en) * 2021-02-19 2021-06-18 王怀 Non-woven fabric production laminating embossing machine
CN113306262A (en) * 2021-06-15 2021-08-27 温州市中心医院 Medical non-woven fabric production equipment

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Publication number Priority date Publication date Assignee Title
CN105479909A (en) * 2016-01-14 2016-04-13 佛山市格菲林卫材科技有限公司 Production system and production process for 3D embossed composite nonwoven fabric
CN106044351A (en) * 2016-07-08 2016-10-26 天津鑫亿达家具有限公司 Automatic cloth-spreading and cloth-cutting all-in-one machine used for furniture cloth
CN208411026U (en) * 2018-07-02 2019-01-22 江苏湛德医疗用品有限公司 A kind of laminating embossing machine of nonwoven production process

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105479909A (en) * 2016-01-14 2016-04-13 佛山市格菲林卫材科技有限公司 Production system and production process for 3D embossed composite nonwoven fabric
CN106044351A (en) * 2016-07-08 2016-10-26 天津鑫亿达家具有限公司 Automatic cloth-spreading and cloth-cutting all-in-one machine used for furniture cloth
CN208411026U (en) * 2018-07-02 2019-01-22 江苏湛德医疗用品有限公司 A kind of laminating embossing machine of nonwoven production process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109457432A (en) * 2019-01-14 2019-03-12 韩涛 A kind of industrial cloth emebosser
CN111663279A (en) * 2020-06-30 2020-09-15 福建雷尔新材料有限公司 Cotton ginning and slitting integrated equipment for producing antibacterial hot-air non-woven fabric for cloth diaper
CN112981839A (en) * 2021-02-19 2021-06-18 王怀 Non-woven fabric production laminating embossing machine
CN113306262A (en) * 2021-06-15 2021-08-27 温州市中心医院 Medical non-woven fabric production equipment

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