CN108858641A - A method of sawdust production composite plate is discarded with oak - Google Patents

A method of sawdust production composite plate is discarded with oak Download PDF

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Publication number
CN108858641A
CN108858641A CN201810411925.3A CN201810411925A CN108858641A CN 108858641 A CN108858641 A CN 108858641A CN 201810411925 A CN201810411925 A CN 201810411925A CN 108858641 A CN108858641 A CN 108858641A
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China
Prior art keywords
sawdust
parts
oak
composite plate
level
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Application number
CN201810411925.3A
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Chinese (zh)
Inventor
杨静
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Guigang Wansheng Wood Co Ltd
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Guigang Wansheng Wood Co Ltd
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Priority to CN201810411925.3A priority Critical patent/CN108858641A/en
Publication of CN108858641A publication Critical patent/CN108858641A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/002Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/007Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/006Additives being defined by their surface area
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The present invention provides a kind of method for discarding sawdust production composite plate with oak, belong to sawdust recycling manufacture field, oak sawdust is put into pulverizer and is crushed, it places into dry in wood dust dryer, sawdust after drying is subjected to sieving screening, it is last hot-forming in binder in being stirred in blender after the sawdust after screening is matched according to different-grain diameter, it is carried out after polishing repairing type again to get to the composite plate.Invention provides a kind of method for discarding sawdust production composite plate with oak, and this method can make full use of oak sawdust, and the composite plate intensity obtained by processing is high, elasticity is good, is free of harmful substance, and use is safe.

Description

A method of sawdust production composite plate is discarded with oak
【Technical field】
The present invention relates to sawdusts to recycle processing technique field, and in particular to a kind of to discard sawdust production composite plate with oak Method.
【Background technique】
Oak category Quercus acutissima, in yellowish-brown to reddish brown, growth ring is obvious for oak pith, slightly corrugate, and oak density is big, quality heavily fortified point Firmly, slow-drying is widely used in decoration lagging material and production fat.With the enhancing of world's environmental consciousness and the felling to forest It is restricted, increasingly increasing to timber-work demand in people's life, exists to the recycling industry of sawdust but then It has a vast market foreground and economic benefit.
【Summary of the invention】
Goal of the invention of the invention is:In view of the above problems, one kind is provided, sawdust production is discarded again with oak The method of plywood, this method can make full use of oak sawdust, and the composite plate intensity obtained by processing is high, elasticity is good, not contain Evil substance, use are safe.
To achieve the goals above, the technical solution adopted by the present invention is as follows:
A method of sawdust production composite plate is discarded with oak, is included the following steps:
S1:Oak sawdust is put into pulverizer and is crushed, is placed into wood dust dryer, in 105~110 DEG C of temperature Under the conditions of dry 4~6h;Sawdust after drying is subjected to sieving screening, partial size is that 4~5mm is level-one sawdust, 2~4mm of partial size Being lower than 2mm for second level sawdust, partial size is three-level sawdust;
S2:Choose 30~35 parts of level-one sawdust, 10~12 parts of second level sawdust, 4~9 parts of three-level sawdust and binder 15~18 Part, above-mentioned raw materials are put into blender and are stirred, mixed raw material is obtained;
Wherein, the binder includes the raw material components of following parts by weight:52~55 parts of high density polyethylene (HDPE), polyvinyl alcohol 6~9 parts, 1~1.5 part of dibenzothiazyl disulfide, 2~3 parts of maleic anhydride, 2~2.2 parts of glycerine, white carbon black 3~5 Part;
S3:Above-mentioned mixed raw material is added in molding die, is sent into panel hot press and is suppressed, in 150~155 DEG C At a temperature of carry out 10~15min of heat cure, then release, die sinking, carry out polishing repairing type after taking-up, on its surface uniformly It dries after spraying underwater paint to get the composite plate is arrived.
Further, in step sl, the water content after the oak sawdust is dry is 14~15%.
It further, is to choose 32 parts of level-one sawdust, 11 parts of second level sawdust, 6 parts of three-level sawdust and binder in step S2 16 parts, above-mentioned raw materials are put into blender and are stirred, obtains mixed raw material.
Further, in step s 2, the binder includes the raw material components of following parts by weight:High density polyethylene (HDPE) 54 Part, 8 parts of polyvinyl alcohol, 1.2 parts of dibenzothiazyl disulfide, 2.5 parts of maleic anhydride, 2.1 parts of glycerine, 4 parts of white carbon black.
Further, in step s 2, the production method of the binder is:The raw material investment of formed binder is anti- It answers in kettle, and after being heated with stirring to 105~108 DEG C, continuously stirs 20~30min.
Further, in step s 2, the specific surface area of the white carbon black is 148~155m2/g。
The present invention provides it is a kind of with oak discard sawdust production composite plate method, compared with prior art, have with Lower beneficial effect:
The present invention is that oak sawdust is put into pulverizer to crush, and places into drying in wood dust dryer, will dry Sawdust afterwards carries out sieving screening, in binder in sufficiently stirring in blender after the sawdust after screening is matched according to different-grain diameter It mixes uniformly, it is last hot-forming, then carry out after polishing repairing type to get to the composite plate.Wherein, oak sawdust of the present invention This part resource is re-used from wastes, the present invention such as processing leftover pieces, afterproduct recycling, can not only solve to give up The handling problems of gurry, turn waste into wealth, and realize rationally recycling for resource, avoid the waste of resource.
Sawdust after drying is carried out classification processing according to particle size by the present invention, rational proportion process raw material in difference The proportion of partial size sawdust while energy saving, can make the even density of gained composite plate, quality firm, resistance to compression folding endurance energy More preferably;The present invention is also added by high density polyethylene (HDPE), polyvinyl alcohol, dibenzothiazyl disulfide, maleic anhydride, the third three The combination of binder made of alcohol, white carbon black, this binder is safe and harmless, can merge very well between sawdust, has stronger Cohesive force, thus enhance gained composite plate intensity and elasticity.Each technological means of the present invention is all phase interworking It closes, mutually promote, and camp step by step, is all linked with one another, generated total technical effect is significantly larger than single technological means The simple adduction of generated technological means.
In short, the present invention provides a kind of method for discarding sawdust production composite plate with oak, this method can make full use of rubber Sawdust, the composite plate intensity height obtained by processing, elasticity is good, is free of harmful substance, and use is safe.
【Specific embodiment】
Below by way of specific embodiment, the invention will be further described.
Embodiment 1
A method of sawdust production composite plate is discarded with oak, is included the following steps:
S1:Oak sawdust is put into pulverizer and is crushed, is placed into wood dust dryer, in 105 DEG C of conditions of temperature Lower dry 4h, the water content after drying are 14%;Sawdust after drying is subjected to sieving screening, partial size is that 4~5mm is level-one wood Bits, 2~4mm of partial size be second level sawdust, partial size lower than 2mm be three-level sawdust;
S2:30 parts of level-one sawdust of selection, 10 parts of second level sawdust, 4 parts of three-level sawdust and 15 parts of binder, above-mentioned raw materials are put Enter in blender and stir, obtains mixed raw material;
Wherein, the binder includes the raw material components of following parts by weight:52 parts of high density polyethylene (HDPE), 6 parts of polyvinyl alcohol, 1 part of dibenzothiazyl disulfide, 2 parts of maleic anhydride, 2 parts of glycerine, 3 parts of white carbon black;The production method of the binder It is:By in the raw material of formed binder investment reaction kettle, and after being heated with stirring to 105 DEG C, 20min is continuously stirred;Institute The specific surface area for stating white carbon black is 148m2/g;
S3:Above-mentioned mixed raw material is added in molding die, is sent into panel hot press and is suppressed, in 150 DEG C of temperature Degree is lower to carry out heat cure 10min, and then release, die sinking, carry out polishing repairing type, the even application waterproof on its surface after taking-up It is dried after paint to get the composite plate is arrived.
Embodiment 2
A method of sawdust production composite plate is discarded with oak, is included the following steps:
S1:Oak sawdust is put into pulverizer and is crushed, is placed into wood dust dryer, in 110 DEG C of conditions of temperature Lower dry 6h, the water content after drying are 15%;Sawdust after drying is subjected to sieving screening, partial size is that 4~5mm is level-one wood Bits, 2~4mm of partial size be second level sawdust, partial size lower than 2mm be three-level sawdust;
S2:35 parts of level-one sawdust of selection, 12 parts of second level sawdust, 9 parts of three-level sawdust and 18 parts of binder, above-mentioned raw materials are put Enter in blender and stir, obtains mixed raw material;
Wherein, the binder includes the raw material components of following parts by weight:55 parts of high density polyethylene (HDPE), 9 parts of polyvinyl alcohol, 1.5 parts of dibenzothiazyl disulfide, 3 parts of maleic anhydride, 2.2 parts of glycerine, 5 parts of white carbon black;The production of the binder Method is:By in the raw material of formed binder investment reaction kettle, and after being heated with stirring to 108 DEG C, 30min is continuously stirred i.e. It can;The specific surface area of the white carbon black is 155m2/g;
S3:Above-mentioned mixed raw material is added in molding die, is sent into panel hot press and is suppressed, in 155 DEG C of temperature Degree is lower to carry out heat cure 15min, and then release, die sinking, carry out polishing repairing type, the even application waterproof on its surface after taking-up It is dried after paint to get the composite plate is arrived.
Embodiment 3
A method of sawdust production composite plate is discarded with oak, is included the following steps:
S1:Oak sawdust is put into pulverizer and is crushed, is placed into wood dust dryer, in 108 DEG C of conditions of temperature Lower dry 5h, the water content after drying are 14.5%;Sawdust after drying is subjected to sieving screening, partial size is that 4~5mm is level-one Sawdust, 2~4mm of partial size be second level sawdust, partial size lower than 2mm be three-level sawdust;
S2:32 parts of level-one sawdust of selection, 11 parts of second level sawdust, 6 parts of three-level sawdust and 16 parts of binder, above-mentioned raw materials are put Enter in blender and stir, obtains mixed raw material;
Wherein, the binder includes the raw material components of following parts by weight:54 parts of high density polyethylene (HDPE), 8 parts of polyvinyl alcohol, 1.2 parts of dibenzothiazyl disulfide, 2.5 parts of maleic anhydride, 2.1 parts of glycerine, 4 parts of white carbon black;The system of the binder It is as method:By in the raw material of formed binder investment reaction kettle, and after being heated with stirring to 106 DEG C, 25min is continuously stirred i.e. It can;The specific surface area of the white carbon black is 150m2/g;
S3:Above-mentioned mixed raw material is added in molding die, is sent into panel hot press and is suppressed, in 152 DEG C of temperature Degree is lower to carry out heat cure 12min, and then release, die sinking, carry out polishing repairing type, the even application waterproof on its surface after taking-up It is dried after paint to get the composite plate is arrived.
Experiment case study
The method of the present invention passes through many experiments, and embodiment 1-3 is respectively adopted and commercially available composite plate is detected, specifically Data are shown in Table 1;
1 average production situation of table
From the results shown in Table 1, the composite plate obtained using the method for 1-3 of the embodiment of the present invention, compression strength Better than commercially available group, illustrate that there is the compression strength for improving composite plate using production method of the invention.
Although above the present invention is described in detail with a general description of the specific embodiments, On the basis of the present invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Cause This, these modifications or improvements, fall within the scope of the claimed invention without departing from theon the basis of the spirit of the present invention.

Claims (6)

1. a kind of method for discarding sawdust production composite plate with oak, which is characterized in that include the following steps:
S1:Oak sawdust is put into pulverizer and is crushed, is placed into wood dust dryer, in 105~110 DEG C of conditions of temperature 4~6h of lower drying;Sawdust after drying is subjected to sieving screening, partial size be 4~5mm be level-one sawdust, 2~4mm of partial size is two Grade sawdust, partial size are three-level sawdust lower than 2mm;
S2:30~35 parts of level-one sawdust of selection, 10~12 parts of second level sawdust, 4~9 parts of three-level sawdust and 15~18 parts of binder, Above-mentioned raw materials are put into blender and are stirred, mixed raw material is obtained;
Wherein, the binder includes the raw material components of following parts by weight:52~55 parts of high density polyethylene (HDPE), polyvinyl alcohol 6~9 Part, 1~1.5 part of dibenzothiazyl disulfide, 2~3 parts of maleic anhydride, 2~2.2 parts of glycerine, 3~5 parts of white carbon black;
S3:Above-mentioned mixed raw material is added in molding die, is sent into panel hot press and is suppressed, in 150~155 DEG C of temperature Degree is lower to carry out 10~15min of heat cure, and then release, die sinking, carry out polishing repairing type, the even application on its surface after taking-up It is dried after underwater paint to get the composite plate is arrived.
2. the method for discarding sawdust production composite plate according to claim 1 with oak, which is characterized in that in step sl, Water content after the oak sawdust is dry is 14~15%.
3. the method for discarding sawdust production composite plate according to claim 1 with oak, which is characterized in that be in step S2, 32 parts of level-one sawdust of selection, 11 parts of second level sawdust, 6 parts of three-level sawdust and 16 parts of binder, above-mentioned raw materials are put into blender It stirs, obtains mixed raw material.
4. the method for discarding sawdust production composite plate according to claim 1 with oak, which is characterized in that in step s 2, The binder includes the raw material components of following parts by weight:54 parts of high density polyethylene (HDPE), 8 parts of polyvinyl alcohol, diphenyl disulfide are simultaneously 1.2 parts of thiazole, 2.5 parts of maleic anhydride, 2.1 parts of glycerine, 4 parts of white carbon black.
5. the method for discarding sawdust production composite plate according to claim 1 with oak, which is characterized in that in step s 2, The production method of the binder is:The raw material of formed binder is put into reaction kettle, and is heated with stirring to 105~108 After DEG C, 20~30min is continuously stirred.
6. the method for discarding sawdust production composite plate according to claim 1 with oak, which is characterized in that in step s 2, The specific surface area of the white carbon black is 148~155m2/g。
CN201810411925.3A 2018-05-03 2018-05-03 A method of sawdust production composite plate is discarded with oak Withdrawn CN108858641A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113070959A (en) * 2021-05-17 2021-07-06 浙江启德新材料有限公司 Production process of high-strength bamboo-wood fiberboard

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CN1264781A (en) * 2000-02-02 2000-08-30 国营西安林产化学工厂 Decorative soft wood boards
CN101037000A (en) * 2007-04-12 2007-09-19 上海康拜环保科技有限公司 Method for producing formaldehyde-free low-density crop straw grain board
US20070298274A1 (en) * 2006-06-23 2007-12-27 Akzo Nobel Coatings International B.V. Adhesive system and method of producing a wood based product
CN101190536A (en) * 2007-12-13 2008-06-04 上海康拜环保科技有限公司 Corn straw particle board and manufacturing method thereof
CN106313257A (en) * 2016-08-31 2017-01-11 绍兴市宝来软木有限公司 Cork pad production technology
CN106553258A (en) * 2016-11-24 2017-04-05 益阳万维竹业有限公司 A kind of preparation technology of formaldehydeless waterproof composite board
CN106738111A (en) * 2017-01-24 2017-05-31 曾世涛 A kind of counter-bending glued board and its manufacture method
CN107556450A (en) * 2016-06-30 2018-01-09 翁秋梅 A kind of dynamic aggregation thing and application with hybrid cross-linked network
CN107556433A (en) * 2016-06-30 2018-01-09 翁秋梅 A kind of dynamic aggregation thing elastomer and its application with hybrid cross-linked network
CN107932665A (en) * 2017-11-24 2018-04-20 广西桂林林博士家具有限公司 A kind of method that plate is made using sawdust

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1264781A (en) * 2000-02-02 2000-08-30 国营西安林产化学工厂 Decorative soft wood boards
US20070298274A1 (en) * 2006-06-23 2007-12-27 Akzo Nobel Coatings International B.V. Adhesive system and method of producing a wood based product
CN101037000A (en) * 2007-04-12 2007-09-19 上海康拜环保科技有限公司 Method for producing formaldehyde-free low-density crop straw grain board
CN101190536A (en) * 2007-12-13 2008-06-04 上海康拜环保科技有限公司 Corn straw particle board and manufacturing method thereof
CN107556450A (en) * 2016-06-30 2018-01-09 翁秋梅 A kind of dynamic aggregation thing and application with hybrid cross-linked network
CN107556433A (en) * 2016-06-30 2018-01-09 翁秋梅 A kind of dynamic aggregation thing elastomer and its application with hybrid cross-linked network
CN106313257A (en) * 2016-08-31 2017-01-11 绍兴市宝来软木有限公司 Cork pad production technology
CN106553258A (en) * 2016-11-24 2017-04-05 益阳万维竹业有限公司 A kind of preparation technology of formaldehydeless waterproof composite board
CN106738111A (en) * 2017-01-24 2017-05-31 曾世涛 A kind of counter-bending glued board and its manufacture method
CN107932665A (en) * 2017-11-24 2018-04-20 广西桂林林博士家具有限公司 A kind of method that plate is made using sawdust

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113070959A (en) * 2021-05-17 2021-07-06 浙江启德新材料有限公司 Production process of high-strength bamboo-wood fiberboard

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