CN108856957A - A kind of compressor of air conditioner upper housing exhaust pipe welding equipment with smearing mechanism - Google Patents
A kind of compressor of air conditioner upper housing exhaust pipe welding equipment with smearing mechanism Download PDFInfo
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- CN108856957A CN108856957A CN201810961000.6A CN201810961000A CN108856957A CN 108856957 A CN108856957 A CN 108856957A CN 201810961000 A CN201810961000 A CN 201810961000A CN 108856957 A CN108856957 A CN 108856957A
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- welding
- cleaning
- workbench
- nitrogen
- exhaust pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of compressor of air conditioner upper housing exhaust pipe welding equipment with smearing mechanism,Including carrying pond and controller,Carrying is successively arranged pedestal in pond from top to bottom,Nitrogen supply (NS) device and workbench,Workbench is equipped with multiple chassis,It carries pond and is equipped with cleaning station,Smear station and welding post,It carries pond and is equipped with support plate close to one end of cleaning station,Support plate is equipped with cleaning mechanism and dust collection mechanism,It carries pond and is equipped with smearing mechanism close to the side for smearing station,It carries pond and is equipped with welding mechanism close to the side of welding post,Chassis is equipped with pneumatic module,Pneumatic module is connected by nitrogen delivery pipe with nitrogen supply (NS) device out,Nitrogen magnetic valve is equipped between nitrogen supply (NS) device and nitrogen delivery pipe,Stepper motor,Nitrogen magnetic valve,Nitrogen supply (NS) device,Cleaning mechanism,Smearing mechanism and welding mechanism are electrically connected with the controller.The present invention can smear soldering paste automatically, improve and smear efficiency, guarantee the brightness of exhaust pipe and upper housing.
Description
Technical field
The invention belongs to air condition compressor technology fields, and in particular to a kind of compressor of air conditioner upper housing with smearing mechanism
Exhaust pipe welding equipment.
Background technique
When compressor of air conditioner upper housing exhaust pipe welds in the prior art, need to install in the exhaust pipe of upper housing
Soldering paste is smeared on hole, soldering paste generally uses silver paste, and the original state of silver paste is powdery, needs after water stirs at dense and burned
Shape, then by manually smearing, process is tedious for smearing, and inefficiency, can not accomplish uniformly to apply when manually smearing
It smears, causes the quality of welding different, just smear solder(ing) paste without the upper housing of cleaning, the effect smeared can also be made to be deteriorated,
More impurity foreign matter can be adulterated in solder(ing) paste, so that welding is ineffective.
Summary of the invention
According to the above-mentioned deficiencies of the prior art, the purpose of the present invention is to propose on a kind of compressor of air conditioner with smearing mechanism
Shell exhaust pipe welding equipment, to solve the problems, such as to propose in background technique.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：It is a kind of with the air conditioner compressed of smearing mechanism
Machine upper housing exhaust pipe welding equipment, including pond, pedestal and controller are carried, pedestal, bottom are fixedly installed in the carrying pond
Nitrogen supply (NS) device is installed on seat, the stepper motor of driving nitrogen supply (NS) device rotation, nitrogen supply (NS) device are equipped in pedestal
Upper end is fixedly installed with workbench, and workbench and nitrogen supply (NS) device are circular configuration, and workbench and nitrogen supply (NS) device are same
The heart is arranged, and circumferentially shape is evenly arranged with several for placing the chassis of upper housing to be welded on workbench, carries on pond
Equipped with clearing up station, smearing station and welding post, under workbench stationary state, cleaning station smears station and welding post
Stopping has a chassis, and carrying pond is fixedly installed with support plate on one end of cleaning station, and support plate is close to workbench
Side be fixedly installed with cleaning mechanism, cleaning mechanism is matched with the chassis rested on cleaning station, under cleaning mechanism
Side is additionally provided with dust collection mechanism, and carrying pond is equipped with smearing mechanism close to the side for smearing station, smearing mechanism and rests on and applies dauber
Chassis on position matches, and carrying pond is equipped with welding mechanism close to the side of welding post, welding mechanism and rests on Welder
Chassis on position matches, and one is mounted on each chassis and goes out pneumatic module, the lower end of each pneumatic module out is communicated with one
A nitrogen delivery pipe, each nitrogen delivery pipe sequentially pass through chassis and workbench, the inlet end of each nitrogen delivery pipe with
The output end of nitrogen supply (NS) device is connected, and nitrogen magnetic valve, stepping are additionally provided between nitrogen supply (NS) device and nitrogen delivery pipe
Motor, nitrogen magnetic valve, nitrogen supply (NS) device, cleaning mechanism, smearing mechanism and welding mechanism are electrically connected with controller, bottom
Disk be equipped with corresponding to upper housing plug mounting hole auxiliary positioning column, between auxiliary positioning column and upper housing plug mounting hole between
Gap cooperation.
Further, the smearing mechanism includes fixed bracket, and fixed branch is set up in one of fettler position far from carrying pond
Side, fixed bracket are equipped with No.1 support plate close to the side of workbench, are fixedly installed with a mixing bowl, a mixing bowl in No.1 support plate
Top is equipped with stirring motor, and stirring motor and controller are electrically connected, and stirring rod is equipped in a mixing bowl, stirring rod upper end is through to
It is fixedly connected outside a mixing bowl with the output shaft of stirring motor, stirring motor is fixedly mounted on No.1 support plate by motor support base
On, water inlet pipe and feed pipe are communicated on a mixing bowl, a mixing bowl is connected with water pump by water inlet pipe, and water pump electrically connects with controller
It connects, a mixing bowl is communicated with body feed tank by feed pipe, and powdery silver tin cream is placed in body feed tank, is equipped with two below No.1 support plate
Number support plate, No. two support plates are equipped with separator tube, and separator tube lower end is movably connected in No. two support plates, and a mixing bowl bottom is solid
Surely be connected with communicating pipe, sequentially pass through No.1 support plate and separator tube communicating pipe to buffer tube interior, communicating pipe and separator tube it
Between be flexibly connected, be also fixedly installed with rotating electric machine in No. two support plates, rotating electric machine and controller are electrically connected, rotating electric machine
Output end be fixedly connected with driving gear, separator tube is equipped with driven gear, and driven gear and driving gear pass through transmission belt
Transmission connection, driven gear and driving gear engage connection with transmission belt, and the lower end of separator tube is fixedly connected with L-type pipeline, L
The upper end of type pipeline vertical section is connected with buffer tube interior, and the lower end of L-type pipeline vertical section is through No. two support plates and with two
Clearance fit between number support plate, the horizontal segment of L-type pipeline are connected with inclined tube, and the lower end of inclined tube is obliquely installed towards separator tube,
The motion profile of inclined tube bottom end is identical as the edge shape of exhaust pipe mounting hole.
Further, the fixed bracket is also equipped with cage plate, separate fixed bracket on cage plate close to the side of workbench
Side be additionally provided with aperture, clearance fit between aperture and separator tube.
Further, the pneumatic module out is cylindrical structure, and outlet component internal is equipped with cushion chamber, cushion chamber and nitrogen
Delivery pipe is connected, and pneumatic module upper surface is equipped with multiple ventholes being through to inside cushion chamber out, and multiple ventholes are in circle
All shapes are arranged in out the upper surface of pneumatic module, and the center position of pneumatic module upper surface is equipped with exhaust pipe positioning column, exhaust pipe out
The diameter of positioning column is less than the diameter of pneumatic module, and exhaust pipe positioning column is corresponding with the position of upper housing exhaust pipe mounting hole,
Clearance fit between exhaust pipe positioning column and upper housing exhaust pipe mounting hole.
Further, exhaust pipe positioning column upper end is arranged with top cover, and top cover is cylindrical structure, is equipped with circle in top cover
Cylindrical cavity, cylindrical empty is intracavitary to be equipped with pipe sleeve, and the upper end of pipe sleeve is fixedly connected with the top of top cover, and pipe sleeve center opens up
There are through-hole, clearance fit between through-hole and exhaust pipe positioning column.
Further, the cleaning mechanism includes cleaning cabinet, and support plate upper end is fixedly connected close to the side of workbench
There is cleaning cabinet, cleaning cabinet inside is equipped with cleaning motor close to the side of workbench, and the output end for clearing up motor is through to clearly
The lower section for managing cabinet, the output end for clearing up motor are connected with turntable, and the output end of turntable and cleaning motor is arranged concentrically, turntable
Lower end surface is equipped with eccentric shaft, and the lower end of eccentric shaft is fixedly installed with cleaning brush, and cleaning brush is circular configuration, cleaning brush and bias
Axis is arranged concentrically up and down.
Further, the welding mechanism includes welding support and mounting rack, and welding support is set to welding post far from holding
The side in pond is carried, welding support is inverted L shape bracket, and welding support includes horizontal bracket and vertical rack, the fixed peace of horizontal bracket
Mounted in vertical rack close to the side of welding post, the two sides of welding support are additionally provided with fixing seat, and horizontal bracket top is equipped with gas
Cylinder, cylinder and controller are electrically connected, and the output end of cylinder is through to the lower section of horizontal mounting plate, and cylinder two sides are equipped with one
Guide rod is set on horizontal mounting plate there are two the pilot hole for running through horizontal mounting plate, and the lower end of each guide rod runs through one
Pilot hole is to the lower section of horizontal mounting plate, clearance fit between guide rod and horizontal mounting plate, the lower end of cylinder output and two
The lower end of a guide rod is fixedly mounted on the upper surface of mounting rack, and mounting rack is door frame shaped structure, under two of mounting rack
End is fixedly connected to welding base, and the lower half portion of the mutually close side of two welding bases is obliquely installed, each welding base
Multiple welding guns are equipped on inclined surface, all welding gun axis are intersected at the axis of upper housing working position to be welded.
Further, the guide rod upper end is additionally provided with limit sleeve, and the diameter of limit sleeve, which is greater than on horizontal mounting plate, to be oriented to
The diameter in hole.
Further, the dust collection mechanism includes supporting plate, and supporting plate is fixedly mounted on side of the support plate close to workbench, support
Be placed with disposal box on plate, dust absorption fan be equipped with above disposal box, dust absorption fan and controller are electrically connected, dust absorption fan it is upper
Side is equipped with fixed case, and fixed case is fixedly connected with support plate, and dust sucting pipeline, dust sucting pipeline one end and dust suction wind are equipped in fixed case
Machine is connected, and the other end of dust sucting pipeline is communicated with dust hood, and dust hood is fixedly mounted on fixed case close to the one of workbench
The suction inlet of side, dust hood is arranged towards workbench.
Present invention has the advantages that：Cleaning mechanism clears up upper housing to be welded, improves the tidiness of upper housing,
Improve the quality smeared and welded；Smearing mechanism realizes the automatic stirring and smearing of soldering paste, saves manpower, improves the effect of welding
Rate；Nitrogen supply (NS) device leads to nitrogen to the upper housing of welding post, and butt welding contact is protected in real time, avoids pad tight
Re-oxidation guarantees to manage inside and outside brightness, the supply of controller control nitrogen, saving nitrogen, save the cost.
Detailed description of the invention
Content expressed by this specification attached drawing and the label in figure are briefly described below：
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is overlooking structure diagram of the invention；
Fig. 3 is forward sight structural schematic diagram of the invention；
Fig. 4 is right side structural representation of the invention；
Fig. 5 is the enlarged structure schematic diagram of A in Fig. 1.
Wherein, 1, carrying pond, 2, pedestal, 3, nitrogen supply (NS) device, 4, workbench, 5, chassis, 6, support plate, 7, descaling machine
Structure, 8, smearing mechanism, 9, welding mechanism, 10, dust collection mechanism, 31, nitrogen delivery pipe, 51, go out pneumatic module, 52, exhaust pipe positioning
Column, 53, top cover, 54, auxiliary positioning column, 71, cleaning cabinet, 72, turntable, 73, eccentric shaft, 74, cleaning brush, 81, fixed bracket,
82, No.1 support plate, 83, a mixing bowl, 84, stirring motor, 85, motor support base, 86, water inlet pipe, 87, feed pipe, 88, No. two branch
Fagging, 89, separator tube, 810, communicating pipe, 811, rotating electric machine, 812, driving gear, 813, driven gear, 814, transmission belt,
815, L-type pipeline, 816, inclined tube, 817, cage plate, 91, welding support, 92, fixing seat, 93, cylinder, 94, guide rod, 95, installation
Frame, 96, welding base, 97, welding gun, 98, limit sleeve, 101, supporting plate, 102, disposal box, 103, dust absorption fan, 104, fixed case,
105, dust hood, 911, vertical rack, 912, horizontal bracket.
Specific embodiment
Below by the description to embodiment, the shape of for example related each component of a specific embodiment of the invention, structure
It makes, the mutual alignment between each section and connection relationship, the effect of each section and working principle, manufacturing process and the side of operating with
Method etc., is described in further detail, completeer to help those skilled in the art to have inventive concept of the invention, technical solution
Whole, accurate and deep understanding.
As shown in Figs. 1-5, a kind of compressor of air conditioner upper housing exhaust pipe welding equipment with smearing mechanism, including carrying pond
1, pedestal 2 and controller carry in pond 1 and are fixedly installed with pedestal 2, nitrogen supply (NS) device 3 is equipped on pedestal 2, is set in pedestal 2
The stepper motor for having driving nitrogen supply (NS) device 3 to rotate, 3 upper end of nitrogen supply (NS) device is fixedly installed with workbench 4, workbench 4
It is circular configuration with nitrogen supply (NS) device 3, workbench 4 and nitrogen supply (NS) device 3 are arranged concentrically, circumferentially shape on workbench 4
It is evenly arranged with several and is equipped with cleaning station for placing the chassis 5 of upper housing to be welded, carrying pond 1, smears station
And welding post, under 4 stationary state of workbench, cleaning station smears station and welding post stops a chassis 5, holds
It carries pond 1 and is fixedly installed with support plate 6 on one end of cleaning station, support plate 6 is fixedly installed with close to the side of workbench 4
Cleaning mechanism 7, cleaning mechanism 7 are matched with the chassis 5 rested on cleaning station, and cleaning mechanism 7 will clear up the bottom at station
Upper housing on disk 5 is cleared up, and cleaning completes aftertable 4 and rotates the upper housing cleared up to smearing at station, is cleared up
The lower section of mechanism 7 is additionally provided with dust collection mechanism 10, and dust collection mechanism 10 is used to absorb the dust etc. under cleaning mechanism 7 is cleared up, carries pond 1
It is equipped with smearing mechanism 8 close to the side for smearing station, smearing mechanism 8 is matched with the chassis 5 rested on smearing station, smeared
Mechanism 8 be used for exhaust pipe mounting hole surrounding smear soldering paste, smear complete aftertable 4 by upper housing to be welded rotate to
At welding post, carrying pond 1 is equipped with welding mechanism 9 close to the side of welding post, welding mechanism 9 and rests on welding post
Chassis 5 match, welding mechanism 9 carries out welding to the upper housing at welding post, and controller controls stepper motor, clear
The work of mechanism 7, smearing mechanism 8 and welding mechanism 9 is managed, cleaning is improved, smears and the efficiency of weld job, on each chassis 5
It is mounted on one and goes out pneumatic module 51, the lower end of each pneumatic module 51 out is communicated with a nitrogen delivery pipe 31, each nitrogen
Delivery pipe 31 sequentially passes through chassis 5 and workbench 4, the inlet end of each nitrogen delivery pipe 31 with nitrogen supply (NS) device 3
Output end is connected, and nitrogen supply (NS) device 3 is used to provide 51 the supply of nitrogen of pneumatic module by nitrogen delivery pipe 31, improves welding
Quality, is additionally provided with nitrogen magnetic valve between nitrogen supply (NS) device 3 and nitrogen delivery pipe 31, nitrogen magnetic valve is defeated for controlling nitrogen
It send pipe 31 to the on-off of 51 supplying nitrogen of pneumatic module out, greatly saves the consumption of nitrogen, stepper motor, nitrogen magnetic valve, nitrogen
Gas feeding mechanism 3, cleaning mechanism 7, smearing mechanism 8 and welding mechanism 9 are electrically connected with controller, and chassis 5, which is equipped with, to be corresponded to
In the auxiliary positioning column 54 of upper housing plug mounting hole, clearance fit between auxiliary positioning column 54 and upper housing plug mounting hole.
Smearing mechanism 8 includes fixed bracket 81, and fixed bracket 81 is set to side of the cleaning station far from carrying pond 1, fixed
Bracket 81 is equipped with No.1 support plate 82 close to the side of workbench 4, is fixedly installed with a mixing bowl 83 in No.1 support plate 82, stirs
Stirring motor 84 is equipped with above cylinder 85, stirring motor 84 and controller are electrically connected, and stirring rod is equipped in a mixing bowl 83 and (is not schemed
Show), stirring rod upper end is through to 83 outside of a mixing bowl and is fixedly connected with the output shaft of stirring motor 84, and stirring motor 84 passes through electricity
Machine support 85 is fixedly mounted in No.1 support plate 82, and water inlet pipe 86 and feed pipe 87, a mixing bowl 83 are communicated on a mixing bowl 83
It is connected with water pump (not shown) by water inlet pipe 86, water pump and controller are electrically connected for controlling water pump to supplying in a mixing bowl 83
Water, a mixing bowl 83 are communicated with body feed tank (not shown) by feed pipe 87, and powdery silver tin cream is placed in body feed tank, and body feed tank is used
In to powdery silver tin cream is supplied in a mixing bowl, it is equipped with No. two support plates 88 below No.1 support plate 82, is set in No. two support plates 88
There is separator tube 89,89 lower end of separator tube is movably connected in No. two support plates 88, and 84 bottom of a mixing bowl is fixedly connected with communicating pipe
810, it sequentially passes through communicating pipe 810 inside No.1 support plate 82 and separator tube 89 to separator tube 89, communicating pipe 810 and separator tube 89
Between be flexibly connected, rotating electric machine 811 is also fixedly installed in No. two support plates 88, rotating electric machine 811 electrically connects with controller
It connects, the output end of rotating electric machine 811 is fixedly connected with driving gear 812, and separator tube 89 is equipped with driven gear 813, driven tooth
Wheel 813 passes through transmission belt 814 with driving gear 812 and is sequentially connected, driven gear 813 and driving gear 812 with transmission belt 814
Engagement connection, the lower end of separator tube 89 are fixedly connected with L-type pipeline 815, the upper end of 815 vertical section of L-type pipeline and separator tube 89
Inside is connected, and the lower end of 815 vertical section of L-type pipeline runs through No. two support plates 88 and gap is matched between No. two support plates 88
It closes, the horizontal segment of L-type pipeline 815 is connected with inclined tube 816, and the lower end of inclined tube 816 is obliquely installed towards separator tube 89, inclined tube 816
The motion profile of bottom end is identical as the edge shape of exhaust pipe mounting hole, as shown in figure 4, when smearing mechanism 8 is without applying dauber
When making, inclined tube 816, which rests on diagram initial position, will not interfere the movement on chassis 5, when smearing mechanism 8 is started to work, stirring electricity
Machine 84 is stirred mixing to the liquid in a mixing bowl 83 by stirring rod, the liquid in a mixing bowl 83 by communicating pipe 810 into
Enter in separator tube 89, rotating electric machine 811 drives driving gear 812 to rotate, and driving gear 812 is driven driven by transmission belt 814
Gear 813 rotates, and driven gear 813 drives separator tube 89 to rotate, and in 89 rotation process of separator tube, due to communicating pipe 810 and delays
It is flexibly connected between washing pipe 89, communicating pipe 810 will not rotate with separator tube 89, and separator tube 89 rotates the L-type pipe for only making lower end
Road 815 rotates with, and the rotation of L-type pipeline 815 drives inclined tube 816 to rotate, and the motion profile and exhaust pipe of 816 bottom end of inclined tube are installed
The edge shape in hole is identical, and after the completion of smearing work, controller control rotating electric machine 811 makes inclined tube 816 rest on initial bit
It sets.
Fixed bracket 81 is also equipped with cage plate 817 close to the side of workbench 4, separate fixed bracket 81 on cage plate 817
Side is additionally provided with aperture, clearance fit between aperture and separator tube 89, and separator tube 89 can rotate in aperture, and cage plate 817 makes
The rotation for obtaining separator tube 89 is more stable, prevents separator tube 89 from occurring skew in rotary course.
Pneumatic module 51 is cylindrical structure out, is equipped with cushion chamber, cushion chamber and nitrogen delivery pipe 31 inside pneumatic module 51 out
It is connected, 51 upper surface of pneumatic module is equipped with multiple ventholes being through to inside cushion chamber, multiple ventholes circumferentially shape out
It is arranged in out the upper surface of pneumatic module 51, the center position of 51 upper surface of pneumatic module is equipped with exhaust pipe positioning column 52, exhaust out
The diameter of pipe positioning column 52 is less than the diameter of pneumatic module 51, the position of exhaust pipe positioning column 52 and upper housing exhaust pipe mounting hole
It is corresponding, clearance fit between exhaust pipe positioning column 52 and upper housing exhaust pipe mounting hole.
52 upper end of exhaust pipe positioning column is arranged with top cover 53, and top cover 53 is cylindrical structure, is equipped with cylinder in top cover 53
Cavity, cylindrical empty is intracavitary to be equipped with pipe sleeve, and the upper end of pipe sleeve is fixedly connected with the top of top cover 53, and pipe sleeve center offers
Through-hole, clearance fit between through-hole and exhaust pipe positioning column 52 can be with by the cooperation between through-hole and exhaust pipe positioning column 52
Top cover 53 is mounted on exhaust pipe positioning column 52, the degree that top cover 53 can make the nitrogen blown out out of venthole dissipate subtracts
It is slow, reduce the speed of nitrogen dissipation, top cover 53 can also protect the exhaust pipe in welding, when reducing welding to exhaust pipe inside
It influences.
Cleaning mechanism 7 includes cleaning cabinet 71, and 6 upper end of support plate is fixedly connected with descaling machine close to the side of workbench 4
Case 71,71 inside of cleaning cabinet are equipped with cleaning motor close to the side of workbench 4, and the output end for clearing up motor is through to descaling machine
The lower section of case 71, the output end for clearing up motor are connected with turntable 72, and turntable 72 and the output end of cleaning motor are arranged concentrically, turntable
72 lower end surface is equipped with eccentric shaft 73, and the lower end of eccentric shaft 73 is fixedly installed with cleaning brush 74, and cleaning brush 74 is circular configuration,
Cleaning brush 74 is arranged concentrically with about 73 eccentric shaft, as shown in figure 3, eccentric shaft 73 is still in diagram when workbench 4 rotates
Initial position can't stop turntable 5 on the move, and when cleaning motor drives turntable 72 to rotate, turntable 72 drives eccentric shaft 73
Rotation, eccentric shaft 73 drive the cleaning brush 74 of lower section mobile, and cleaning brush 74 is to the upper casing on the chassis 5 rested on cleaning station
Body is cleared up, and the dust etc. on upper housing is removed, and provides convenience for subsequent smearing and welding, after the completion of cleaning, control
Device control eccentric shaft 73 processed rests on initial position.
Welding mechanism 9 includes welding support 91 and mounting rack 95, and welding support 91 is set to welding post far from carrying pond 1
Side, welding support 91 are inverted L shape bracket, and welding support 91 includes horizontal bracket 912 and vertical rack 911, horizontal bracket 912
Vertical rack 911 is fixedly mounted on close to the side of welding post, the two sides of welding support 91 are additionally provided with fixing seat 92, fixing seat
92 for reinforcing the stability of welding support 91, and 912 top of horizontal bracket is equipped with cylinder 93, and cylinder 93 electrically connects with controller
It connects, the output end of cylinder 93 is through to the lower section of horizontal mounting plate 912, and 93 two sides of cylinder are equipped with a guide rod 94, horizontal
It is set on mounting plate 912 there are two the pilot hole for running through horizontal mounting plate 912, a guiding is run through in the lower end of each guide rod 94
Hole to the lower section of horizontal mounting plate 912, clearance fit between guide rod 94 and horizontal mounting plate 912, under 93 output end of cylinder
End and the lower end of two guide rods 94 are fixedly mounted on the upper surface of mounting rack 95, and mounting rack 95 is door frame shaped structure, peace
Two lower ends for shelving 95 are fixedly connected to welding base 96, and the lower half portion of the mutually close side of two welding bases 96 tilts
It is arranged, is equipped with multiple welding guns 97 on the inclined surface of each welding base 96, all 97 axis of welding gun are intersected in upper casing to be welded
At the axis of body running position, so that multiple welding guns 97 treat the accurate welding of welding position.
94 upper end of guide rod is additionally provided with limit sleeve 98, and the diameter of limit sleeve 98 is greater than pilot hole on horizontal mounting plate 912
Diameter, limit sleeve 98 is for preventing guide rod 94 from falling off out of pilot hole, the moving range of restricted guidance bar 94.
Dust collection mechanism 10 includes supporting plate 101, and supporting plate 101 is fixedly mounted on support plate 6 close to the side of workbench 4, supporting plate
It is placed with disposal box 102 on 101, is equipped with dust absorption fan 103 above disposal box 102, dust absorption fan 103 electrically connects with controller
It connects, the top of dust absorption fan 103 is equipped with fixed case 104, and fixed case 104 is fixedly connected with support plate 6, is equipped in fixed case 104
Dust sucting pipeline, dust sucting pipeline one end are connected with dust absorption fan 103, and the other end of dust sucting pipeline is communicated with dust hood 105, dust suction
Cover 105 is fixedly mounted on the side on fixed case 104 close to workbench 4, and the suction inlet of dust hood 105 is arranged towards workbench 4,
When controller control cleaning mechanism clears up the upper housing on cleaning station, controller controls dust absorption fan 103 and opens,
The dust that cleaning mechanism 7 cleans out is sucked in disposal box 102 by dust absorption fan 103 from dust hood 105, and powder on workbench 4 is reduced
The accumulation of dirt keeps the clean of workbench, reduces pollution of the dust to workshop condition.
The working principle of the invention：Top cover 53 is taken off, then upper housing is placed on chassis 5, passes through auxiliary positioning
Column 54 and exhaust pipe positioning column 52 fix upper housing, will not rotate between upper housing and chassis 5, exhaust pipe is socketed
On exhaust pipe positioning column 52, top cover 53 is put on exhaust pipe positioning column 52；
Controller controls stepper motor and nitrogen supply (NS) device 3 and workbench 4 is driven to rotate, and upper housing to be welded first passes through
Cleaning mechanism, controller controls the speed that nitrogen supply (NS) device 3 and workbench 4 rotate, while timing controlled stepper motor suspends
So that cleaning station, smear station and welding post and stop and have a upper housing to be welded, cleaning mechanism 7 is to upper when pause
Shell is cleared up, smearing mechanism 8 is smeared soldering paste, welding mechanism 9 to the exhaust pipe mounting hole on upper housing and carried out to upper housing
Welding；
Clearing up motor drives turntable 72 to rotate, and turntable 72 drives eccentric shaft 73 to rotate, and eccentric shaft 73 drives the cleaning of lower section
Brush 74 is mobile, and cleaning brush 74 clears up the upper housing on the chassis 5 rested on cleaning station, removes the ash on upper housing
Dirt etc. provides convenience for subsequent smearing work, and after the completion of cleaning work, controller control cleaning brush 74 rests on initial bit
It sets；
When controller control cleaning mechanism clears up the upper housing on cleaning station, controller controls dust suction simultaneously
Blower 103 is opened, and the dust that cleaning mechanism 7 cleans out is sucked in disposal box 102 by dust absorption fan 103 from dust hood 105, is reduced
The accumulation of dust on workbench 4 keeps the clean of workbench 4, reduces pollution of the dust to workshop condition；
Stirring motor 84 is stirred mixing to the liquid in a mixing bowl 83 by stirring rod, and the liquid in a mixing bowl 83 is logical
It crosses and enters in separator tube 89 communicating pipe 810, rotating electric machine 811 drives driving gear 812 to rotate, and driving gear 812 passes through transmission
Band 814 drives driven gear 813 to rotate, and driven gear 813 drives separator tube 89 to rotate, in 89 rotation process of separator tube, due to
It is flexibly connected between communicating pipe 810 and separator tube 89, communicating pipe 810 will not rotate with separator tube 89, and the rotation of separator tube 89 only makes
The L-type pipeline 815 for obtaining lower end rotates with, and the rotation of L-type pipeline 815 drives inclined tube 816 to rotate, the movement rail of 816 bottom end of inclined tube
Mark is identical as the edge shape of exhaust pipe mounting hole, and after the completion of smearing work, controller control rotating electric machine 811 makes inclined tube
816 rest on initial position；
The nitrogen magnetic valve that controller control rests on the nitrogen delivery pipe 31 of welding post is opened, nitrogen supply (NS) device 3
31 the supply of nitrogen of nitrogen delivery pipe for pneumatic module 51 and being connected on the chassis of welding post is given, pneumatic module 51 makes nitrogen out
Blowing is in pad；
Cylinder 93 pushes mounting rack 95 to move down, and guide rod 94 makes the movement of mounting rack 95 more steady, welding gun 97
Pipe welding is exhausted to the upper housing rested on welding post after moving down.
The present invention is exemplarily described above, it is clear that present invention specific implementation is not subject to the restrictions described above,
As long as using the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out, or not improved this is sent out
Bright conception and technical scheme directly apply to other occasions, within the scope of the present invention.Protection of the invention
Range should be determined by the scope of protection defined in the claims.
Claims (9)
1. a kind of compressor of air conditioner upper housing exhaust pipe welding equipment with smearing mechanism, it is characterised in that：Including carrying pond
(1), pedestal (2) and controller, the carrying pond (1) is interior to be fixedly installed with pedestal (2), and pedestal is equipped with nitrogen supply (NS) on (2)
Device (3), the interior stepper motor for being equipped with driving nitrogen supply (NS) device (3) rotation of pedestal (2), nitrogen supply (NS) device (3) upper end are solid
Dingan County is equipped with workbench (4), and workbench (4) and nitrogen supply (NS) device (3) are circular configuration, workbench (4) and nitrogen supply (NS)
Device (3) is arranged concentrically, and circumferentially shape is evenly arranged with several for placing the bottom of upper housing to be welded on workbench (4)
Disk (5), carrying pond (1) is equipped with cleaning station, smears station and welding post, under workbench (4) stationary state, fettler
Position, smearing station and welding post, which stop, a chassis (5), and carrying pond (1) is fixed on one end of cleaning station to be pacified
Equipped with support plate (6), support plate (6) is fixedly installed with cleaning mechanism (7) close to the side of workbench (4), cleaning mechanism (7) with
The chassis (5) rested on cleaning station matches, and is additionally provided with below cleaning mechanism (7) dust collection mechanism (10), carries pond (1)
Smearing mechanism (8) are equipped with close to the side for smearing station, smearing mechanism (8) matches with the chassis (5) smeared on station is rested on
It closes, carrying pond (1) is equipped with welding mechanism (9) close to the side of welding post, welding mechanism (9) and rests on welding post
Chassis (5) matches, and one is mounted on each chassis (5) and goes out pneumatic module (51), each the lower end of pneumatic module (51) is equal out
It is communicated with a nitrogen delivery pipe (31), each nitrogen delivery pipe (31) sequentially passes through chassis (5) and workbench (4), each
The inlet end of nitrogen delivery pipe (31) is connected with the output end of nitrogen supply (NS) device (3), nitrogen supply (NS) device (3) and nitrogen
Nitrogen magnetic valve, stepper motor, nitrogen magnetic valve, nitrogen supply (NS) device (3), cleaning mechanism are additionally provided between delivery pipe (31)
(7), smearing mechanism (8) and welding mechanism (9) are electrically connected with controller, and chassis (5), which are equipped with, corresponds to upper housing plug
The auxiliary positioning column (54) of mounting hole, clearance fit between auxiliary positioning column (54) and upper housing plug mounting hole.
2. equipment according to claim 1, it is characterised in that：The smearing mechanism (8) includes fixed bracket (81), fixed
Bracket (81) is set to side of the cleaning station far from carrying pond (1), and fixed bracket (81) are equipped with one close to the side of workbench (4)
Number support plate (82) is fixedly installed with a mixing bowl (83) in No.1 support plate (82), stirring motor is equipped with above a mixing bowl (85)
(84), stirring motor (84) and controller are electrically connected, and stirring rod are equipped in a mixing bowl (83), stirring rod upper end is through to stirring
It is fixedly connected outside cylinder (83) with the output shaft of stirring motor (84), stirring motor (84) is fixedly mounted by motor support base (85)
On No.1 support plate (82), be communicated with water inlet pipe (86) and feed pipe (87) on a mixing bowl (83), a mixing bowl (83) by into
Water pipe (86) is connected with water pump, and water pump and controller are electrically connected, and a mixing bowl (83) is communicated with body feed tank by feed pipe (87),
It is placed with powdery silver tin cream in body feed tank, is equipped with No. two support plates (88), No. two support plates (88) below No.1 support plate (82)
It is equipped with separator tube (89), separator tube (89) lower end is movably connected on No. two support plates (88), and a mixing bowl (84) bottom is fixed
It is connected with communicating pipe (810), sequentially passes through communicating pipe (810) in No.1 support plate (82) and separator tube (89) to separator tube (89)
Portion is flexibly connected between communicating pipe (810) and separator tube (89), is also fixedly installed with rotating electric machine on No. two support plates (88)
(811), rotating electric machine (811) and controller are electrically connected, and the output end of rotating electric machine (811) is fixedly connected with driving tooth
It takes turns (812), separator tube (89) is equipped with driven gear (813), and driven gear (813) and driving gear (812) pass through transmission belt
(814) it is sequentially connected, driven gear (813) and driving gear (812) engage connection, separator tube (89) with transmission belt (814)
Lower end be fixedly connected with L-type pipeline (815), be connected inside the upper end of L-type pipeline (815) vertical section and separator tube (89), L
No. two support plates (88) and the clearance fit between No. two support plates (88), L-type pipe are run through in the lower end of type pipeline (815) vertical section
The horizontal segment in road (815) is connected with inclined tube (816), and the lower end of inclined tube (816) is obliquely installed towards separator tube (89), inclined tube
(816) motion profile of bottom end is identical as the edge shape of exhaust pipe mounting hole.
3. equipment according to claim 2, it is characterised in that：Side of the fixed bracket (81) close to workbench (4)
It is also equipped with cage plate (817), the side far from fixed bracket (81) on cage plate (817) is additionally provided with aperture, aperture and separator tube
(89) clearance fit between.
4. equipment according to claim 1, it is characterised in that：Described pneumatic module (51) out are cylindrical structure, outlet group
Cushion chamber is equipped with inside part (51), cushion chamber is connected with nitrogen delivery pipe (31), and pneumatic module (51) upper surface is equipped with more out
A venthole being through to inside cushion chamber, circumferentially shape is arranged in out the upper surfaces of pneumatic module (51), outlet to multiple ventholes
The center position of component (51) upper surface is equipped with exhaust pipe positioning column (52), and the diameter of exhaust pipe positioning column (52) is less than outlet
The diameter of component (51), exhaust pipe positioning column (52) is corresponding with the position of upper housing exhaust pipe mounting hole, exhaust pipe positioning column
(52) clearance fit between upper housing exhaust pipe mounting hole.
5. equipment according to claim 4, it is characterised in that：Exhaust pipe positioning column (52) upper end is arranged with top cover
(53), top cover (53) is cylindrical structure, and cylindrical cavity is equipped in top cover (53), and cylindrical empty is intracavitary to be equipped with pipe sleeve, pipe sleeve
Upper end be fixedly connected with the top of top cover (53), pipe sleeve center offers through-hole, through-hole and exhaust pipe positioning column (52)
Between clearance fit.
6. equipment according to claim 1, it is characterised in that：The cleaning mechanism (7) includes cleaning cabinet (71), support
Plate (6) upper end is fixedly connected with cleaning cabinet (71) close to the side of workbench (4), and cleaning cabinet (71) is internal close to workbench
(4) side is equipped with cleaning motor, and the output end for clearing up motor is through to the lower section of cleaning cabinet (71), clears up the output of motor
End is connected with turntable (72), and turntable (72) and the output end of cleaning motor are arranged concentrically, and the lower end surface of turntable (72) is equipped with inclined
Mandrel (73), the lower end of eccentric shaft (73) are fixedly installed with cleaning brush (74), and cleaning brush (74) is circular configuration, cleaning brush (74)
It is arranged concentrically up and down with eccentric shaft (73).
7. equipment according to claim 1, it is characterised in that：The welding mechanism (9) includes welding support (91) and peace
It shelves (95), welding support (91) is set to side of the welding post far from carrying pond (1), and welding support (91) is inverted L shape bracket,
Welding support (91) includes horizontal bracket (912) and vertical rack (911), and horizontal bracket (912) is fixedly mounted on vertical rack
(911) close to the side of welding post, the two sides of welding support (91) are additionally provided with fixing seat (92), horizontal bracket (912) top
Equipped with cylinder (93), cylinder (93) and controller are electrically connected, and the output end of cylinder (93) is through to horizontal mounting plate (912)
Lower section, cylinder (93) two sides are equipped with a guide rod (94), set that there are two through horizontal mounting plate on horizontal mounting plate (912)
(912) pilot hole, the lower end of each guide rod (94) are run through a pilot hole to the lower section of horizontal mounting plate (912), are led
To clearance fit between bar (94) and horizontal mounting plate (912), the lower end of cylinder (93) output end and two guide rods (94)
Lower end is fixedly mounted on the upper surface of mounting rack (95), mounting rack (95) be door frame shaped structure, two of mounting rack (95)
Lower end is fixedly connected to welding base (96), and the lower half portion of the mutually close side of two welding bases (96) is obliquely installed, often
It is equipped with multiple welding guns (97) on the inclined surface of a welding base (96), all welding gun (97) axis are intersected in upper housing to be welded
At the axis of working position.
8. equipment according to claim 7, it is characterised in that：Guide rod (94) upper end is additionally provided with limit sleeve (98),
The diameter of limit sleeve (98) is greater than the diameter of pilot hole on horizontal mounting plate (912).
9. equipment according to claim 1, it is characterised in that：The dust collection mechanism (10) includes supporting plate (101), supporting plate
(101) it is fixedly mounted on the side of support plate (6) close to workbench (4), is placed with disposal box (102), dust on supporting plate (101)
Dust absorption fan (103) are equipped with above case (102), dust absorption fan (103) and controller are electrically connected, dust absorption fan (103) it is upper
Side is equipped with fixed case (104), and fixed case (104) is fixedly connected with support plate (6), and dust sucting pipeline is equipped in fixed case (104), inhales
Dirt pipeline one end is connected with dust absorption fan (103), and the other end of dust sucting pipeline is communicated with dust hood (105), dust hood (105)
It is fixedly mounted on the side on fixed case (104) close to workbench (4), the suction inlet of dust hood (105) is set towards workbench (4)
It sets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810961000.6A CN108856957B (en) | 2018-08-22 | 2018-08-22 | Air condition compressor upper shell exhaust pipe welding equipment with smearing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810961000.6A CN108856957B (en) | 2018-08-22 | 2018-08-22 | Air condition compressor upper shell exhaust pipe welding equipment with smearing mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108856957A true CN108856957A (en) | 2018-11-23 |
| CN108856957B CN108856957B (en) | 2023-02-17 |
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ID=64321535
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810961000.6A Active CN108856957B (en) | 2018-08-22 | 2018-08-22 | Air condition compressor upper shell exhaust pipe welding equipment with smearing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108856957B (en) |
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| CN112893024A (en) * | 2021-02-10 | 2021-06-04 | 深圳市成业机电设备有限公司 | Full-automatic integrated application transfer chain |
| CN117773267A (en) * | 2024-02-27 | 2024-03-29 | 苏州中航天成电子科技有限公司 | Processing device for HTCC ceramic packaging shell |
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| CN117773267B (en) * | 2024-02-27 | 2024-05-10 | 苏州中航天成电子科技有限公司 | Processing device for HTCC ceramic packaging shell |
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| Publication number | Publication date |
|---|---|
| CN108856957B (en) | 2023-02-17 |
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Denomination of invention: A Welding Equipment for the Exhaust Pipe of the Upper Shell of an Air Conditioning Compressor with a Coating Mechanism Effective date of registration: 20230607 Granted publication date: 20230217 Pledgee: Wuhu wanshe sub branch of Huishang Bank Co.,Ltd. Pledgor: WUHU MEIAO MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2023980043179 |