CN108851186A - The online error protection method of tobacco cutting quality, system and electronic equipment - Google Patents
The online error protection method of tobacco cutting quality, system and electronic equipment Download PDFInfo
- Publication number
- CN108851186A CN108851186A CN201810725931.6A CN201810725931A CN108851186A CN 108851186 A CN108851186 A CN 108851186A CN 201810725931 A CN201810725931 A CN 201810725931A CN 108851186 A CN108851186 A CN 108851186A
- Authority
- CN
- China
- Prior art keywords
- error protection
- real
- time monitoring
- threshold value
- monitoring data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B7/00—Cutting tobacco
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/182—Level alarms, e.g. alarms responsive to variables exceeding a threshold
Landscapes
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention provides the online error protection method and system of tobacco cutting quality, the electronic equipment of the alarm threshold value of every error protection performance assessment criteria applied to each production equipment for prestoring each primary processing line.Wherein, the method includes：Obtain the Real-time Monitoring Data of each data collection point of each production equipment of each primary processing line；For each Real-time Monitoring Data, searches and what the error protection performance assessment criteria belonging to it matched prestores alarm threshold value corresponding to error protection performance assessment criteria；For each Real-time Monitoring Data, it is compared with obtained alarm threshold value is searched, and the alert when comparison result is the alarm threshold value obtained beyond the lookup.Technical solution of the present invention high reliablity executes efficiently, provides powerful guarantee for the quality of production of tobacco cutting.
Description
Technical field
The present invention relates to tobacco cutting process control technology fields, more particularly to the online error protection side of tobacco cutting quality
Method, system and electronic equipment.
Background technique
The current production technology of cigarette is essentially divided into throwing, rolls and pack three main process.Technology for making tobacco threds be from
Neck material starts, the production process that could be completed after up to more than ten procedures.Currently, the technology for making tobacco threds of China's production of cigarettes is main
Problem is that process is excessively difficult to ensure throwing quality, is unfavorable for improving economic well-being of workers and staff.
Online error protection technology is to ensure the stable important defence line with product quality of tobacco cutting production and entire tobacco
The automatically controlled important composition realized in mechanized production system of throwing.How the online error protection of tobacco cutting quality is realized, thus
Automation, the quality of production for intelligently improving tobacco cutting, it has also become major issue urgently to be solved in the industry.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide the online error protections of tobacco cutting quality
Method, system and electronic equipment, for solving the above technical problem in the prior art.
In order to achieve the above objects and other related objects, the present invention provides a kind of online error protection side of tobacco cutting quality
Method, the electricity of the alarm threshold value of every error protection performance assessment criteria applied to each production equipment for prestoring each primary processing line
Sub- equipment；The method includes：Obtain the real-time prison of each data collection point of each production equipment of each primary processing line
Measured data；For each Real-time Monitoring Data, searches and what the error protection performance assessment criteria belonging to it matched prestores anti-difference
Alarm threshold value corresponding to wrong performance assessment criteria；For each Real-time Monitoring Data, alarm threshold value that it is obtained with lookup
It is compared, and the alert when comparison result is the alarm threshold value obtained beyond the lookup.
In one embodiment of the invention, the electronic equipment also prestores the alarm delay of every error protection performance assessment criteria；
The method also includes：For each Real-time Monitoring Data, if the real-time monitoring number of the error protection performance assessment criteria belonging to it
Reach corresponding alarm delay according to the duration of the alarm threshold value obtained beyond the lookup, then issues the first warning message, and
Prompting, which is kept off a car, to be come to handle.
In one embodiment of the invention, the electronic equipment also prestores the shutdown threshold of every error protection performance assessment criteria；
The method also includes：For each Real-time Monitoring Data, search with its belonging to error protection performance assessment criteria match
Prestore shutdown threshold corresponding to error protection performance assessment criteria；For each Real-time Monitoring Data, it is obtained with lookup
Shutdown threshold is compared, and issues the second warning message when comparison result is the shutdown threshold obtained beyond the lookup, and
Corresponding production equipment is controlled to shut down.
In one embodiment of the invention, the electronic equipment also prestores the shutdown delay of every error protection performance assessment criteria；
The method also includes：For each Real-time Monitoring Data, if the real-time monitoring number of the error protection performance assessment criteria belonging to it
Reach corresponding shutdown delay according to the duration of the shutdown threshold obtained beyond the lookup, then issues the second warning message, and
Corresponding production equipment is controlled to shut down.
In one embodiment of the invention, the electronic equipment also prestores each production equipment of each primary processing line
Simulated production program；The method also includes：In each data of each production equipment for obtaining each primary processing line
Before the Real-time Monitoring Data of collection point, each simulated production program is run, obtains the simulation of each production equipment accordingly
Creation data；For each simulated production data, search with its belonging to production equipment error protection performance assessment criteria phase
That matches prestores alarm threshold value corresponding to error protection performance assessment criteria；For each simulated production data, by its with search
To alarm threshold value be compared, and the alert when comparison result is the alarm threshold value obtained beyond the lookup.
In order to achieve the above objects and other related objects, the present invention provides a kind of online error protection system of tobacco cutting quality
System, the electricity of the alarm threshold value of every error protection performance assessment criteria applied to each production equipment for prestoring each primary processing line
Sub- equipment；The system comprises：Data acquisition module, each number of each production equipment for obtaining each primary processing line
According to the Real-time Monitoring Data of collection point；Error protection alarm module, for searching and its institute for each Real-time Monitoring Data
What the error protection performance assessment criteria of category matched prestores alarm threshold value corresponding to error protection performance assessment criteria；And for each institute
Real-time Monitoring Data is stated, it is compared with obtained alarm threshold value is searched, and is to be obtained beyond the lookup in comparison result
Alarm threshold value when alert.
In one embodiment of the invention, the electronic equipment also prestores the alarm delay of every error protection performance assessment criteria；
The error protection alarm module is also used to：For each Real-time Monitoring Data, if error protection performance assessment criteria belonging to it
The duration for the alarm threshold value that Real-time Monitoring Data is obtained beyond the lookup reaches corresponding alarm delay, then issues the first report
Alert information, and remind and keep off a car to come to handle.
In one embodiment of the invention, the electronic equipment also prestores the shutdown threshold of every error protection performance assessment criteria；
The error protection alarm module is also used to：For each Real-time Monitoring Data, search with its belonging to error protection examine and refer to
What mark matched prestores shutdown threshold corresponding to error protection performance assessment criteria；For each Real-time Monitoring Data, by its with
It searches obtained shutdown threshold to be compared, and issues the second report when comparison result is the shutdown threshold obtained beyond the lookup
Alert information, and control corresponding production equipment and shut down.
In one embodiment of the invention, the electronic equipment also prestores the shutdown delay of every error protection performance assessment criteria；
The error protection alarm module is also used to：For each Real-time Monitoring Data, if error protection performance assessment criteria belonging to it
The duration for the shutdown threshold that Real-time Monitoring Data is obtained beyond the lookup reaches corresponding shutdown delay, then issues the second report
Alert information, and control corresponding production equipment and shut down.
In one embodiment of the invention, the electronic equipment also prestores each production equipment of each primary processing line
Simulated production program；The system also includes：Error protection authentication module, for obtaining each of each primary processing line described
Before the Real-time Monitoring Data of each data collection point of production equipment, each simulated production program is run, is obtained accordingly each
The simulated production data of the production equipment；And for each simulated production data, search with its belonging to production set
What standby error protection performance assessment criteria matched prestores alarm threshold value corresponding to error protection performance assessment criteria；And for each institute
Simulated production data are stated, it is compared with obtained alarm threshold value is searched, and are to be obtained beyond the lookup in comparison result
Alarm threshold value when alert.
In order to achieve the above objects and other related objects, the present invention provides a kind of storage medium, wherein being stored with computer
Program when the computer program is by processor load and execution, realizes any tobacco cutting quality as above anti-difference online
Wrong method.
In order to achieve the above objects and other related objects, the present invention provides a kind of electronic equipment, including：Processor, storage
Device and communicator；Wherein, the communicator is used to establish the communication connection of the electronic equipment and external equipment；The storage
Device is for storing computer program；The processor is for computer program described in load and execution, so that the electronic equipment is held
Row any online error protection method of tobacco cutting quality as above.
As described above, the online error protection method of tobacco cutting quality of the invention, system and electronic equipment, execute efficiently,
The waste of material is effectively prevented, provides powerful guarantee for the quality of production of tobacco cutting；In addition to this, the present invention can be automatic
It realizes error protection verifying, while guaranteeing the reliability and validity of technical solution, improves the operation effect of error protection verifying
Cost of labor is greatly saved in rate.
Detailed description of the invention
Fig. 1 is shown as the flow diagram of the online error protection method of the tobacco cutting quality in one embodiment of the invention.
Fig. 2 is shown as the content schematic diagram of the pre-stored data of the electronic equipment in one embodiment of the invention.
Fig. 3 is shown as the interactive interface schematic diagram of the verifying of the error protection in one embodiment of the invention.
Fig. 4 is shown as the module diagram of the online error protection system of tobacco cutting quality in one embodiment of the invention.
Fig. 5 is shown as the structural schematic diagram of the electronic equipment of the online error protection method of realization in one embodiment of the invention.
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification
Other advantages and efficacy of the present invention can be easily understood for disclosed content.The present invention can also pass through in addition different specific realities
The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints and application, without departing from
Various modifications or alterations are carried out under spirit of the invention.It should be noted that in the absence of conflict, following embodiment and implementation
Feature in example can be combined with each other.
It should be noted that illustrating the basic structure that only the invention is illustrated in a schematic way provided in following embodiment
Think, only shown in schema then with related component in the present invention rather than component count, shape and size when according to actual implementation
Draw, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its assembly layout kenel
It is likely more complexity.
As shown in Figure 1, this method is by electronic equipment the present embodiment provides a kind of tobacco cutting quality online error protection method
It is responsible for execution.So-called electronic equipment can be PLC (Programmable Logic Controller) control system, desk-top
Machine, portable computer or smart phone etc..Particularly, it needs to be previously stored with each tobacco cutting production in the electronic equipment
The alarm threshold value of every error protection performance assessment criteria of each production equipment of line.The information of so-called tobacco cutting production line can be with
It is label information, the type of production equipment includes：Loosening and gaining moisture, charger, dries silk HT, cuts at charging HT (HT heats damping machine)
Silk machine, winnowing machine, is mixed with flavoring etc. cut-tobacco drier, and so-called error protection performance assessment criteria includes：The outlet object of device for loosening and gaining moisture
Expect temperature deviation, device for loosening and gaining moisture plus water flow deviation etc., so-called alarm threshold value includes：The outlet of device for loosening and gaining moisture
Temperature of charge deviation less than 45 DEG C, device for loosening and gaining moisture plus water flow deviation in ± 150L/H etc., for details, reference can be made to shown in Fig. 2
Table, but be not limited with this table.In one embodiment, each alarm threshold value can be set and be repaired according to actual needs
Change, such as：Interactive interface is provided, shows every error protection performance assessment criteria of each production equipment of each tobacco cutting production line
Alarm threshold value input frame, for obtaining the setting value etc. of user's input.
Refering to fig. 1, the online error protection method of tobacco cutting quality provided in this embodiment includes the following steps：
S11：Obtain the Real-time Monitoring Data of each data collection point of each production equipment of each primary processing line.
According to error protection appraisal standards, sensor is set in data collection point in advance, data are acquired simultaneously by sensor
Send data to the electronic equipment for executing step S11.The type of sensor is corresponding with error protection appraisal standards, such as：It is anti-
Mistake appraisal standards are the outlet mass temperatures deviation of device for loosening and gaining moisture, then need in the outlet of device for loosening and gaining moisture setting temperature
Sensor is spent, to acquire the temperature etc. of outlet material.
S12：For each Real-time Monitoring Data, search with its belonging to prestoring of matching of error protection performance assessment criteria
Alarm threshold value corresponding to error protection performance assessment criteria.
For example, the outlet mass temperatures Real-time Monitoring Data of the device for loosening and gaining moisture of existing No. 81 producing lines, then need
The alarm threshold value of the outlet mass temperatures deviation of the corresponding device for loosening and gaining moisture for finding No. 81 producing lines in table shown in Fig. 2,
I.e. less than 45 DEG C.
S13：For each Real-time Monitoring Data, it is compared with obtained alarm threshold value is searched.
Specifically, thening follow the steps S14 if the Real-time Monitoring Data is greater than corresponding alarm threshold value；Conversely, then returning to step
Rapid S11, is recycled with this.The example above is accepted, if the outlet mass temperatures real-time monitoring number of the device for loosening and gaining moisture of No. 81 producing lines
According to being greater than 45 DEG C, S14 is thened follow the steps.
S14：Alert.
If the electronic equipment is provided with the elements such as warning lamp or buzzer, it can be issued and be alarmed by forms such as light, electricity
Information.When the electronic equipment is the PLC system communicated to connect with host computer, PLC system then produces alarm signal and sends
To the host computer, pass through display screen display alarm information after receiving the alarm signal by the host computer, to inform that user asks
The specific location and concrete reason of topic.
In another embodiment, the electronic equipment not only prestores content as shown in Figure 2, also further prestores each
The alarm delay of item error protection performance assessment criteria, namely add a column " delay of alarming " again after " alarm threshold value ".Same alarm threshold value
Setting, the setting for delay of alarming can also realize in such a way that interactive interface obtains user's input.Alarm delay setting
Effect is, when a certain Real-time Monitoring Data exceeds corresponding alarm threshold value, actuation of an alarm does not occur immediately first, but waits
For a period of time, if this Real-time Monitoring Data exceeds always corresponding alarm threshold value and reaches corresponding alarm delay defined
Actuation of an alarm then occurs again for the time, and being reduced alarm times with this and helped to screen out really has the problem of mistake place.When
When " alarm threshold value " and the condition of " alarm delay " are all satisfied, the method also includes issuing the first warning message, the alarm
Information is used to remind the problem of coming to handle current generation of keeping off a car, such as：Disposition has occurred and that the unqualified of quality problems in time
Product etc..
In another embodiment, after the electronic equipment not only prestores content and " alarm threshold value " as shown in Figure 2
" alarm delay " column, also further prestore the shutdown threshold of every error protection performance assessment criteria, namely " alarm delay " it
Add a column " shutdown threshold " again afterwards.Similar with alarm threshold value, the setting of shutdown threshold can also obtain user by interactive interface
The mode of input is realized.The severity of shutdown threshold is higher than alarm threshold value, such as：The outlet material temperature of device for loosening and gaining moisture
The alarm threshold value for spending deviation is less than 45 DEG C, then the shutdown threshold of the outlet mass temperatures deviation of device for loosening and gaining moisture may be configured as
Less than 40 DEG C, in another example：Device for loosening and gaining moisture plus water flow deviation alarm threshold value is in ± 150L/H, then device for loosening and gaining moisture
Plus the shutdown threshold of water flow deviation may be provided at ± 200L/H.The effect of shutdown threshold setting is, if processing of keeping off a car is lost
It loses, then the Real-time Monitoring Data for corresponding to error protection appraisal standards should continue to keep the state beyond corresponding alarm threshold value, even
Shutdown threshold can be exceeded.Real-time Monitoring Data is once more than shutdown threshold, then issues the second warning message immediately, and control correspondence
Production equipment shut down, to prevent generating more serious quality problems.
In another embodiment, the electronic equipment not only prestore content as shown in Figure 2, " alarm delay " column and
" shutdown threshold " column also further prestore the shutdown delay of every error protection performance assessment criteria, namely after " shutdown threshold "
Again plus one arranges " shutting down delay ".Similar with alarm delay, the setting for shutting down delay can also be defeated by interactive interface acquisition user
The mode that enters is realized.The effect for shutting down delay setting is, waits processing of keeping off a car, finishes, correspond to if keeping off a car and being successfully processed
The Real-time Monitoring Data of error protection appraisal standards should be normal, will not exceed corresponding alarm threshold value again, however, if keeping off a car processing
Failure, the Real-time Monitoring Data of corresponding error protection appraisal standards do not occur first to shut down behaviour immediately when beyond corresponding shutdown threshold
Make, but issues the second warning message when the duration reaching the corresponding time for shutting down delay defined, and control correspondence
Production equipment shut down, correct shutdown opportunity is ensured with this, so as not to influence production line manufacturing schedule.
Refering to Fig. 3, in other embodiments, the electronic equipment also prestores each life of each tobacco cutting production line
The simulated production program of equipment is produced, simulated production program is preferably worked out by PLC program, for before executing step S11
It realizes " one-touch error protection authentication function ".
Error protection verifying mainly detects the fine status of error protection scheme, avoids because raw caused by method execution failure
Yield and quality is abnormal, ensures the reliability of error protection method.Place where troops were originally stationed mistake functional verification rely primarily on manually by verification step come into
Row test, for verifying HT outlet mass temperatures, it usually needs manually perform following steps：1. equipment empty wagons is run；2. making
Equipment enters production status；3. factory formula is placed in local；4. changing HT outlet mass temperatures setting value；5. HT temperature is controlled
Device is placed in manually.As it can be seen that place where troops were originally stationed mistake functional verification step is more, the verification operation time is long, goes wrong there are manual verification
Hidden danger.
Shown in interactive interface shown in Fig. 3 each tobacco cutting production line every Verification Project and its verifying by
Key icon.For verifying HT outlet mass temperatures, user click its corresponding to verifying start key icon after, it is corresponding
It is automatically complete to be passed through simulated production program by simulated production program automatic running now for the movement that protoplast's work is operated by verification step
At avoiding the hidden danger of manual verification's mistake to reduce the cumbersome of manual verification.It is worth noting that, running simulation produces
Program can generate the simulated production data of corresponding production equipment, again utilize table as shown in Figure 2, search with its belonging to
What the error protection performance assessment criteria of production equipment matched prestore alarm threshold value corresponding to error protection performance assessment criteria, so by its with
It searches obtained alarm threshold value to be compared, and issues alarm signal when comparison result is the alarm threshold value obtained beyond the lookup
Breath informs user's hidden danger place and hidden danger content before manufacture accordingly.
It will appreciated by the skilled person that realizing that all or part of the steps of above-mentioned each method embodiment can lead to
The relevant hardware of computer program is crossed to complete.Based on this understanding, the present invention also provides a kind of computer program product, packets
Include one or more computer instructions.The computer instruction may be stored in a computer readable storage medium.The calculating
Machine readable storage medium storing program for executing can be any usable medium or include one or more usable mediums that computer can store
The data storage devices such as integrated server, data center.The usable medium can be magnetic medium (such as：Floppy disk, hard disk,
Tape), optical medium (such as：DVD) or semiconductor medium (such as：Solid state hard disk Solid State Disk (SSD)) etc..
Similar with above method embodiment principle refering to Fig. 4, the present embodiment provides a kind of tobacco cutting quality to prevent online
Fault system, which is equipped on electronic equipment involved in above method embodiment as a software, to hold at runtime
The online error protection method of tobacco cutting quality in the aforementioned either method embodiment of row.
The online error protection system of tobacco cutting quality of the present embodiment includes：Data acquisition module 41, error protection alarm mould
Block 42 further comprises error protection authentication module (reference can be made to Fig. 3), in this no longer to technology identical with preceding method embodiment
Details is done repeatability and is repeated.
Data acquisition module 41 is used to execute the step S11 in preceding method embodiment.
Error protection alarm module 42 is used to execute step S12~S14 in preceding method embodiment；It is also used to execute another
Step in embodiment：For each Real-time Monitoring Data, if the real-time monitoring number of the error protection performance assessment criteria belonging to it
Reach corresponding alarm delay according to the duration of the alarm threshold value obtained beyond the lookup, then issues the first warning message, and
Prompting, which is kept off a car, to be come to handle；It is also used to execute the step in another embodiment：For each Real-time Monitoring Data, search with
What the error protection performance assessment criteria belonging to it matched prestores shutdown threshold corresponding to error protection performance assessment criteria；For each described
It is compared with obtained shutdown threshold is searched, and obtains in comparison result beyond the lookup by Real-time Monitoring Data
The second warning message is issued when shutdown threshold, and is controlled corresponding production equipment and shut down；It is also used to execute in another embodiment
Step：For each Real-time Monitoring Data, if the Real-time Monitoring Data of the error protection performance assessment criteria belonging to it is looked into beyond this
The duration for the shutdown threshold found reaches corresponding shutdown delay, then issues the second warning message, and control corresponding
Production equipment is shut down.
Error protection authentication module is for executing step：In each of each production equipment for obtaining each primary processing line
Before the Real-time Monitoring Data of a data collection point, each simulated production program is run, obtains each production equipment accordingly
Simulated production data；And for each simulated production data, search with its belonging to the error protection of production equipment examine
What core index matched prestores alarm threshold value corresponding to error protection performance assessment criteria；And for each simulated production number
According to it being compared with obtained alarm threshold value is searched, and when comparison result is the alarm threshold value obtained beyond the lookup
Alert.
It will be appreciated by those skilled in the art that the division of the modules of the online error protection system of tobacco cutting quality is only
It is a kind of division of logic function, can be completely or partially integrated on one or more physical entities in actual implementation.And this
A little modules can be realized all by way of processing element calls with software, can also all realize in the form of hardware, also
It can be realized in the form of part of module calls software by processing element, part of module passes through formal implementation of hardware.For example, anti-
Mistake alarm module 42 can be the processing element individually set up, and also can integrate and realize in some chip, in addition, can also
To be stored in memory in the form of program code, is called by some processing element and execute error protection alarm module 42
Function.The realization of other modules is similar therewith.Processing element described here can be a kind of integrated circuit, the place with signal
Reason ability.During realization, each step of the above method or the above modules can pass through the hardware in processor elements
Integrated logic circuit or software form instruction complete.
Refering to Fig. 5, the present embodiment provides a kind of electronic equipment, electronic equipment can be PLC system, desktop computer, portable
The equipment such as computer, smart phone.Detailed, electronic equipment, which includes at least, passes through what bus 51 connected：Memory 52, processor
53 and communicator 54, wherein communicator 54 is used to establish the communication connection of the electronic equipment and external equipment, memory 52
For storing computer program, processor 53 is used to execute the computer program of the storage of memory 52, to execute preceding method reality
Apply all or part of the steps in example.
System bus mentioned above can be Peripheral Component Interconnect standard
(PeripheralPomponentInterconnect, abbreviation PCI) bus or expanding the industrial standard structure
(ExtendedIndustryStandardArchitecture, abbreviation EISA) bus etc..The system bus can be divided into address
Bus, data/address bus, control bus etc..Only to be indicated with a thick line in figure convenient for indicating, it is not intended that only one total
Line or a type of bus.Communication interface is for realizing database access device and other equipment (such as client, read-write library
And read-only library) between communication.Memory may include random access memory (RandomAccessMemory, abbreviation RAM),
It may also further include nonvolatile memory (non-volatilememory), a for example, at least magnetic disk storage.
Above-mentioned processor can be general processor, including central processing unit (CentralProcessingUnit, letter
Claim CPU), network processing unit (NetworkProcessor, abbreviation NP) etc.；It can also be digital signal processor
(DigitalSignalProcessing, abbreviation DSP), specific integrated circuit
(ApplicationSpecificIntegratedCircuit, abbreviation ASIC), field programmable gate array (Field-
ProgrammableGateArray, abbreviation FPGA) either other programmable logic device, discrete gate or transistor logic device
Part, discrete hardware components.
In conclusion the online error protection method of tobacco cutting quality of the invention, system and electronic equipment, effectively overcome
Various shortcoming in the prior art and have high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.
Claims (12)
1. a kind of online error protection method of tobacco cutting quality, which is characterized in that applied to prestoring each primary processing line
The electronic equipment of the alarm threshold value of every error protection performance assessment criteria of each production equipment；The method includes：
Obtain the Real-time Monitoring Data of each data collection point of each production equipment of each primary processing line；
For each Real-time Monitoring Data, search with its belonging to the error protection that prestores that matches of error protection performance assessment criteria examine
Alarm threshold value corresponding to core index；
For each Real-time Monitoring Data, it is compared with obtained alarm threshold value is searched, and be in comparison result
The alert when alarm threshold value obtained beyond the lookup.
2. referring to the method according to claim 1, wherein the electronic equipment also prestores every error protection examination
Target alarm delay；The method also includes：For each Real-time Monitoring Data, if the error protection performance assessment criteria belonging to it
Duration of alarm threshold value for obtaining beyond the lookup of Real-time Monitoring Data reach corresponding alarm and be delayed, then issue first
Warning message, and remind and keep off a car to come to handle.
3. according to the method described in claim 2, it is characterized in that, the electronic equipment also prestores the examination of every error protection refers to
Target shutdown threshold；The method also includes：
For each Real-time Monitoring Data, search with its belonging to the error protection that prestores that matches of error protection performance assessment criteria examine
Shutdown threshold corresponding to core index；
For each Real-time Monitoring Data, it is compared with obtained shutdown threshold is searched, and be in comparison result
The second warning message is issued when the shutdown threshold obtained beyond the lookup, and controls corresponding production equipment and shuts down.
4. according to the method described in claim 3, it is characterized in that, the electronic equipment also prestores the examination of every error protection refers to
Target shuts down delay；The method also includes：For each Real-time Monitoring Data, if the error protection performance assessment criteria belonging to it
Duration of shutdown threshold for obtaining beyond the lookup of Real-time Monitoring Data reach corresponding shutdowns and be delayed, then issue second
Warning message, and control corresponding production equipment and shut down.
5. the method according to claim 1, wherein the electronic equipment also prestores each primary processing line
The simulated production program of each production equipment；The method also includes：
Before the Real-time Monitoring Data of each data collection point of each production equipment for obtaining each primary processing line,
Each simulated production program is run, obtains the simulated production data of each production equipment accordingly；
For each simulated production data, search with its belonging to production equipment error protection performance assessment criteria match it is pre-
Deposit alarm threshold value corresponding to error protection performance assessment criteria；
For each simulated production data, it is compared with obtained alarm threshold value is searched, and be in comparison result
The alert when alarm threshold value obtained beyond the lookup.
6. a kind of online error protection system of tobacco cutting quality, which is characterized in that applied to prestoring each primary processing line
The electronic equipment of the alarm threshold value of every error protection performance assessment criteria of each production equipment；The system comprises：
Data acquisition module, the real-time prison of each data collection point of each production equipment for obtaining each primary processing line
Measured data；
Error protection alarm module, for for each Real-time Monitoring Data, lookup and the error protection performance assessment criteria belonging to it
What is matched prestores alarm threshold value corresponding to error protection performance assessment criteria；And for each Real-time Monitoring Data, by it
It is compared with obtained alarm threshold value is searched, and issues alarm when comparison result is the alarm threshold value obtained beyond the lookup
Information.
7. system according to claim 6, which is characterized in that the electronic equipment also prestores every error protection examination and refers to
Target alarm delay；The error protection alarm module is also used to：For each Real-time Monitoring Data, if the anti-difference belonging to it
The duration for the alarm threshold value that the Real-time Monitoring Data of wrong performance assessment criteria is obtained beyond the lookup reaches corresponding alarm delay,
The first warning message is then issued, and reminds and keeps off a car to come to handle.
8. system according to claim 7, which is characterized in that the electronic equipment also prestores every error protection examination and refers to
Target shutdown threshold；The error protection alarm module is also used to：For each Real-time Monitoring Data, search with its belonging to
What error protection performance assessment criteria matched prestores shutdown threshold corresponding to error protection performance assessment criteria；For each real-time monitoring
It is compared with obtained shutdown threshold is searched, and is the shutdown threshold obtained beyond the lookup in comparison result by data
When issue the second warning message, and control corresponding production equipment and shut down.
9. system according to claim 8, which is characterized in that the electronic equipment also prestores every error protection examination and refers to
Target shuts down delay；The error protection alarm module is also used to：For each Real-time Monitoring Data, if the anti-difference belonging to it
The duration for the shutdown threshold that the Real-time Monitoring Data of wrong performance assessment criteria is obtained beyond the lookup reaches corresponding shutdown delay,
The second warning message is then issued, and controls corresponding production equipment and shuts down.
10. system according to claim 6, which is characterized in that the electronic equipment also prestores each primary processing line
Each production equipment simulated production program；The system also includes：Error protection authentication module, for obtaining each item described
Before the Real-time Monitoring Data of each data collection point of each production equipment of primary processing line, each simulated production is run
Program obtains the simulated production data of each production equipment accordingly；And it for each simulated production data, searches
With its belonging to production equipment error protection performance assessment criteria match prestore alarm threshold value corresponding to error protection performance assessment criteria；
And for each simulated production data, it is compared with obtained alarm threshold value is searched, and be in comparison result
The alert when alarm threshold value obtained beyond the lookup.
11. a kind of storage medium, wherein being stored with computer program, which is characterized in that the computer program is added by processor
When carrying execution, the online error protection method of tobacco cutting quality as described in any in claim 1 to 5 is realized.
12. a kind of electronic equipment, which is characterized in that including：Processor, memory and communicator；Wherein,
The communicator is used to establish the communication connection of the electronic equipment and external equipment；
The memory is for storing computer program；
The processor is for computer program described in load and execution, so that the electronic equipment is executed as in claim 1 to 5
Any online error protection method of tobacco cutting quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810725931.6A CN108851186B (en) | 2018-07-04 | 2018-07-04 | Online error prevention method and system for tobacco shred production quality and electronic equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810725931.6A CN108851186B (en) | 2018-07-04 | 2018-07-04 | Online error prevention method and system for tobacco shred production quality and electronic equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108851186A true CN108851186A (en) | 2018-11-23 |
| CN108851186B CN108851186B (en) | 2022-03-22 |
Family
ID=64298860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810725931.6A Active CN108851186B (en) | 2018-07-04 | 2018-07-04 | Online error prevention method and system for tobacco shred production quality and electronic equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108851186B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109814502A (en) * | 2019-01-11 | 2019-05-28 | 广东中烟工业有限责任公司 | A kind of throwing composition of raw materials error-preventing method and device |
| CN110200314A (en) * | 2019-06-13 | 2019-09-06 | 红云红河烟草(集团)有限责任公司 | Online automatic correction method and system for cigarette equipment parameters |
| CN110222061A (en) * | 2019-06-13 | 2019-09-10 | 红云红河烟草(集团)有限责任公司 | Equipment parameter management system and method for cigarette production line |
| CN110531033A (en) * | 2019-09-27 | 2019-12-03 | 龙岩烟草工业有限责任公司 | The monitoring method and device, line measuring system for moisture content of online moisture measurement accuracy |
| CN114304700A (en) * | 2021-12-30 | 2022-04-12 | 贵州中烟工业有限责任公司 | Monitoring method and system for tobacco production line |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201097194Y (en) * | 2007-11-08 | 2008-08-06 | 深圳烟草工业有限责任公司 | Pressure detection and alarming device for pilot ejection gas on humid or fragrance rolling canister |
| KR20090015658A (en) * | 2007-08-09 | 2009-02-12 | 김진연 | System for monitoring temperature and method thereof |
| CN101530151A (en) * | 2009-04-07 | 2009-09-16 | 王新兵 | Method and device for detecting material lack of ice cream machine |
| CN102885392A (en) * | 2012-09-11 | 2013-01-23 | 张家口卷烟厂有限责任公司 | Quality monitoring system and method of tobacco primary process |
| US20140111342A1 (en) * | 2012-10-19 | 2014-04-24 | Daniel Measurement And Control, Inc. | Condition monitoring with alarm confidence levels for flow metering systems |
| CN104055221A (en) * | 2014-06-19 | 2014-09-24 | 福建中烟工业有限责任公司 | Glycerol applying poka-yoke control method, device and system |
| CN105354994A (en) * | 2015-11-13 | 2016-02-24 | 成都秦川科技发展有限公司 | Alarm time-delay linkage system and method |
| CN105573364A (en) * | 2014-10-11 | 2016-05-11 | 中国石油天然气股份有限公司 | motor temperature control method and system |
| CN106628248A (en) * | 2016-12-29 | 2017-05-10 | 东方航空技术有限公司 | Alarming method and system and monitoring terminal applied to airplane |
| CN206203319U (en) * | 2016-11-28 | 2017-05-31 | 陕西中烟工业有限责任公司 | For the anti-blocking monitoring device of pipe tobacco in pipe tobacco supply line |
| CN107038254A (en) * | 2017-05-04 | 2017-08-11 | 顾杏春 | Cigarette quality monitoring method and device |
| CN108120789A (en) * | 2017-12-20 | 2018-06-05 | 珠海高凌信息科技股份有限公司 | VOCs on-line monitoring systems FID stops working alarm method and its device |
-
2018
- 2018-07-04 CN CN201810725931.6A patent/CN108851186B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090015658A (en) * | 2007-08-09 | 2009-02-12 | 김진연 | System for monitoring temperature and method thereof |
| CN201097194Y (en) * | 2007-11-08 | 2008-08-06 | 深圳烟草工业有限责任公司 | Pressure detection and alarming device for pilot ejection gas on humid or fragrance rolling canister |
| CN101530151A (en) * | 2009-04-07 | 2009-09-16 | 王新兵 | Method and device for detecting material lack of ice cream machine |
| CN102885392A (en) * | 2012-09-11 | 2013-01-23 | 张家口卷烟厂有限责任公司 | Quality monitoring system and method of tobacco primary process |
| US20140111342A1 (en) * | 2012-10-19 | 2014-04-24 | Daniel Measurement And Control, Inc. | Condition monitoring with alarm confidence levels for flow metering systems |
| CN104055221A (en) * | 2014-06-19 | 2014-09-24 | 福建中烟工业有限责任公司 | Glycerol applying poka-yoke control method, device and system |
| CN105573364A (en) * | 2014-10-11 | 2016-05-11 | 中国石油天然气股份有限公司 | motor temperature control method and system |
| CN105354994A (en) * | 2015-11-13 | 2016-02-24 | 成都秦川科技发展有限公司 | Alarm time-delay linkage system and method |
| CN206203319U (en) * | 2016-11-28 | 2017-05-31 | 陕西中烟工业有限责任公司 | For the anti-blocking monitoring device of pipe tobacco in pipe tobacco supply line |
| CN106628248A (en) * | 2016-12-29 | 2017-05-10 | 东方航空技术有限公司 | Alarming method and system and monitoring terminal applied to airplane |
| CN107038254A (en) * | 2017-05-04 | 2017-08-11 | 顾杏春 | Cigarette quality monitoring method and device |
| CN108120789A (en) * | 2017-12-20 | 2018-06-05 | 珠海高凌信息科技股份有限公司 | VOCs on-line monitoring systems FID stops working alarm method and its device |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109814502A (en) * | 2019-01-11 | 2019-05-28 | 广东中烟工业有限责任公司 | A kind of throwing composition of raw materials error-preventing method and device |
| CN109814502B (en) * | 2019-01-11 | 2021-08-06 | 广东中烟工业有限责任公司 | Mistake proofing method and device for raw material formula for silk making |
| CN110200314A (en) * | 2019-06-13 | 2019-09-06 | 红云红河烟草(集团)有限责任公司 | Online automatic correction method and system for cigarette equipment parameters |
| CN110222061A (en) * | 2019-06-13 | 2019-09-10 | 红云红河烟草(集团)有限责任公司 | Equipment parameter management system and method for cigarette production line |
| CN110200314B (en) * | 2019-06-13 | 2021-10-22 | 红云红河烟草(集团)有限责任公司 | Online automatic correction method and system for cigarette equipment parameters |
| CN110222061B (en) * | 2019-06-13 | 2023-08-25 | 红云红河烟草(集团)有限责任公司 | Equipment parameter management system and method for cigarette production line |
| CN110531033A (en) * | 2019-09-27 | 2019-12-03 | 龙岩烟草工业有限责任公司 | The monitoring method and device, line measuring system for moisture content of online moisture measurement accuracy |
| CN114304700A (en) * | 2021-12-30 | 2022-04-12 | 贵州中烟工业有限责任公司 | Monitoring method and system for tobacco production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108851186B (en) | 2022-03-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108851186A (en) | The online error protection method of tobacco cutting quality, system and electronic equipment | |
| CN104991629B (en) | Power-fail detecting system and its method | |
| CN104426696B (en) | A kind of method of troubleshooting, server and system | |
| CN107436414B (en) | Method and device for testing effectiveness of BBU in memory system | |
| CN104932963B (en) | The method and device of management terminal | |
| TWI621191B (en) | Method and system for remotely monitoring wafer testing equipment | |
| CN108053332B (en) | Automatic fault tree generation method and system based on configuration file | |
| CN107590016A (en) | Power-down rebooting recognition methods and device | |
| TWI649649B (en) | Event processing based system for manufacturing yield improvement | |
| CN103077343B (en) | The method of testing of safety chip and device | |
| CN115534255A (en) | Injection molding machine action flow configuration method and device, electronic equipment and storage medium | |
| CN103473178A (en) | Method and system for optimizing testing process execution | |
| CN107844307A (en) | The method for updating system and electronic equipment of electronic equipment | |
| CN109597728B (en) | Control method and device of test equipment and computer readable storage medium | |
| CN111752592A (en) | Power system secondary equipment version control method, client and system | |
| CN109815091B (en) | AEP high-temperature alarm sensitivity testing method, device, terminal and storage medium | |
| CN110942187A (en) | Method and system for optimizing unavailable related terms of fire detection system and storage medium | |
| CN105577424A (en) | Data asset quality monitoring method based on data traceability graph | |
| CN115829537A (en) | Operation and maintenance method and device for battery energy storage system, computer equipment and storage medium | |
| CN107357676A (en) | Restart method, apparatus, computer-readable recording medium and the storage control of cabinet management system | |
| CN104680423A (en) | Electricity charge abnormity detection system and method | |
| CN108712442B (en) | Switch-in method of data acquisition end of power distribution cabinet and terminal equipment | |
| CN110348984B (en) | Automatic credit card data input method and related equipment under different transaction channels | |
| Chen et al. | Big data system testing method based on chaos engineering | |
| CN113238950A (en) | System and method for testing distributed system, storage medium and electronic equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |