CN108850847B - Coarse cereal rice production line and coarse cereal rice production method - Google Patents
Coarse cereal rice production line and coarse cereal rice production method Download PDFInfo
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- CN108850847B CN108850847B CN201810735546.XA CN201810735546A CN108850847B CN 108850847 B CN108850847 B CN 108850847B CN 201810735546 A CN201810735546 A CN 201810735546A CN 108850847 B CN108850847 B CN 108850847B
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- 241000209094 Oryza Species 0.000 title claims abstract description 319
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 319
- 235000009566 rice Nutrition 0.000 title claims abstract description 319
- 235000013339 cereals Nutrition 0.000 title claims abstract description 167
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000010411 cooking Methods 0.000 claims abstract description 136
- 238000002791 soaking Methods 0.000 claims abstract description 51
- 238000005406 washing Methods 0.000 claims abstract description 43
- 235000015097 nutrients Nutrition 0.000 claims abstract description 39
- 238000007789 sealing Methods 0.000 claims abstract description 39
- 230000001954 sterilising effect Effects 0.000 claims abstract description 39
- 238000011049 filling Methods 0.000 claims abstract description 35
- 239000011265 semifinished product Substances 0.000 claims abstract description 11
- 238000010025 steaming Methods 0.000 claims description 106
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 89
- 238000010438 heat treatment Methods 0.000 claims description 48
- 238000001723 curing Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 18
- 239000010410 layer Substances 0.000 claims description 17
- 238000004659 sterilization and disinfection Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 11
- 238000009835 boiling Methods 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 6
- 239000011241 protective layer Substances 0.000 claims description 6
- 229920000856 Amylose Polymers 0.000 claims description 5
- 244000062793 Sorghum vulgare Species 0.000 claims description 5
- 235000019713 millet Nutrition 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- PHOQVHQSTUBQQK-SQOUGZDYSA-N D-glucono-1,5-lactone Chemical compound OC[C@H]1OC(=O)[C@H](O)[C@@H](O)[C@@H]1O PHOQVHQSTUBQQK-SQOUGZDYSA-N 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 239000004464 cereal grain Substances 0.000 claims description 3
- 239000006185 dispersion Substances 0.000 claims description 3
- 238000011415 microwave curing Methods 0.000 claims description 3
- 239000008213 purified water Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 1
- 235000019640 taste Nutrition 0.000 description 10
- 239000002253 acid Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 240000002582 Oryza sativa Indica Group Species 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 206010013911 Dysgeusia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/196—Products in which the original granular shape is maintained, e.g. parboiled rice
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B9/00—Preservation of edible seeds, e.g. cereals
- A23B9/02—Preserving by heating
- A23B9/025—Preserving by heating with use of gases
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/15—General methods of cooking foods, e.g. by roasting or frying using wave energy, irradiation, electrical means or magnetic fields, e.g. oven cooking or roasting using radiant dry heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Cereal-Derived Products (AREA)
Abstract
The coarse cereal rice production line comprises a rice washing device, a rice soaking device, a filling device, a coarse cereal adding device, a microwave cooking device, a film sealing device and a secondary curing and sterilizing device, wherein the rice washing device, the rice soaking device, the filling device, the coarse cereal adding device, the microwave cooking device, the film sealing device and the secondary curing and sterilizing device are sequentially arranged; the coarse cereal adding device conveys soaked coarse cereals to the cooking box, the coarse cereals are uniformly distributed on the rice, the microwave cooking device heats and cooks the rice, the nutrient solution and the coarse cereals in the cooking box, and the film sealing device seals the cooking box for containing the cooked rice and the coarse cereals to obtain a semi-finished cooking box; the secondary curing sterilizing device fixes the semi-finished product cooking box in a mode that the box bottom is upward and the sealing film is downward.
Description
Technical Field
The invention relates to the technical field of rice processing, in particular to a coarse cereal rice production line and a coarse cereal rice production method.
Background
The rice is classified into indica rice and polished round-grained rice. Generally, indica rice is planted in various ways in the south and polished round-grained rice is planted in various ways in the north. With the deep processing of rice, the self-heating rice is more and more perfect. The long-shaped rice has high amylose content, so the viscosity is lower, and the produced self-heating rice is loose. The rice has low amylose content, and the produced self-heating rice has high viscosity and soft and glutinous taste. Different people have different tastes, so that people like to eat long-shaped rice and people like to eat polished round-grained rice. The problem of the returning of the self-heating rice easily occurs when the self-heating rice is heated again after a long storage time, regardless of whether the self-heating rice is produced from long rice or polished round-grained rice.
Meanwhile, when the millet, the oat and the polished round-grained rice in the prior art are mixed to produce the coarse cereal rice, the cooked millet, the cooked oat and the cooked polished round-grained rice have inconsistent softness and hardness, so that the edible taste is affected.
Disclosure of Invention
In view of the above, it is necessary to provide a coarse cereal rice production line which does not cause retrogradation and has uniform hardness.
It is also necessary to provide a method for producing the coarse cereal rice which does not generate retrogradation and has consistent softness by using the coarse cereal rice production line.
The coarse cereal rice production line comprises a rice washing device, a rice soaking device, a filling device, a coarse cereal adding device, a microwave cooking device, a film sealing device and a secondary curing and sterilizing device, wherein the rice washing device, the rice soaking device, the filling device, the coarse cereal adding device, the microwave cooking device, the film sealing device and the secondary curing and sterilizing device are sequentially arranged; the coarse cereal adding device conveys soaked coarse cereals to the cooking box, the coarse cereals are uniformly distributed on the rice, the microwave cooking device heats and cooks the rice, the nutrient solution and the coarse cereals in the cooking box, so that the rice and the coarse cereals in the cooking box are uniformly cured through the boiling nutrient solution in the cooking box, and the steam is actively discharged after the rice and the coarse cereals in the cooking box are uniformly cured so as to accelerate the dispersion of the nutrient solution in the cooking box; the film sealing device is used for sealing the cooking box for containing the cured rice and the minor cereals to obtain a semi-finished cooking box; the secondary curing sterilizing device is used for fixing the semi-finished product cooking box in a mode that the box bottom is upward and the sealing film is downward, and performing high-temperature sterilization and secondary curing, so that a small amount of collected nutrient solution positioned at the box bottom is vaporized in the process that the self gravity approaches the sealing film and then is spread upward to promote loosening of rice grains and coarse cereals positioned at the box bottom, the secondary curing sterilizing device comprises a heat-insulating shell, a heating device, a lunch box placing rack and a lunch box placing tray assembly, the heating device and the lunch box placing rack are positioned in the heat-insulating shell, the lunch box placing rack is positioned at the inner side of the heating device, a plurality of layers of placing racks are arranged on the lunch box placing rack, the lunch box placing tray assembly is erected on the placing rack, the lunch box placing tray assembly comprises a box top placing tray and a box bottom placing tray, the box top placing tray is connected with the box bottom placing tray in a buckled mode, a gap between the box top placing tray and the box bottom placing tray is the same as the height of the box bottom placing tray, so that the lunch box top placing tray is inverted, a plurality of limiting grooves matched with the upper end faces of the lunch box are uniformly arranged at the bottom of the box top placing tray, the lunch box placing tray is embedded into the limiting grooves, and a plurality of through holes are further formed in the top of the lunch box placing tray, and the top is provided with a plurality of through holes for discharging steam.
The production method of the coarse cereal rice comprises the following steps:
s001, pouring rice with the weight content of 12% -19% of amylose into a rice washing device for washing so as to clean the surface of the rice;
step S002, pouring the cleaned rice into a rice soaking device for soaking for 40-90 minutes, so that the weight water content of the rice reaches 26% -32%;
step S003, soaking the washed coarse cereals for 60-90 minutes, wherein the weight water content of the soaked coarse cereals is 32% -40%, the soaked coarse cereals are placed into a coarse cereal adding device, and the coarse cereals are a mixture of oat and millet in any proportion;
step S004, pouring the rice soaked in the step S002 into a cooking box through a filling device, and adding nutrient solution into the cooking box, wherein the mass ratio of the rice to the nutrient solution is 1: (1.0-1.3), wherein the acid water is acid water, namely 0.1-0.4% of gluconic acid-delta-lactone is added into purified water to keep rice fresh and whiten;
step S005, driving a coarse cereal adding device to spread coarse cereal on the surface of the rice in the coarse cereal adding device, wherein the coarse cereal accounts for 5% -15% of the total weight of the coarse cereal and the rice;
step S006, heating and cooking the content in the cooking box by utilizing a microwave cooking device to enable rice and coarse cereals in the cooking box to be uniformly cured through boiling nutrient solution in the cooking box, actively discharging steam after the rice and the coarse cereals in the cooking box are uniformly cured to accelerate the nutrient solution in the cooking box to emit, wherein the power of the microwave cooking device is 80kW, and the microwave curing time is 10-30 minutes;
step S007, putting the cooking box containing cured rice and coarse cereals obtained in the step S006 into a concave groove of a film sealing device, and vacuumizing after 3-5 seconds of cold air blowing for film sealing treatment to obtain a semi-finished cooking box;
and S008, arranging the semi-finished product cooking box in a secondary curing sterilizing device in a mode that the box bottom is upward and the sealing film is downward, and performing high-temperature sterilization and secondary curing on cured rice and minor cereals in the semi-finished product cooking box so that a small amount of collected nutrient solution positioned at the box bottom is vaporized in the process of approaching the sealing film by self gravity and then is diffused upward to promote loosening of rice and minor cereal grains positioned at the box bottom, wherein the heating temperature is 115-121 ℃, the heating time is 10-30 min, and the weight water content of rice is 62-65%.
The beneficial effects are that: the invention provides a coarse cereal rice production line and a production method for preparing coarse cereal rice by using the coarse cereal rice production line, wherein the coarse cereal rice production line comprises a rice washing device, a rice soaking device, a filling device, a coarse cereal adding device, a microwave steaming device, a film sealing device and a secondary curing sterilization device, the microwave steaming device heats and cooks the contents in a steaming box, the rice and the coarse cereal in the steaming box are uniformly cured through boiling nutrient solution in the steaming box, and steam is actively discharged after the rice and the coarse cereal in the steaming box are uniformly cured so as to accelerate the nutrient solution in the steaming box to emit; the secondary curing sterilizing device fixes the semi-finished product cooking box in a mode that the box bottom is upward and the sealing film is downward, and performs high-temperature sterilization and secondary curing, so that a small amount of collected nutrient solution positioned at the box bottom is vaporized in the process that the self gravity approaches the sealing film and then is diffused upward to promote loosening of rice grains positioned at the box bottom, the problem of rice retrogradation is solved, and meanwhile, the rice made of rice has good taste. Meanwhile, the hardness of the coarse cereals is consistent with that of the rice, so that the problem of different hardness is solved.
Drawings
Fig. 1 is a schematic diagram of the coarse cereal rice production line.
Fig. 2 is a schematic view of another preferred angle of the coarse cereal rice production line of the present invention.
Fig. 3 is a schematic view of a partial structure of the coarse cereal rice production line of the invention, which comprises a rice washing device and a rice soaking device.
FIG. 4 is a sectional view of the coarse cereal rice production line of the present invention, including a rice washing device and a rice soaking device.
Fig. 5 is a schematic structural view of the coarse cereal rice production line provided by the invention, which comprises a filling device.
Fig. 6 is a schematic structural diagram of a secondary ripening and sterilizing device of the coarse cereal rice production line.
Fig. 7 is a schematic structural view showing a disassembled state of the steaming box placement tray assembly of the present invention.
Fig. 8 is a schematic structural view of the support tray of the present invention.
Fig. 9 is a schematic structural view showing a locked state of the steaming box tray assembly according to the present invention.
Fig. 10 is a state diagram of the steaming box in the box top placing tray.
In the figure: the miscellaneous grain rice production line 10, the rice washing device 20, the rice bin 201, the first water pipe 202, the rice washing tank 203, the first stirring mechanism 204, the first water containing tank 205, the rice soaking device 30, the fixed support 301, the rice soaking tank 302, the outer protection layer 3021, the inner containing layer 3022, the ultraviolet sterilization lamp 3023, the rice guiding pipe 303, the second water pipe 304, the draining tank 305, the second water containing tank 306, the filling device 40, the first rice conveyor 401, the filling tank 402, the cooking box conveyor 403, the blending liquid replenishing device 404, the miscellaneous grain adding device 405, the microwave cooking device 50, the second rice conveyor 501, the microwave heating tank 502, the steam extraction mechanism 503, the film sealing device 60, the secondary curing sterilization device 70, the heat preservation housing 701, the heating device 702, the cooking box placing rack 703, the cooking box placing tray assembly 704, the box top placing tray 7041, the defining tank 70411, the box bottom placing tray 7042, the supporting tray 70421, and the cooking box placing rack 70422.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Referring to fig. 1 to 10, a coarse cereal rice production line 10 comprises a rice washing device 20, a rice soaking device 30, a filling device 40, a microwave cooking device 50, a film sealing device 60, a secondary curing sterilization device 70, wherein the rice washing device 20, the rice soaking device 30, the filling device 40, the coarse cereal adding device 405, the microwave cooking device 50, the film sealing device 60 and the secondary curing sterilization device 70 are sequentially arranged, the rice washing device 20 conveys washed rice to the rice soaking device 30, the rice soaking device 30 conveys soaked rice to the filling device 40, and the filling device 40 quantitatively conveys soaked rice and nutrient solution to a cooking box; the coarse cereal adding device 405 conveys soaked coarse cereals to a cooking box, the coarse cereals are uniformly distributed on the rice, the microwave cooking device 50 heats and cooks the rice, the nutrient solution and the coarse cereals in the cooking box, so that the rice and the coarse cereals in the cooking box are uniformly cured through the boiling nutrient solution in the cooking box, and the steam is actively discharged after the rice and the coarse cereals in the cooking box are uniformly cured so as to accelerate the dispersion of the nutrient solution in the cooking box; the film sealing device 60 is used for sealing the cooking box containing the cured rice to obtain a semi-finished cooking box; the secondary curing sterilizing device 70 fixes the semi-finished product cooking box in a mode that the box bottom is upward and the sealing film is downward, and carries out high-temperature sterilization and secondary curing so that a small amount of collected nutrient solution at the box bottom is vaporized and then is spread upward in the process of approaching the sealing film by self gravity to promote loosening of rice grains and coarse cereals at the box bottom, the secondary curing sterilizing device 70 comprises a heat preservation shell 701, a heating device 702, a cooking box placing rack and a cooking box placing tray assembly, the heating device 702 and the cooking box placing rack are positioned in the heat preservation shell 701, the cooking box placing rack is positioned at the inner side of the heating device 702, a plurality of layers of placing racks are arranged on the cooking box placing rack, the steaming box placing tray assembly is erected on the shelf, the steaming box placing tray assembly comprises a box top placing tray 7041 and a box bottom placing tray 7042, the box top placing tray 7041 and the box bottom placing tray 7042 are connected in a buckled mode, the steaming box is located between the box top placing tray 7041 and the box bottom placing tray 7042, a gap between the box top placing tray 7041 and the box bottom placing tray 7042 is the same as the height of the steaming box, so that the steaming box is inverted, a plurality of limiting grooves 70411 matched with the upper end face of the steaming box are uniformly formed in the bottom of the box top placing tray 7041, the top end of the steaming box is embedded into the limiting grooves 70411, and a plurality of through holes are further formed in the bottom of the box top placing tray 7041, so that water generated after steam condensation is discharged from the through holes.
In a preferred embodiment, the heating device comprises a main steam pipeline and a branch steam pipeline, the main steam pipeline is horizontally arranged on the inner wall of the heat-preserving shell, the branch steam pipeline is communicated with the main steam pipeline, the branch steam pipeline is perpendicular to the ground, and a plurality of spray heads are uniformly distributed on the branch steam pipeline so as to spray hot steam into the heat-preserving shell, so that the lunch box is heated.
Further, the rice washing device 20 includes a rice bin 201, a first water pipe 202, a rice washing tank 203, a first stirring mechanism 204, and a first water containing tank 205, where the lower end of the rice bin 201 is communicated with the upper end of the rice washing tank 203 through a pipeline to guide rice into the rice washing tank 203, the water outlet end of the first water pipe 202 is communicated with the rice washing tank 203 to wash the rice, the rice washing tank 203 is net-shaped to discharge the washed water, the stirring end of the first stirring mechanism 204 is disposed in the rice washing tank 203 to stir the rice, and the first water containing tank 205 is located below the rice washing tank 203 to receive the water in the rice washing tank 203.
Further, the rice soaking device 30 includes a fixing support 301, a rice soaking tank 302, a rice guiding pipe 303, a conveying pump, a second water pipe 304, a draining tank 305 and a second water containing tank 306, the fixing support 301 is disposed behind the rice washing device 20, the rice soaking tank 302 is fixedly connected with the upper end of the fixing support 301, a discharging port of the rice guiding pipe 303 is communicated with the upper end of the rice soaking tank 302, a feeding port of the rice guiding pipe 303 is communicated with the rice washing tank 203, the conveying pump is disposed on the rice guiding pipe 303 so as to introduce water and rice in the rice washing tank 203 into the rice soaking tank 302, a water outlet of the second water pipe 304 is communicated with the upper end of the rice soaking tank 302, a water inlet of the second water pipe 304 is communicated with the first water containing tank 304 so as to drain redundant water in the rice soaking tank 302 from the second water containing tank 205, a lower end of the rice soaking tank 302 is communicated with the draining tank 305 so as to remove water from the rice containing water, a bottom of the draining tank is communicated with the second water containing tank 306, a side wall of the draining tank is a net, a filtering tank 305 is arranged at the upper end of the draining tank 40 is arranged right below the draining tank 305, and the draining device is arranged at the draining port 40.
Further, the rice soaking tank 302 includes an outer protective layer 3021 and an inner containing layer 3022, the side wall of the inner containing layer 3022 is transparent, a plurality of ultraviolet sterilizing lamps 3023 are uniformly arranged in a cavity between the outer protective layer 3021 and the inner containing layer 3022, through holes are formed in the upper end of the cavity between the outer protective layer 3021 and the inner containing layer 3022 so as to erect the ultraviolet sterilizing lamps 3023, meanwhile, damaged ultraviolet sterilizing lamps 3023 are convenient to replace, materials in the rice soaking tank 302 are prevented from being sterilized and sterilized by the ultraviolet sterilizing lamps 3023, and a heating device is arranged in the inner containing layer 3022 so that the temperature in the inner containing layer 3022 reaches the soaking temperature requirement, and therefore rice is enabled to absorb water as soon as possible, and the soaking time is shortened.
Further, the filling device 40 includes a first rice conveyor 401, a filling tank 402, a cooking box conveyor 403, and a blending liquid replenishing device 404, one end of the first rice conveyor 401 is located directly below the draining tank 305 to guide drained rice into the first rice conveyor 401, the other end of the first rice conveyor 401 is located directly above the filling tank 402 to guide rice into the filling tank 402, a discharge port is provided at the bottom of the filling tank 402, one end of the cooking box conveyor 403 is located below the discharge port of the filling tank 402, a plurality of cooking boxes are placed on the cooking box conveyor 403, when the cooking boxes are located directly below the discharge port of the filling tank 402, the rice in the filling tank 402 is guided into the cooking boxes, the liquid replenishing device 404 is located in front of the filling tank 402 to facilitate adding the blending liquid into the cooking boxes, and the other end of the cooking box conveyor 403 is connected with the micro-wave device 50 to place the cooking boxes into the micro-wave device 50.
The blending liquid is water, nutrient solution and the like which are added into rice to finally cook the rice.
Further, the coarse cereal adding device 405 comprises a coarse cereal holding hopper, a rotating motor and a coarse cereal roller, the coarse cereal holding hopper is located above the steaming box conveying belt, the rotating motor and the coarse cereal roller are arranged on the coarse cereal holding hopper, a rotating shaft of the rotating motor is fixedly connected with the coarse cereal roller, the coarse cereal roller is located on a discharge hole of the coarse cereal holding groove, the diameter of the coarse cereal roller is identical with the width of the discharge hole of the coarse cereal holding groove, so that coarse cereal is prevented from flowing out, a plurality of grooves are formed in the coarse cereal holding groove, the grooves are opposite to the steaming box on the conveying belt below the discharge hole, and the coarse cereal roller is driven to rotate when the rotating motor rotates, so that coarse cereal in the grooves falls onto rice along with the rotation of the coarse cereal roller.
Further, the microwave cooking device 50 includes a second rice conveyor belt 501 and a microwave heating box 502, the second rice conveyor belt 501 is connected with the first rice conveyor belt 401 to transfer the cooking box filled with rice, coarse cereals and nutrient solution onto the second rice conveyor belt 501, the second rice conveyor belt 501 is arranged in the microwave heating box 502 to heat and cook the rice and coarse cereals in the cooking box in the conveying process, the rice in the cooking box is uniformly cured by boiling nutrient solution in the cooking box, a steam extraction mechanism 503 is further arranged above the microwave heating box 502 to actively discharge steam after the rice in the cooking box is uniformly cured to accelerate the water in the cooking box, the steam extraction mechanism 503 includes a steam extraction pipeline and a negative pressure fan, the lower end of the steam extraction pipeline is communicated with the upper end of the microwave heating box, and the negative pressure fan is arranged in the steam extraction pipeline to accelerate the steam emission.
In a preferred embodiment, the film sealing device 60 is a packaging machine.
Further, the bottom plate 7042 includes a support plate 70421 and a plurality of steaming box holding frames 70422, the steaming box holding frames 70422 are located in the support plate 70421, the length of the steaming box holding frames 70422 is the same as the width of the support plate 70421, the sum of the widths of the steaming box holding frames 70422 is the same as the length of the support plate 70421, so that the steaming box holding frames 70422 are tightly placed in the support plate 70421, a plurality of steaming box holding holes are formed in the steaming box holding frames, the shape of the steaming box holding holes is the same as the shape of the cross section of the steaming box, the length of the steaming box holding holes is greater than the length of the bottom of the steaming box, the width of the steaming box holding holes is smaller than the width of the bottom of the steaming box, a support table is arranged at the bottom of the steaming box holding frames 70422, so that the steaming box is erected on the steaming box holding frames 70422, when the steaming box holding frames 70422 are tightly placed in the support plate 70421, the steaming box holding frames 70422 are tightly placed in the support plate 70421, the steaming box holding frames 69 are opposite to the top plate 7041, and the steaming box holding assemblies are directly opposite to the steaming box holding frames 70411, and the steaming box holding assemblies are placed in the top plate 7041.
Further, the side wall of the tray 7041 is provided with a top handle, the tray 7042 is provided with a bottom handle at opposite positions, and when the tray 7041 is buckled with the bottom tray 7042, the lower surface of the top handle is contacted with the upper surface of the bottom handle, so that an operator can grasp the top handle and the bottom handle simultaneously to prevent the tray 7041 from loosening from the bottom tray 7042.
Further, one side of the box bottom handle and one side of the box top handle, which are away from each other, are provided with anti-slip patterns, so that the box bottom handle and the box top handle are convenient for operators to grasp.
When the steaming box is sealed by the film sealing device, rice in the steaming box is in a sealed state, the bottom of the steaming box is downward, the top of the steaming box is upward and moves on a conveyor belt of the film sealing device, a plurality of steaming boxes are arranged on the conveyor belt at equal intervals, when the first row of steaming boxes come out from the tail end of the conveyor belt, the steaming boxes just enter the steaming box containing rack 70422 of the box bottom placing plate 7042, then the steaming box containing rack 70422 is moved to the tail end of the supporting plate 70421, then the empty steaming box containing rack 70422 is placed to the head end of the supporting plate 70421, and the second row of steaming boxes on the conveyor belt enter the empty steaming box containing rack 70422. Thus, when the cooking box rack is fully swung up to support the tray 70421, the top of the box is snapped onto the bottom of the box 7042, allowing the top of the cooking box to enter the defined slot 70411 of the top of the box 7041. At this time, the operator grips the bottom handle and the top handle at the same time, and then inverts the top tray 7041 to be positioned below the bottom tray 7042. The top and bottom trays 7041 and 7042, i.e., the digester tray assembly, are then placed onto the digester tray rack. After the steaming box placing rack is fully swung with the steaming box placing tray assembly, the steaming box placing rack is pushed into the heat insulation shell 701, and then the heating device 702 carries out secondary curing sterilization on the steaming box.
Before the steaming box is inverted, water is concentrated at the bottom of the steaming box because of preliminary curing, and rice at the bottom of the steaming box is compactly compacted compared with rice at the top of the steaming box because of factors such as pressure, steaming process and the like, so that the taste of the rice is different. After the steaming box is inverted, the rice positioned at the top of the steaming box and the rice positioned at the bottom of the steaming box are inverted, water falls to the top of the steaming box, and meanwhile, the rice positioned at the bottom of the steaming box is subjected to smaller pressure and less water, so that the rice positioned at the bottom of the steaming box is more easy to be fluffy. Thus, the overall properties of the rice, such as fluffiness, water content, volume, viscosity and the like, tend to be consistent, so that the overall taste of the rice is relatively consistent. At the same time, the free water between the grains is further reduced, so that the viscosity between the grains is reduced. Curing in the sealed state can also make heat and moisture more easily permeate, thereby not causing the clamping of rice, also not easily causing the rice to return to life.
In a preferred embodiment, the brew replenishment device 404 includes a water tank and a control valve to pour a pre-configured mixture of acid water and water into the digester enclosure.
The production method of the coarse cereal rice comprises the following steps:
s001, pouring rice with the weight content of 12% -19% of amylose into a rice washing device for washing so as to clean the surface of the rice;
step S002, pouring the cleaned rice into a rice soaking device for soaking for 40-90 minutes, so that the weight water content of the rice reaches 26% -32%;
step S003, soaking the washed coarse cereals for 60-90 minutes, wherein the weight water content of the soaked coarse cereals is 32% -40%, the soaked coarse cereals are placed into a coarse cereal adding device, and the coarse cereals are a mixture of oat and millet in any proportion;
step S004, pouring the rice soaked in the step S002 into a cooking box through a filling device, and adding nutrient solution into the cooking box, wherein the mass ratio of the rice to the nutrient solution is 1: (1.0-1.3), wherein the acid water is acid water, namely 0.1-0.4% of gluconic acid-delta-lactone is added into purified water to keep rice fresh and whiten;
step S005, driving a coarse cereal adding device to spread coarse cereal on the surface of the rice in the coarse cereal adding device, wherein the coarse cereal accounts for 5% -15% of the total weight of the coarse cereal and the rice;
step S006, heating and cooking the content in the cooking box by utilizing a microwave cooking device so as to enable rice and coarse cereals in the cooking box to be evenly cured through boiling nutrient solution in the cooking box, actively discharging steam after the rice and the coarse cereals in the cooking box are evenly cured so as to accelerate the nutrient solution in the cooking box to emit, wherein the power of the microwave cooking device is 80kW, and the microwave curing time is 10-30 minutes.
When the miscellaneous grain rice is heated in the microwave cooking device 50, the water in the cooking box is boiled, so that the rice grains are turned over in the cooking box, and as the heating process is carried out, the volume of the rice grains is increased, the water in the cooking box is reduced, the viscosity of the rice grains is increased, so that the turning-over degree of the rice grains is reduced, and the rice grains are not turned over. In the process of turning over, adhesion is not easy to occur among rice grains, so that the viscosity of the rice is reduced, and meanwhile, the rice is heated, puffed and water content is uniform in the process of turning over, so that the taste of the rice is easy to keep consistent.
Step S007, putting the cooking box containing cured rice and coarse cereals obtained in the step S006 into a concave groove of a film sealing device, and vacuumizing after 3-5 seconds of cold air blowing for film sealing treatment to obtain a semi-finished cooking box;
and S008, arranging the semi-finished product cooking box in a secondary curing sterilizing device in a mode that the box bottom is upward and the sealing film is downward, and performing high-temperature sterilization and secondary curing on cured rice and minor cereals in the semi-finished product cooking box so that a small amount of collected nutrient solution positioned at the box bottom is vaporized in the process of approaching the sealing film by self gravity and then is diffused upward to promote loosening of rice and minor cereal grains positioned at the box bottom, wherein the heating temperature is 115-121 ℃, the heating time is 10-30 min, and the weight water content of rice is 62-65%.
After preliminary cooking of the rice by the microwave cooking device 50, a small amount of water is still present at the bottom of the cooking box, and in the process of cooking, the rice at the upper end is loose due to the reasons of moisture, pressure, steam and the like in the self-heating cooking box, while the rice at the lower end is compact in internal structure and high in viscosity due to the influence of the factors of moisture, pressure, steam and the like. Thus, the upper taste and the lower taste of the coarse cereal rice are inconsistent, and the problem of retrogradation can occur. The self-heating steaming box is turned over before secondary heating, so that the bottom of the self-heating steaming box is upward, and the top of the self-heating steaming box is downward, and redundant water is transferred from the bottom of the self-heating steaming box to the top of the self-heating steaming box, so that the water distribution of the steaming box is uniform. In the process of secondary heating of the rice, hot steam can further and evenly enter the rice, the rice is further cured, and the rice is further fluffy under the action of the hot steam. Since the rice at the bottom of the self-heating steaming box is positioned at the upper part of the whole rice, the pressure applied to the rice is smaller and the moisture is less, so that the rice is easier to be fluffy. Thus, the overall properties of the rice, such as fluffiness, water content, volume, viscosity and the like, tend to be consistent, so that the overall taste of the rice is relatively consistent. At the same time, the free water between the grains is further reduced, so that the viscosity between the grains is reduced.
In general, when making coarse cereal rice, the problems of bad taste and retrogradation of the rice are caused by factors such as the water content of the rice, the cooking time, the cooking temperature, the water content after cooking, and the like during the soaking. According to the invention, aiming at the problem that rice is easy to generate retrogradation, the problems of retrogradation and different hardness of coarse cereal rice prepared by rice are avoided by controlling the water content of the rice in the soaking process, improving the primary curing and secondary curing processes and controlling the setting of the technological parameters of the primary curing and secondary curing processes through multiple tests, and meanwhile, the mouthfeel is good.
The foregoing disclosure is illustrative of the preferred embodiments of the present invention, and is not to be construed as limiting the scope of the invention, as it is understood by those skilled in the art that all or part of the above-described embodiments may be practiced with equivalents thereof, which fall within the scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides a miscellaneous grain rice production line which characterized in that: the rice washing device conveys clean rice to the rice soaking device, the rice soaking device conveys soaked rice to the filling device, and the filling device quantitatively conveys soaked rice and nutrient solution to the cooking box; the coarse cereal adding device conveys soaked coarse cereals to the cooking box, the coarse cereals are uniformly distributed on the rice, the microwave cooking device heats and cooks the rice, the nutrient solution and the coarse cereals in the cooking box, so that the rice and the coarse cereals in the cooking box are uniformly cured through the boiling nutrient solution in the cooking box, and the steam is actively discharged after the rice and the coarse cereals in the cooking box are uniformly cured so as to accelerate the dispersion of the nutrient solution in the cooking box; the film sealing device is used for sealing the cooking box for containing the cured rice and the minor cereals to obtain a semi-finished cooking box; the secondary curing sterilizing device is used for fixing a semi-finished product cooking box in a mode that the bottom of the box is upward and a sealing film is downward, and performing high-temperature sterilization and secondary curing, so that a small amount of collected nutrient solution positioned at the bottom of the box is vaporized in the process of approaching the sealing film by self gravity and then is spread upward to promote loose secondary curing sterilizing devices of rice grains and coarse cereals positioned at the bottom of the box, the secondary curing sterilizing devices comprise a heat-insulating shell, a heating device, a lunch box placing rack and a lunch box placing tray assembly, the heating device and the lunch box placing rack are positioned in the heat-insulating shell, the lunch box placing rack is positioned at the inner side of the heating device, a plurality of layers of placing racks are arranged on the lunch box placing rack, the lunch box placing tray assembly is arranged on the placing rack, the lunch box placing tray assembly comprises a box top placing tray and a box bottom placing tray, the box top placing tray is connected with the box bottom placing tray in a buckling mode, gaps between the box top placing tray and the box bottom placing tray are the same as the height of the lunch box, so that the lunch box top placing tray is inverted, a plurality of limiting grooves matched with the upper end faces of the lunch box are uniformly arranged at the bottom of the lunch box placing tray, the top end of the lunch box is embedded into the limiting grooves, and a plurality of through holes are further formed in the bottom of the through holes for discharging steam; the microwave cooking device comprises a second rice conveying belt and a microwave heating box, wherein the second rice conveying belt is connected with the first rice conveying belt so as to transfer a cooking box filled with rice, coarse cereals and nutrient solution onto the second rice conveying belt, the second rice conveying belt is arranged in the microwave heating box so as to heat and cook the rice and the coarse cereals in the cooking box in the conveying process, the rice in the cooking box is uniformly cured through boiling nutrient solution in the cooking box, a steam extraction mechanism is further arranged above the microwave heating box so as to actively discharge steam after the rice in the cooking box is uniformly cured, so that the water in the cooking box can be accelerated to emit, the steam extraction mechanism comprises a steam extraction pipeline and a negative pressure fan, the lower end of the steam extraction pipeline is communicated with the upper end of the microwave heating box, and the negative pressure fan is arranged in the steam extraction pipeline so as to accelerate the emission of steam; the utility model provides a coarse cereal adding device, including coarse cereal holding hopper, rotation motor, coarse cereal roller, coarse cereal holding hopper is located the top of cooking box conveyer belt, rotation motor and coarse cereal roller set up on the coarse cereal holding hopper, rotation motor's pivot and coarse cereal rod fixed connection, the coarse cereal roller is located the discharge gate of coarse cereal holding tank, and the diameter of coarse cereal roller is the same with the width of the discharge gate of coarse cereal holding tank, in order to prevent that the coarse cereal from flowing out, set up a plurality of recesses on the coarse cereal holding tank, the recess is just right with the cooking box on the conveyer belt of discharge gate below, when rotation motor rotates, drive the coarse cereal roller and rotate, thereby make the coarse cereal in the recess fall on the rice along with the rotation of coarse cereal roller.
2. The miscellaneous grain rice production line according to claim 1, characterized in that: the rice washing device comprises a rice bin, a first water pipe, a rice washing groove, a first stirring mechanism and a first water containing groove, wherein the lower end of the rice bin is communicated with the upper end of the rice washing groove through a pipeline so as to guide rice into the rice washing groove, the water outlet end of the first water pipe is communicated with the rice washing groove so as to clean the rice, the rice washing groove is net-shaped so as to discharge water after cleaning, the stirring end of the first stirring mechanism is arranged in the rice washing groove so as to stir the rice, and the first water containing groove is positioned below the rice washing groove so as to receive the water in the rice washing groove.
3. The miscellaneous grain rice production line according to claim 2, characterized in that: the rice soaking device comprises a fixed support, a rice soaking tank, a rice guiding pipe, a conveying pump, a second water pipe, a water draining tank and a second water containing tank, wherein the fixed support is arranged behind the rice washing device, the rice soaking tank is fixedly connected with the upper end of the fixed support, a discharging hole of the rice guiding pipe is communicated with the upper end of the rice soaking tank, a feeding hole of the rice guiding pipe is communicated with the rice washing tank, the conveying pump is arranged on the rice guiding pipe so as to introduce water and rice in the rice washing tank into the rice soaking tank, a water outlet of the second water pipe is communicated with the upper end of the rice soaking tank, a water inlet of the second water pipe is communicated with the first water containing tank so as to drain redundant water in the rice soaking tank from the second water pipe to the first water containing tank, the lower end of the rice soaking tank is communicated with the second water containing tank so as to drain water contained in the soaked rice, the side wall of the draining tank is netlike, the lower end of the draining tank is provided with a discharging hole so as to introduce water and rice in the rice soaking tank into the second water containing tank, and the discharging hole is arranged right above the draining tank so as to drain water into the rice containing tank.
4. The miscellaneous grain rice production line as claimed in claim 3, wherein: the rice soaking tank comprises an outer protective layer and an inner containing layer, the side wall of the inner containing layer is transparent, a plurality of ultraviolet sterilizing lamps are uniformly arranged in a cavity between the outer protective layer and the inner containing layer, through holes are formed in the upper ends of the cavity between the outer protective layer and the inner containing layer so as to erect the ultraviolet sterilizing lamps, meanwhile, the damaged ultraviolet sterilizing lamps are convenient to replace, materials in the rice soaking tank are subjected to bacteriostasis and sterilization by the aid of the ultraviolet sterilizing lamps, and a heating device is arranged in the inner containing layer so that the temperature in the inner containing layer meets the requirement of soaking temperature, rice is further promoted to absorb moisture as soon as possible, and soaking time is shortened.
5. The miscellaneous grain rice production line as claimed in claim 3 or 4, characterized in that: the filling device comprises a first rice conveying belt, a filling groove, a steaming box conveying belt and a blending liquid replenishing device, one end of the first rice conveying belt is located right below the draining groove so as to guide drained rice into the first rice conveying belt, the other end of the first rice conveying belt is located right above the filling groove so as to guide the rice into the filling groove, a discharging hole is formed in the bottom of the filling groove, one end of the steaming box conveying belt is located below the discharging hole of the filling groove, a plurality of steaming boxes are placed on the steaming box conveying belt, when the steaming boxes are located right below the discharging hole of the filling groove, the rice in the filling groove is guided into the steaming boxes, and the blending liquid replenishing device is located in front of the filling groove so as to facilitate water adding to the steaming boxes, and the other end of the steaming box conveying belt is connected with the microwave steaming device so as to place the steaming boxes into the microwave steaming device.
6. The miscellaneous grain rice production line according to claim 5, wherein: the box bottom placing tray comprises a supporting tray body and a plurality of steaming box placing frames, wherein the steaming box placing frames are positioned in the supporting tray body, the length of each steaming box placing frame is identical to the width of the supporting tray body, the sum of the width of each steaming box placing frame is identical to the length of the supporting tray body, so that each steaming box placing frame is tightly placed in the supporting tray body, a plurality of steaming box placing holes are formed in each steaming box placing frame, the shape of each steaming box placing hole is identical to the shape of the cross section of each steaming box, the length of each steaming box placing hole is larger than the length of the bottom of each steaming box, the width of each steaming box placing hole is smaller than the width of the bottom of each steaming box, a supporting table is arranged at the bottom of each steaming box placing frame, so that each steaming box is erected on each steaming box placing frame, when each steaming box placing frame is tightly placed in the supporting tray body, each steaming box placing hole is opposite to a limiting groove on the box top placing tray, and the steaming box is fixed in the steaming box placing tray assembly.
7. A method for producing cereal rice according to claim 6, characterized in that: the method comprises the following steps:
s001, pouring rice with the weight content of 12% -19% of amylose into a rice washing device for washing so as to clean the surface of the rice;
step S002, pouring the cleaned rice into a rice soaking device for soaking for 40-90 minutes, so that the weight water content of the rice reaches 26% -32%;
step S003, soaking the washed coarse cereals for 60-90 minutes, wherein the weight water content of the soaked coarse cereals is 32% -40%, the soaked coarse cereals are placed into a coarse cereal adding device, and the coarse cereals are a mixture of oat and millet in any proportion;
step S004, pouring the rice soaked in the step S002 into a cooking box through a filling device, and adding nutrient solution into the cooking box, wherein the mass ratio of the rice to the nutrient solution is 1: (1.0-1.3), wherein the nutrient solution is prepared by adding 0.1-0.4% of gluconic acid-delta-lactone into purified water to keep rice fresh and whiten;
step S005, driving a coarse cereal adding device to spread coarse cereal on the surface of the rice in the coarse cereal adding device, wherein the coarse cereal accounts for 5% -15% of the total weight of the coarse cereal and the rice;
step S006, heating and cooking the content in the cooking box by utilizing a microwave cooking device to enable rice and coarse cereals in the cooking box to be uniformly cured through boiling nutrient solution in the cooking box, actively discharging steam after the rice and the coarse cereals in the cooking box are uniformly cured to accelerate the nutrient solution in the cooking box to emit, wherein the power of the microwave cooking device is 80kW, and the microwave curing time is 10-30 minutes;
step S007, putting the cooking box containing cured rice and coarse cereals obtained in the step S006 into a concave groove of a film sealing device, and vacuumizing after 3-5 seconds of cold air blowing for film sealing treatment to obtain a semi-finished cooking box;
and S008, arranging the semi-finished product cooking box in a secondary curing sterilizing device in a mode that the box bottom is upward and the sealing film is downward, and performing high-temperature sterilization and secondary curing on cured rice and minor cereals in the semi-finished product cooking box so that a small amount of collected nutrient solution positioned at the box bottom is vaporized in the process of approaching the sealing film by self gravity and then is diffused upward to promote loosening of rice and minor cereal grains positioned at the box bottom, wherein the heating temperature is 115-121 ℃, the heating time is 10-30 min, and the weight water content of rice is 62-65%.
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| CN113911994B (en) * | 2021-10-20 | 2022-12-09 | 厦门市燕之屋丝浓食品有限公司 | Food processing technology of easy-to-tear cover packaging container |
| CN116076652A (en) * | 2023-01-04 | 2023-05-09 | 宁夏大学 | Industrial rice cooking process |
| CN117941852B (en) * | 2024-03-21 | 2024-06-04 | 成都天府智慧大厨房科技有限责任公司 | Prefabricated rice loosening device and preparation system |
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| CN1439287A (en) * | 2003-04-01 | 2003-09-03 | 华南理工大学 | Method and device for continuously cooking rice |
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