CN108838647B - Material taking method for brake caliper rectangular ring mounting device - Google Patents
Material taking method for brake caliper rectangular ring mounting device Download PDFInfo
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- CN108838647B CN108838647B CN201811034692.6A CN201811034692A CN108838647B CN 108838647 B CN108838647 B CN 108838647B CN 201811034692 A CN201811034692 A CN 201811034692A CN 108838647 B CN108838647 B CN 108838647B
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- rectangular ring
- shaping
- cushion block
- rack
- rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses a material taking method for a brake caliper rectangular ring mounting device, which comprises the following steps: the rack is provided with a feeding mechanism, a shaping mechanism and a translation mechanism; the rectangular ring is clamped into the through hole of the clamp body for automatic feeding and shaping, and the working efficiency is high.
Description
Technical Field
The invention belongs to the technical field of brake caliper assembly, and particularly relates to a material taking method of a brake caliper rectangular ring mounting device.
Background
In the process of implementing the invention, the inventor finds that the prior art has at least the following problems: a rectangular ring of the brake caliper is arranged in the through hole, a clamping groove is arranged in the through hole, and the rectangular ring is clamped in the clamping groove in the through hole; therefore, the size of the rectangular ring is slightly larger than that of the through hole, and how to automatically clamp the rectangular ring into the through hole is a difficult problem.
Disclosure of Invention
The invention aims to solve the technical problem of providing the brake caliper rectangular ring mounting device which can automatically feed and shape in the process of clamping the rectangular ring into the caliper body through hole and has high working efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a material taking method for a rectangular ring mounting device of a brake caliper comprises the following steps:
the rack is provided with a feeding mechanism, a shaping mechanism and a translation mechanism;
the feeding mechanism has:
a mounting plate mounted on the stage;
a divider mounted on the mounting plate;
the turntable is rotatably arranged on the mounting plate and is connected with the rotating shaft of the divider;
at least two material pipes are arranged, and the material pipes are uniformly distributed around the center of the rotary table; the rectangular ring is sleeved on the material pipe;
the bottom support is fixedly arranged on the material pipe and supports the material pipe; the bottom support is provided with a through hole;
the fixing plate is fixedly connected with the mounting plate;
the servo electric cylinder is arranged on the fixing plate;
the push rod is connected with a sliding rod of the servo electric cylinder and can extend into the through hole of the bottom support and push up the rectangular ring;
the shaping mechanism has:
shaping the bottom plate;
the shaping bottom plate is arranged on the rack through the supporting rod;
the rectangular ring cushion block is arranged on the rack and can support the rectangular ring, and at least two notches are formed in the rectangular ring cushion block;
the lower cushion block is arranged on the rack and is right opposite to the gap of the rectangular ring cushion block;
the shaping head is slidably arranged on the lower cushion block and can extend into the gap of the rectangular ring cushion block, and a sliding rod is arranged at the bottom of the shaping head;
the cam disc is arranged on the rack, a sliding rail is arranged on the cam disc, a sliding rod of the shaping head can slide in the sliding rail, and the sliding rail enables the shaping head to extend into or out of the gap of the rectangular ring cushion block;
the rotating motor is connected with the cam disc and can drive the cam disc to rotate;
the translation mechanism has:
the translation cylinder is arranged on the rack;
the upper panel is connected with the sliding block of the translation cylinder;
an adsorption frame installed on the upper panel;
the adsorption cylinder is arranged on the adsorption frame;
the sucking disc is connected with a piston rod of the adsorption air cylinder;
the method comprises the following steps:
1) the servo electric cylinder drives the push rod to ascend, and the push rod penetrates through the through hole of the bottom support to push up the material on the material pipe;
2) the translation mechanism drives the sucker to move above the material pipe, the sucker descends and adsorbs the rectangular ring;
3) the translation mechanism moves to send the rectangular ring into the shaping mechanism; the shaping mechanism shapes the rectangular ring.
Six material pipes are arranged and evenly distributed around the center of the rotary disc.
The number of the push rods is two, and the two push rods are symmetrically distributed with the center of the bottom support.
The rectangular ring cushion block is provided with four notches which are uniformly distributed at the center of the rectangular ring cushion block.
One of the technical scheme has the advantages or beneficial effects that the rectangular ring is clamped into the through hole of the clamp body for automatic feeding and shaping, and the working efficiency is high.
Drawings
FIG. 1 is a schematic structural diagram of a material taking mechanism of a rectangular ring mounting device for a brake caliper, according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a material extracting mechanism of the brake caliper rectangular ring mounting device of FIG. 1;
FIG. 3 is a schematic structural view of a feeding mechanism of a material taking mechanism of the rectangular ring mounting device for brake calipers of FIG. 1;
FIG. 4 is a schematic structural view of a truing mechanism of the take-out mechanism of the rectangular ring mounting device for brake calipers of FIG. 1;
FIG. 5 is a schematic structural view of a truing mechanism of the take-out mechanism of the rectangular ring mounting device for brake calipers of FIG. 1;
FIG. 6 is a schematic structural view of a translating cylinder of the material extracting mechanism of the rectangular ring mounting device for brake calipers of FIG. 1;
the labels in the above figures are: 1. the device comprises a rack, 2, a feeding mechanism, 21, a mounting plate, 22, a divider, 23, a turntable, 24, a material pipe, 25, a bottom support, 26, a servo electric cylinder, 27, a fixing plate, 28, a push rod, 3, a shaping mechanism, 31, a shaping bottom plate, 32, a support rod, 33, a rectangular ring cushion block, 34, a lower cushion block, 35, a shaping head, 36, a cam disc, 361, a slide rail, 37, a connecting plate, 38, a support plate, 39, a rotating motor, 4, a translation mechanism, 41, a translation cylinder, 42, an adsorption rack, 43, an adsorption cylinder, 44, a suction cup, 51 and an upper panel.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1-6, a method for taking a rectangular ring mounting device of a brake caliper comprises the following steps:
the rack is provided with a feeding mechanism, a shaping mechanism, a translation mechanism, a pressing mechanism and a positioning tool;
the positioning tool is used for positioning the brake calipers;
the feeding mechanism has:
the mounting plate is mounted on the rack;
the divider is arranged on the mounting plate;
the turntable is rotatably arranged on the mounting plate and is connected with the rotating shaft of the divider;
at least two material pipes are arranged and uniformly distributed around the center of the rotating disc; the rectangular ring is sleeved on the material pipe;
the bottom support is fixedly arranged on the material pipe and supports the material pipe; the bottom support is provided with a through hole;
the fixing plate is fixedly connected with the mounting plate;
the servo electric cylinder is arranged on the fixed plate;
the push rod is connected with a sliding rod of the servo electric cylinder and can extend into the through hole of the bottom support and push up the rectangular ring.
The servo electric cylinder drives the push rod to ascend, and the push rod penetrates through the through hole of the bottom support to push up the material on the material pipe. In the rotating process of the turntable, the push rod can push up the rectangular rings in different material pipes. The translation mechanism drives the sucker to move to the position above the material pipe, the sucker descends, and the rectangular ring is adsorbed. And the translation mechanism moves again to send the rectangular ring into the shaping mechanism.
The shaping mechanism is provided with:
shaping the bottom plate;
the shaping bottom plate is arranged on the rack through the supporting rod;
the rectangular ring cushion block is arranged on the rack and can support a rectangular ring, and at least two notches are formed in the rectangular ring cushion block;
the lower cushion block is arranged on the rack and is opposite to the gap of the rectangular ring cushion block;
the shaping head is slidably arranged on the lower cushion block and can extend into the gap of the rectangular ring cushion block, and a sliding rod is arranged at the bottom of the shaping head;
the cam disc is arranged on the rack, a sliding rail is arranged on the cam disc, a sliding rod of the shaping head can slide in the sliding rail, and the sliding rail enables the shaping head to extend into or out of the gap of the rectangular ring cushion block;
the rotating motor is connected with the cam disc and can drive the cam disc to rotate;
the rotating motor drives the cam disc to rotate, the cam disc drives the shaping head to slide, and the shaping head is clamped into the rectangular ring to deform the rectangular ring, so that the outer diameter of the rectangular ring is reduced.
The translation mechanism has:
the translation cylinder is arranged on the rack;
the upper panel is connected with the sliding block of the translation cylinder;
an adsorption frame installed on the upper panel;
the adsorption cylinder is arranged on the adsorption frame;
the sucker is connected with a piston rod of the adsorption cylinder;
the pressing mechanism is provided with:
the piston rod of the electric cylinder is connected with the upper panel;
the electric cylinder mounting plate is arranged on the electric cylinder mounting plate;
the electric cylinder guide rod penetrates through the upper panel, and the upper end of the electric cylinder guide rod is connected with the inductance mounting plate;
the lower end of the electric cylinder guide rod is connected with the pressing mounting plate;
the rotating cylinder is arranged on the pressing mounting plate;
the electric cylinder bracket is connected with the rotating shaft of the rotating cylinder;
the second electric cylinder is arranged on the electric cylinder bracket;
the connecting block is connected with the bottom of the electric cylinder bracket;
the upper guide block is connected with the connecting block;
the lower guide block is connected with the upper guide block, and a gap for accommodating the rectangular ring is formed between the upper guide block and the lower guide block;
the sliding rod is connected with a piston rod of the second electric cylinder and penetrates through the connecting block, the upper guide block and the lower guide block;
and the limiting rods are fixedly connected with the sliding rods, and the number of the limiting rods corresponds to the gaps of the rectangular ring cushion blocks. The translation mechanism drives the pressing mechanism to move to the shaping mechanism,
six material pipes are uniformly distributed around the center of the turntable. The upper guide block and the lower guide block extend into the rectangular ring cushion block, the rectangular ring cushion deformation block is clamped into a gap between the upper guide block and the lower guide block in the working process of the shaping mechanism, the sliding rod drives the limiting rod to descend and is clamped into the shaping head, and the deformation of the rectangular ring is kept through the limiting rod. Then the pressing mechanism drives the rectangular ring to enter the clamp body, the upper guide block and the lower guide block are clamped into the through hole of the clamp body, the sliding rod drives the limiting rod to ascend, the rectangular ring restores the shape under the action of self elasticity and is clamped into the clamping groove, then the upper guide block and the lower guide block are separated from the clamp body, and the rectangular ring is installed completely.
The number of the push rods is two, and the two push rods are symmetrically distributed with the center of the bottom support.
Four gaps are arranged on the rectangular ring cushion block and are uniformly distributed at the center of the rectangular ring cushion block.
When in use, the utility model is used,
1) the servo electric cylinder drives the push rod to ascend, and the push rod penetrates through the through hole of the bottom support to push up the material on the material pipe;
2) the translation mechanism drives the sucker to move above the material pipe, the sucker descends and adsorbs the rectangular ring;
3) the translation mechanism moves to send the rectangular ring into the shaping mechanism;
4) the translation mechanism moves, and the pressing mechanism is sent into the shaping mechanism; the upper guide block and the lower guide block extend into the rectangular ring cushion block, the shaping mechanism clamps the deformation of the rectangular ring cushion into a gap between the upper guide block and the lower guide block, the sliding rod drives the limiting rod to descend and clamp the limiting rod into the shaping head, and the deformation of the rectangular ring is maintained through the limiting rod;
5) the pressing mechanism drives the rectangular ring to enter the clamp body under the action of the translation mechanism, the upper guide block and the lower guide block are clamped into the through hole of the clamp body, the sliding rod drives the limiting rod to ascend and separate from the rectangular ring, and the rectangular ring recovers the shape under the action of self elasticity and is clamped into the clamping groove;
6) the upper guide block and the lower guide block are separated from the clamp body, and the rectangular ring is installed.
After adopting foretell structure, autoloading, plastic in going into pincers body through-hole work with the rectangle circle card, work efficiency is high.
The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.
Claims (4)
1. The utility model provides a brake caliper rectangle circle installation device gets material method which characterized in that has:
the rack is provided with a feeding mechanism, a shaping mechanism and a translation mechanism;
the feeding mechanism has:
a mounting plate mounted on the stage;
a divider mounted on the mounting plate;
the turntable is rotatably arranged on the mounting plate and is connected with the rotating shaft of the divider;
at least two material pipes are arranged, and the material pipes are uniformly distributed around the center of the rotary table; the rectangular ring is sleeved on the material pipe;
the bottom support is fixedly arranged on the material pipe and supports the material pipe; the bottom support is provided with a through hole;
the fixing plate is fixedly connected with the mounting plate;
the servo electric cylinder is arranged on the fixing plate;
the push rod is connected with a sliding rod of the servo electric cylinder and can extend into the through hole of the bottom support and push up the rectangular ring;
the shaping mechanism has:
shaping the bottom plate;
the shaping bottom plate is arranged on the rack through the supporting rod;
the rectangular ring cushion block is arranged on the rack and can support the rectangular ring, and at least two notches are formed in the rectangular ring cushion block;
the lower cushion block is arranged on the rack and is right opposite to the gap of the rectangular ring cushion block;
the shaping head is slidably arranged on the lower cushion block and can extend into the gap of the rectangular ring cushion block, and a sliding rod is arranged at the bottom of the shaping head;
the cam disc is arranged on the rack, a sliding rail is arranged on the cam disc, a sliding rod of the shaping head can slide in the sliding rail, and the sliding rail enables the shaping head to extend into or out of the gap of the rectangular ring cushion block;
the rotating motor is connected with the cam disc and can drive the cam disc to rotate;
the translation mechanism has:
the translation cylinder is arranged on the rack;
the upper panel is connected with the sliding block of the translation cylinder;
an adsorption frame installed on the upper panel;
the adsorption cylinder is arranged on the adsorption frame;
the sucking disc is connected with a piston rod of the adsorption air cylinder;
the method comprises the following steps:
1) the servo electric cylinder drives the push rod to ascend, and the push rod penetrates through the through hole of the bottom support to push up the material on the material pipe;
2) the translation mechanism drives the sucker to move above the material pipe, the sucker descends and adsorbs the rectangular ring;
3) the translation mechanism moves to send the rectangular ring into the shaping mechanism; the shaping mechanism shapes the rectangular ring.
2. The method of claim 1, wherein the number of the feed tubes is six and the feed tubes are evenly distributed around the center of the turntable.
3. The method for taking out a rectangular ring mounting device for a brake caliper according to claim 2, wherein there are two push rods, and the two push rods are symmetrically distributed about the center of the shoe.
4. The method of claim 3, wherein the rectangular ring block has four notches, the four notches being evenly spaced about the center of the rectangular ring block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811034692.6A CN108838647B (en) | 2018-09-06 | 2018-09-06 | Material taking method for brake caliper rectangular ring mounting device |
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Application Number | Priority Date | Filing Date | Title |
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CN201811034692.6A CN108838647B (en) | 2018-09-06 | 2018-09-06 | Material taking method for brake caliper rectangular ring mounting device |
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CN108838647A CN108838647A (en) | 2018-11-20 |
CN108838647B true CN108838647B (en) | 2020-07-31 |
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CN201811034692.6A Active CN108838647B (en) | 2018-09-06 | 2018-09-06 | Material taking method for brake caliper rectangular ring mounting device |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112025262B (en) * | 2020-09-08 | 2021-09-17 | 苏州维斯勒姆智能科技有限公司 | Sealing ring output device for assembled water pump |
CN114770065A (en) * | 2022-05-07 | 2022-07-22 | 青岛新松机器人自动化有限公司 | Automatic feeding device for rectangular sealing ring of brake caliper |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6060113B2 (en) * | 2014-06-24 | 2017-01-11 | 本田技研工業株式会社 | Circlip mounting jig |
CN205057455U (en) * | 2015-09-21 | 2016-03-02 | 东莞市德隆自动化科技有限公司 | Clamp spring automatic assembling machine |
CN207018537U (en) * | 2017-05-11 | 2018-02-16 | 浙江亚太机电股份有限公司 | Automobile brake clamps the automatic constriction device of rectangular seal |
CN207043663U (en) * | 2017-06-05 | 2018-02-27 | 上海伊祥机械制造有限公司 | A kind of rectangle coil installing device |
CN207606754U (en) * | 2017-11-13 | 2018-07-13 | 天合汽车安全技术(张家港)有限公司 | Rectangular loop automatic assembling apparatus |
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