CN108827209B - Automobile windscreen wiper rod detector - Google Patents
Automobile windscreen wiper rod detector Download PDFInfo
- Publication number
- CN108827209B CN108827209B CN201811016524.4A CN201811016524A CN108827209B CN 108827209 B CN108827209 B CN 108827209B CN 201811016524 A CN201811016524 A CN 201811016524A CN 108827209 B CN108827209 B CN 108827209B
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- 238000001514 detection method Methods 0.000 claims abstract description 55
- 238000006073 displacement reaction Methods 0.000 claims abstract description 54
- 238000003825 pressing Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000009987 spinning Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000003749 cleanliness Effects 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0025—Measuring of vehicle parts
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The application discloses an automobile windscreen wiper rod detector which is used for detecting a windscreen wiper rod and comprises a control box, a working platform, a positioning clamping assembly, a telescopic pressure rod, a height adjusting assembly, a length detecting assembly and a height detecting assembly, wherein the control box is correspondingly arranged below the working platform, the positioning clamping assembly and the telescopic pressure rod are correspondingly arranged on one side of the working platform, the telescopic pressure rod is transversely arranged on one side of the positioning clamping assembly through the height adjusting assembly, the length detecting assembly and the height detecting assembly are correspondingly arranged on the other side of the working platform, a linear sliding rail is correspondingly arranged on the working platform, and the length detecting assembly and the height detecting assembly are correspondingly arranged on the linear sliding rail through a displacement fixing frame. The application is used for rapid detection on a production line; the detection method is generally used for detection of most types of wiper rods; the accuracy and stability are high.
Description
Technical Field
The application relates to an automobile wiper rod detector.
Background
The automobile windscreen wiper rod is an assembly part composed of a rod head, an extension spring and a rod arm, the key size of the assembly part is required to be detected in the production process, a detection personnel in the past uses a traditional measuring tool (such as a vernier caliper and the like) to cooperate with a positioning tool for measurement, the measurement stability accuracy is not high, the current accurate and stable measurement method is to manufacture a specific positioning tool clamping product for detection on a three-coordinate measuring instrument, and the detection method has the following defects: firstly, the three-coordinate measuring instrument has requirements on the temperature, humidity and cleanliness of the use environment, so that the quick detection on the production site cannot be realized; secondly, the types of the windscreen wiper rods are various, the shapes of the windscreen wiper rods are different, different positioning tools are required to be designed for each product when the windscreen wiper rods are detected by the existing method, different measuring programs are required to be compiled for different products by detection personnel, a large number of tools and measuring programs need a large number of management work, and the use effect is poor.
Disclosure of Invention
The application aims to provide a rapid detection method for a production line; the detection method is generally used for detection of most types of wiper rods; the automobile windscreen wiper rod detector is high in accuracy and stability.
The technical scheme includes that the automobile wiper rod detector is used for detecting a wiper rod and comprises a control box, a working platform, a positioning clamping assembly, a telescopic pressure rod, a height adjusting assembly, a length detecting assembly and a height detecting assembly, wherein the control box is correspondingly arranged below the working platform, the positioning clamping assembly and the telescopic pressure rod are correspondingly arranged on one side of the working platform, the telescopic pressure rod is transversely arranged on one side of the positioning clamping assembly through the height adjusting assembly, the length detecting assembly and the height detecting assembly are correspondingly arranged on the other side of the working platform, a linear sliding rail is correspondingly arranged on the working platform, and the length detecting assembly and the height detecting assembly are correspondingly arranged on the linear sliding rail through a displacement fixing frame.
In a preferred embodiment of the present application, the positioning and clamping assembly includes a spinning cylinder, a compression bar and a cushion block, wherein one end of the compression bar is correspondingly arranged on the spinning cylinder, and the compression end of the compression bar is correspondingly arranged up and down with the cushion block.
In a preferred embodiment of the present application, the height adjusting assembly includes a height adjusting frame, a height adjusting cylinder, a fixed adjusting block, a first longitudinal sliding rail and a synchronous connecting block, wherein the height adjusting cylinder is correspondingly arranged at the top of the height adjusting frame and is correspondingly fixed with the fixed adjusting block below the height adjusting frame, the telescopic compression bar is transversely and correspondingly arranged on the fixed adjusting block, the first longitudinal sliding rail is longitudinally arranged at one side of the height adjusting frame, and one side of the fixed adjusting block is correspondingly arranged on the first longitudinal sliding rail through the synchronous connecting block.
In a preferred embodiment of the present application, the synchronous connection block is further correspondingly provided with a pressing stroke adjustment assembly, and the pressing stroke adjustment assembly includes a stroke fixing frame, a stroke limiting rod and a stroke cushion block, wherein the stroke fixing frame is correspondingly arranged at one side of the synchronous connection block, the stroke limiting rod is longitudinally arranged on the stroke fixing frame, and the stroke cushion block is arranged on the working platform and is correspondingly arranged with the stroke limiting rod.
In a preferred embodiment of the present application, the length detection assembly includes a length direction displacement sensor and an angle-adjustable measuring head assembly, the length direction displacement sensor is disposed on the working platform and is disposed parallel to the linear sliding rail, the bottom of the displacement fixing frame is also disposed on the length direction displacement sensor, the displacement fixing frame is provided with a second longitudinal sliding rail, the angle-adjustable measuring head assembly is correspondingly disposed on the second longitudinal sliding rail, and the displacement fixing frame is driven by a rotating hand wheel disposed below the working platform and a transmission assembly thereof.
In a preferred embodiment of the present application, the height detection assembly includes a height displacement sensor and a horizontal adjustment frame, the horizontal adjustment frame is correspondingly disposed on the displacement fixing frame, and the height displacement sensor is correspondingly disposed at one end of the horizontal adjustment frame.
In a preferred embodiment of the present application, a fast inspection laser sensor assembly is further disposed on the displacement fixing frame between the length detection assembly and the height detection assembly, and the fast inspection laser sensor assembly is disposed with two fast inspection laser sensor assemblies and the lower ends thereof are disposed in opposite inclination.
In a preferred embodiment of the present application, lever arm limiting blocks are correspondingly disposed on the working platform.
In a preferred embodiment of the present application, the control box is provided with a length displacement display, a height adjustment push button and a positioning and clamping button, which correspond to the length direction displacement sensor, the height adjustment cylinder and the spinning cylinder, respectively.
In a preferred embodiment of the application, when the wiper rod is detected, the reference surface of the head of the wiper rod is clamped and fixed by the positioning and clamping assembly, the lever arm of the wiper rod is abutted against one side of the lever arm limiting block, the adjustable angle measuring head assembly is correspondingly limited with the clamping groove of the wiper rod, and the detection of the wiper rod is completed by rotating the hand wheel or adjusting the telescopic pressure rod.
The application relates to an automobile wiper rod detector which is applicable to production workshops in conventional environments, has low requirements on the temperature, humidity and cleanliness of the environments, and can be used for rapid detection on production lines; the device can be universally used for detecting most types of wiper rods, and does not need to design and manufacture a large number of positioning tools and compile specific measuring programs; the accuracy and stability are high.
Drawings
FIG. 1 is a perspective view of a wiper blade detector for an automobile according to a preferred embodiment of the present application;
FIG. 2 is a perspective view of a wiper blade sensor according to one embodiment of the present application;
FIG. 3 is a schematic top view of a wiper blade detector according to a preferred embodiment of the present application;
FIG. 4 is an enlarged schematic view of the partial tooling of FIG. 3;
fig. 5 is a schematic cross-sectional view of a wiper blade detector according to a preferred embodiment of the present application.
Detailed Description
The following detailed description of the preferred embodiments of the application is provided to enable those skilled in the art to more readily understand the advantages and features of the application and to make a clear and concise definition of the scope of the application.
The application discloses an automobile windscreen wiper rod detector, which is used for detecting a windscreen wiper rod 1, as shown in fig. 1 and 2-5, and comprises a control box 2, a working platform 3, a positioning clamping assembly, a telescopic pressure rod 4, a height adjusting assembly, a length detecting assembly and a height detecting assembly, wherein the control box 2 is correspondingly arranged below the working platform 3, the positioning clamping assembly and the telescopic pressure rod 4 are correspondingly arranged on one side of the working platform 3, the telescopic pressure rod 4 is transversely arranged on one side of the positioning clamping assembly through the height adjusting assembly, the length detecting assembly and the height detecting assembly are correspondingly arranged on the other side of the working platform 3, a linear slide rail 5 is correspondingly arranged on the working platform 3, and the length detecting assembly and the height detecting assembly are correspondingly arranged on the linear slide rail 5 through a displacement fixing frame 6.
The positioning and clamping assembly comprises a spinning cylinder 7, a pressing rod 8 and a cushion block 9, one end of the pressing rod 8 is correspondingly arranged on the spinning cylinder 7, and the pressing end of the pressing rod 8 is correspondingly arranged up and down with the cushion block 9.
The height adjusting assembly comprises a height adjusting frame 10, a height adjusting cylinder 11, a fixed adjusting block 12, a first longitudinal sliding rail 13 and a synchronous connecting block 14, wherein the height adjusting cylinder 11 is correspondingly arranged at the top of the height adjusting frame 10 and is correspondingly fixed with the fixed adjusting block 12 below the height adjusting frame 10, the telescopic compression rod 4 is transversely and correspondingly arranged on the fixed adjusting block 12, the first longitudinal sliding rail 13 is longitudinally arranged on one side of the height adjusting frame 10, and one side of the fixed adjusting block 12 is correspondingly arranged on the first longitudinal sliding rail 13 through the synchronous connecting block 14.
The synchronous connecting block 14 is further correspondingly provided with a pressing stroke adjusting assembly, the pressing stroke adjusting assembly comprises a stroke fixing frame 15, a stroke limiting rod 16 and a stroke cushion block 17, the stroke fixing frame 15 is correspondingly arranged on one side of the synchronous connecting block 14, the stroke limiting rod 16 is longitudinally arranged on the stroke fixing frame 15, and the stroke cushion block 17 is arranged on the working platform 3 and is correspondingly arranged with the stroke limiting rod 16.
The length detection assembly comprises a length direction displacement sensor 18 and an angle-adjustable measuring head assembly 19, the length direction displacement sensor 18 is arranged on the working platform 3 and is parallel to the linear sliding rail 5, the bottom of the displacement fixing frame 6 is also arranged on the length direction displacement sensor 18, a second longitudinal sliding rail 20 is arranged on the displacement fixing frame 6, the angle-adjustable measuring head assembly 19 is correspondingly arranged on the second longitudinal sliding rail 20, and the displacement fixing frame 6 is driven by a rotating hand wheel 21 arranged below the working platform 3 and a transmission assembly thereof.
The height detection assembly comprises a height displacement sensor 22 and a horizontal adjusting frame 23, wherein the horizontal adjusting frame 23 is correspondingly arranged on the displacement fixing frame 6, and the height displacement sensor 22 is correspondingly arranged at one end part of the horizontal adjusting frame 23.
The displacement fixing frame 6 between the length detection assembly and the height detection assembly is also provided with a quick detection laser sensor assembly 24, and the quick detection laser sensor assembly 24 is provided with two and the lower ends are oppositely inclined.
The working platform 3 is correspondingly provided with a lever arm limiting block 25.
The control box 2 is provided with a length displacement display 26, a height displacement display 27, a height adjustment push button 28 and a positioning and clamping button 29 which correspond to the length displacement sensor 18, the height displacement sensor 22, the height adjustment cylinder 11 and the spinning cylinder 7 respectively.
When the windscreen wiper rod is detected, the reference surface of the head of the windscreen wiper rod is clamped and fixed through the positioning and clamping assembly, the lever arm of the windscreen wiper rod is attached to one side of the lever arm limiting block, the adjustable angle measuring head assembly is adjusted to be correspondingly limited with the clamping groove of the windscreen wiper rod, and the detection of the windscreen wiper rod is completed by rotating the hand wheel or adjusting the telescopic pressure rod.
The space moving structure can cover the space distribution range of the measured characteristics of key sizes of the wiper rods with various specifications; the installation holes and the reference surface of various rod heads are utilized for basic positioning, and after the rod heads are pressed by the spinning cylinder, the rod arms are subjected to height adjustment according to detection requirements through a down-pressing type height adjustment structure; the height displacement sensor and the length direction displacement sensor can detect the height and the length, and the rapid detection laser sensor component can calibrate the light of the detected characteristics and judge whether the product size is qualified or not.
The application is used for detecting the half length L of an automobile wiper arm (various types of assemblies), and comprises the following two detection modes:
1) Accurately detecting: the accurate value of the half length L is detected and used for comparing and judging the difference and qualification of each batch of products, and most of the products are sampled and detected;
2) Online full detection: all products are detected, specific numerical values are not required to be detected, and whether the products are qualified or not is only required to be judged.
Secondly, measuring elements and conditions of the half length of the product: and fixing the reference surface S and the positioning reference shaft O, adjusting the point A of the measured element to rotate around the Y axis until the vertical distance between the point A and the reference surface S is a given value H, and measuring the horizontal distance between the point A and the reference shaft 0 at the moment.
The specific working procedure is as follows:
1. accurate detection mode
1) Positioning the product on a positioning and clamping assembly, and rotating a positioning and clamping button to clamp;
2) The height detection component is used for detecting the height of the point A of the detected element;
3) Rotating the height adjustment push button, descending the height adjustment assembly, adjusting the limit of the push stroke adjustment assembly until the indication of the height displacement display is equal to a specified value H, and locking;
4) Rotating the hand wheel to move the length detection assembly to detect the detected element, and displaying the accurate half length of the product on the length displacement display;
2. full detection mode
1) Positioning the product on a positioning and clamping assembly, and rotating a positioning and clamping button to clamp;
2) The height detection component is used for detecting the height of the point A of the detected element;
3) Rotating the height adjustment push button, descending the height adjustment assembly, adjusting the limit of the push stroke adjustment assembly until the indication of the height displacement display is equal to a specified value H, and locking;
4) Rotating a rotating hand wheel to adjust the position of the light of the rapid detection laser sensor component, and locking the rotating hand wheel when the reading of the length displacement display is equal to a theoretical value L;
5) And replacing the product to be detected for clamping (clamping is carried out by sequentially rotating two knobs), and detecting the point A of the detected element by laser to be qualified.
The application relates to an automobile wiper rod detector which is applicable to production workshops in conventional environments, has low requirements on the temperature, humidity and cleanliness of the environments, and can be used for rapid detection on production lines; the device can be universally used for detecting most types of wiper rods, and does not need to design and manufacture a large number of positioning tools and compile specific measuring programs; the accuracy and stability are high.
The foregoing is merely illustrative of the embodiments of the present application, and the scope of the present application is not limited thereto, and any changes or substitutions that may be made by those skilled in the art without departing from the inventive concept are intended to be included within the scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope defined by the claims.
Claims (8)
1. An automobile wiper rod detector for the detection of wiper rod, its characterized in that: the device comprises a control box, a working platform, a positioning clamping assembly, a telescopic compression bar, a height adjusting assembly, a length detecting assembly and a height detecting assembly, wherein the control box is correspondingly arranged below the working platform, the positioning clamping assembly and the telescopic compression bar are correspondingly arranged on one side of the working platform, the telescopic compression bar is transversely arranged on one side of the positioning clamping assembly through the height adjusting assembly, the length detecting assembly and the height detecting assembly are correspondingly arranged on the other side of the working platform, a linear sliding rail is correspondingly arranged on the working platform, and the length detecting assembly and the height detecting assembly are correspondingly arranged on the linear sliding rail through a displacement fixing frame;
the height adjusting assembly comprises a height adjusting frame, a height adjusting cylinder, a fixed adjusting block, a first longitudinal sliding rail and a synchronous connecting block, wherein the height adjusting cylinder is correspondingly arranged at the top of the height adjusting frame and is correspondingly fixed with the fixed adjusting block below the height adjusting frame, the telescopic compression bar is transversely and correspondingly arranged on the fixed adjusting block, the first longitudinal sliding rail is longitudinally arranged on one side of the height adjusting frame, one side of the fixed adjusting block is correspondingly arranged on the first longitudinal sliding rail through the synchronous connecting block, the synchronous connecting block is correspondingly provided with a pressing stroke adjusting assembly, the pressing stroke adjusting assembly comprises a stroke fixing frame, a stroke limiting rod and a stroke cushion block, the stroke fixing frame is correspondingly arranged on one side of the synchronous connecting block, and the stroke limiting rod is longitudinally arranged on the stroke fixing frame and is correspondingly arranged on the working platform;
the length detection assembly comprises a length direction displacement sensor and an angle-adjustable measuring head assembly, the displacement fixing frame is driven by a rotary hand wheel arranged below the working platform and a transmission assembly thereof, the height detection assembly comprises a height displacement sensor, a quick detection laser sensor assembly is further arranged on the displacement fixing frame between the length detection assembly and the height detection assembly, and a length displacement display, a height displacement display and a height adjustment push button which correspond to the length direction displacement sensor, the height displacement sensor and the height adjustment cylinder respectively are arranged on the control box;
a half length L for detecting car windscreen wiper pole includes following two kinds of detection mode: accurate detection and online full detection;
measuring elements and conditions of the half length of the product: fixing a reference plane S and a positioning reference axis O, adjusting the rotation of a point A of a measured element until the vertical distance between the point A and the reference plane S is a given value H, and measuring the horizontal distance between the point A and the reference axis 0 at the moment;
the specific working procedure is as follows:
1. accurate detection mode
1) Positioning the product on the positioning and clamping assembly;
2) The height detection component is used for detecting the height of the point A of the detected element;
3) Rotating the height adjustment push button, descending the height adjustment assembly, adjusting the limit of the push stroke adjustment assembly until the indication of the height displacement display is equal to a specified value H, and locking;
4) The hand wheel is rotated to move the length detection assembly to detect the detected element, and the accurate value of the half length of the product is displayed on the length displacement display;
2. full detection mode
1) Positioning the product on the positioning and clamping assembly;
2) The height detection component is used for detecting the height of the point A of the detected element;
3) Rotating the height adjustment push button, descending the height adjustment assembly, adjusting the limit of the push stroke adjustment assembly until the indication of the height displacement display is equal to a specified value H, and locking;
4) Rotating a rotating hand wheel to adjust the position of the light of the rapid detection laser sensor component, and locking the rotating hand wheel when the reading of the length displacement display is equal to a theoretical value L;
5) And replacing the product to be detected for clamping, and detecting the point A of the detected element by laser to be qualified.
2. The automotive wiper blade detector of claim 1, wherein: the positioning and clamping assembly comprises a spinning cylinder, a pressing rod and a cushion block, one end of the pressing rod is correspondingly arranged on the spinning cylinder, and the pressing end of the pressing rod is correspondingly arranged up and down with the cushion block.
3. The automotive wiper blade detector of claim 2, wherein: the length direction displacement sensor is arranged on the working platform and is parallel to the linear sliding rail, the bottom of the displacement fixing frame is also arranged on the length direction displacement sensor, a second longitudinal sliding rail is arranged on the displacement fixing frame, and the angle-adjustable measuring head assembly is correspondingly arranged on the second longitudinal sliding rail.
4. The automotive wiper blade detector of claim 3, wherein: the height detection assembly comprises a horizontal adjusting frame, the horizontal adjusting frame is correspondingly arranged on the displacement fixing frame, and the height displacement sensor is correspondingly arranged at one end part of the horizontal adjusting frame.
5. The automotive wiper blade detector of claim 4, wherein: the quick detection laser sensor assembly is provided with two quick detection laser sensor assemblies, and the lower ends of the quick detection laser sensor assemblies are oppositely inclined.
6. The automotive wiper blade detector of claim 5, wherein: and a lever arm limiting block is correspondingly arranged on the working platform.
7. The automotive wiper blade detector of claim 6, wherein: and the control box is provided with a positioning and clamping button corresponding to the spinning cylinder.
8. The automotive wiper blade detector of claim 7, wherein: when the windscreen wiper rod is detected, the reference surface of the head of the windscreen wiper rod is clamped and fixed through the positioning and clamping assembly, the lever arm of the windscreen wiper rod is attached to one side of the lever arm limiting block, the adjustable angle measuring head assembly is adjusted to be correspondingly limited with the clamping groove of the windscreen wiper rod, and the detection of the windscreen wiper rod is completed by rotating the hand wheel or adjusting the telescopic pressure rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811016524.4A CN108827209B (en) | 2018-09-03 | 2018-09-03 | Automobile windscreen wiper rod detector |
Applications Claiming Priority (1)
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CN201811016524.4A CN108827209B (en) | 2018-09-03 | 2018-09-03 | Automobile windscreen wiper rod detector |
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CN108827209A CN108827209A (en) | 2018-11-16 |
CN108827209B true CN108827209B (en) | 2023-12-05 |
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CN201811016524.4A Active CN108827209B (en) | 2018-09-03 | 2018-09-03 | Automobile windscreen wiper rod detector |
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CN207197428U (en) * | 2017-05-03 | 2018-04-06 | 镇江泛美汽车零部件有限公司 | Rain brush large arm Multifunctional check tool |
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CN208887598U (en) * | 2018-09-03 | 2019-05-21 | 张家港中天精密模塑有限公司 | A kind of automotive wiper link detector |
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