CN108822149B - Preparation method of tenofovir alafenamide fumarate key intermediate - Google Patents

Preparation method of tenofovir alafenamide fumarate key intermediate Download PDF

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CN108822149B
CN108822149B CN201810555169.1A CN201810555169A CN108822149B CN 108822149 B CN108822149 B CN 108822149B CN 201810555169 A CN201810555169 A CN 201810555169A CN 108822149 B CN108822149 B CN 108822149B
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tenofovir alafenamide
alafenamide fumarate
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王颖
林松
张涛
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Chengdu Easton Biopharmaceuticals Co Ltd
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Abstract

The invention belongs to the field of drug synthesis, relates to a preparation method of a drug intermediate, and particularly relates to a preparation method of a tenofovir alafenamide fumarate key intermediate. The invention provides a novel method for preparing a tenofovir alafenamide fumarate key intermediate 2 with high diastereoisomer purity, which has the characteristics of short reaction time, few byproducts, simple operation, good product quality, high reaction yield, suitability for industrial production and the like.

Description

Preparation method of tenofovir alafenamide fumarate key intermediate
Technical Field
The invention belongs to the field of drug synthesis, relates to a preparation method of a drug intermediate, and particularly relates to a preparation method of a tenofovir alafenamide fumarate key intermediate.
Background
The chemical name of tenofovir (PMPA, TFV) is (R) -9- (2-phosphomethoxypropyl) -adenine, which has antiviral and anti-hepatitis B activity and far lower toxicity than adefovir. Tenofovir has strong acidity and large polarity, is difficult to permeate cell membranes, has poor bioavailability, and has certain toxicity to bone due to strong acidity. Tenofovir can increase the osmotic burden on the glomeruli, especially in patients with renal dysfunction.
Tenofovir Disoproxil Fumarate (TDF), chemical name: 9- [ (R) -2- [ [ bis [ [ (isopropoxycarbonyl) oxy ] methoxy ] phosphinyl ] methoxy ] -propyl ] adenine fumarate (1: 1), a novel Nucleotide Reverse Transcriptase Inhibitor (NRTIs) produced by Gilead Sciences, USA, is a new tenofovir prodrug superior to adefovir dipivoxil, was approved by the U.S. Food and Drug Administration (FDA) for first-line drug treatment of HIV and HBV infection in 2001 and 2008, and was approved by the national Food and Drug Administration (FDA) for formal marketing in 2013 in 7 months. Compared with tenofovir and Tenofovir Disoproxil Fumarate (TDF) as a TFV diester prodrug, the preparation method has the advantages of greatly improving the penetrability and bioavailability of cells, having high anti-HIV and HBV activity, and having better advantages in drug resistance and safety. TDF still has some disadvantages, such as being easily metabolized to TFV in plasma, and, for patients with renal dysfunction, the risk of causing nephrotoxicity.
Tenofovir Alafenamide Fumarate (TAF), also developed by Gilead Sciences, in the United states, was approved by the FDA in the United states for marketing on 10/11/2016 for the treatment of chronic Hepatitis B (HBV) infection with compensated liver disease. The drug is a nucleoside reverse transcriptase inhibitor, and is a tenofovir prodrug which is newer than Tenofovir Disoproxil Fumarate (TDF). Compared with TDF, the product has stronger antiviral activity and can enter lymphatic tissue more effectively. Tenofovir Alafenamide Fumarate (TAF) can achieve high anti-HIV and anti-HBV activity with a very low dose clinically, and can significantly reduce nephrotoxicity and bone toxicity caused by TDF. The structure of TAF is as follows:
Figure BDA0001682138960000021
the prior literature reports that the main synthetic routes of Tenofovir Alafenamide Fumarate (TAF) mainly comprise the following two routes.
Synthetic route 1(CN1443189A)
Figure BDA0001682138960000022
In the route, the prepared intermediate A is a mixture of diastereoisomers at a phosphorus center, the intermediate B obtained by further carrying out substitution reaction with L-isopropyl alanine is still a mixture of diastereoisomers at the phosphorus center, and subsequent purification needs to be carried out by methods such as column chromatography, chiral resolution, induced crystallization and the like.
Synthesis scheme 2(US20130090473A1)
Figure BDA0001682138960000031
The synthesis route 2 is realized by synthesizing the intermediate 2 with high diastereoisomer purity when preparing the intermediate C with high diastereoisomer purity, firstly, the intermediate 1 and thionyl chloride are subjected to acyl chlorination reaction in a toluene solvent, the reaction time is 48 to 96 hours, the configuration inversion is carried out during the reaction to obtain the intermediate 2 with high diastereoisomer purity, and further the intermediate 3 with high diastereoisomer purity is generated, thereby avoiding the purification means such as column chromatography or chiral resolution, but the reaction time is long, some difficultly removed byproducts are generated, the color of the obtained key intermediate 2 is relatively deepened, and the intermediate 2 which does not have great influence on the subsequent reaction can be obtained only by completely decompressing, concentrating and drying the post-treatment, under the condition, the configuration transformation is difficult along with the batch amplification, the intermediate 2 with high diastereoisomer purity is difficult to obtain, and the industrial production is difficult.
In addition, patent CN105531281B reports the synthesis of intermediate 2:
Figure BDA0001682138960000041
the route is similar to the route of the patent US20130090473A1, except that the material 1' with the protecting group is used, the other reaction conditions are the same, and the protecting group is additionally added, so that the reaction steps of raw material obtaining are increased, the cost is increased, the discharge treatment of waste liquid is increased, the pressure of environmental protection is increased, and no substantial advantageous effect is generated.
Therefore, it is necessary to develop a new and more industrialized and lower-cost method for preparing Tenofovir Alafenamide Fumarate (TAF) key intermediate 2. The method has the characteristics of short reaction time, few byproducts, simple operation, good product quality, high reaction yield and the like, and is more suitable for industrial production.
Disclosure of Invention
The invention provides a novel method for preparing a Tenofovir Alafenamide Fumarate (TAF) key intermediate 2 with high diastereoisomer purity, which has the characteristics of short reaction time, few byproducts, simple operation, good product quality, high reaction yield, suitability for industrial production and the like.
The specific technical scheme is as follows:
a preparation method of a tenofovir alafenamide fumarate key intermediate 2 comprises the following steps of carrying out acyl halogenation reaction on an intermediate 1 and a halogenating agent in a solvent to obtain the tenofovir alafenamide fumarate key intermediate 2 with at least 80% of diastereoisomer purity:
Figure BDA0001682138960000051
wherein X is halogen;
wherein the solvent is xylene, xylene/acetonitrile, xylene/toluene/acetonitrile or xylene/chlorobenzene, preferably xylene;
wherein the halogenating agent is thionyl chloride (SOCl2), oxalyl chloride (C2O2Cl2), phosphorus trichloride (PCl3), dibromosulfoxide (SOBr2), oxalyl bromide (C2O2Br2) and phosphorus tribromide (PBr 3);
wherein the diastereoisomeric purity of intermediate 2 is monitored during the reaction by HPLC, and based on the stability of intermediate 2, intermediate 2 can be esterified to C in methanol before monitoring:
Figure BDA0001682138960000052
further, the reaction time is 12 hours to 36 hours.
Further, the reaction yielded tenofovir alafenamide fumarate key intermediate 2 of at least 80% diastereomeric purity.
Further, the reaction temperature is 60 ℃ to 110 ℃, preferably 70 ℃ to 95 ℃.
Further, the feeding molar ratio of the halogenating agent to the intermediate 1 is (1.5-10): 1-fold, preferably (2.5-5): 1.
further, the feeding mass ratio of the xylene to the intermediate 1 is (4-20): 1, preferably (5-10): 1.
further, the preparation method comprises the following steps: taking the intermediate 1, the halogenating agent and the reaction solvent according to the proportion, heating to 60-110 ℃, reacting for 12-36 hours, cooling, and separating solids to obtain the intermediate 2.
The invention also provides application of the preparation method in synthesis of tenofovir alafenamide fumarate.
The present invention also provides a process for preparing tenofovir alafenamide fumarate, comprising the step of preparing intermediate 2 according to the above process.
The intermediate 2 prepared by the method reacts with L-isopropyl alanine, and finally forms a salt with fumaric acid to obtain tenofovir alafenamide fumarate, and the yield and the purity of the prepared tenofovir alafenamide fumarate are improved.
The preparation process of the invention has the following beneficial effects:
1. compared with methods such as chromatographic separation, chiral resolution, induced crystallization and the like in the prior art, the method has the advantages of simple operation, high yield, low cost, contribution to industrial production and the like;
2. compared with the configuration transformation method in the prior art, the method has the characteristics of short reaction time, simple operation, less by-products, excellent quality of the intermediate 2 and the like, and the reaction time is greatly prolonged after the batch amplification in the prior art, the by-products are inevitably increased, and the effect of small batch is difficult to achieve.
The specific implementation mode is as follows:
the present invention will be described in further detail with reference to the following examples, which are provided for illustration only and are not intended to limit the scope of the present invention, and any equivalent replacement in the field made in the light of the present disclosure is included in the scope of the present invention.
The structure of the compound is nuclear magnetic resonance (1H NMR) or MS.
The NMR spectrometer (1H NMR) was Bruker AVANCE-400, the NMR (1H NMR) shifts () are given in parts per million (ppm) and the solvent determined was d6-DMSO or D2O, internal standard Tetramethylsilane (TMS), chemical shift is 10‐6(ppm) is given as a unit.
HPLC was carried out using an Agilent 1260DAD high pressure liquid chromatograph (Ultimate AQ C18).
The term "room temperature" in the present invention means a temperature of 10 to 25 ℃.
The invention will be further illustrated with reference to the following specific examples:
EXAMPLE 1 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000071
(1) Preparation of intermediate 1-1:
preparation of 9- [ (R) -2 [ [ (S) - [ di- (phenoxy) phosphinyl ] methoxy ] propyl ] adenine
Adding 25L of acetonitrile into a 100L glass lining reaction kettle at room temperature, starting stirring, adding tenofovir (5kg, 17.4mol) and thionyl chloride (6.2kg, 52.1mol), replacing nitrogen for protection (nitrogen replacement is performed for 3 times, the vacuum degree of the reaction kettle is less than or equal to-0.080 MPa, stirring is performed for 3-5 min, and nitrogen is backfilled to normal pressure and stirred for 3-5 min for one-time nitrogen replacement). After the addition, the temperature is raised to 70 ℃, the reaction is carried out for 2h under the temperature, the reduced pressure concentration is carried out, 25L of acetonitrile and phenol (6.6kg, 69.6mol) are added into a glass lining reaction kettle after the concentration is dried, the stirring is started, the temperature is raised to about 80 ℃, the reaction is carried out for 13h, the reduced pressure concentration is carried out, 25L of ethyl acetate is added into a 100L glass lining reaction kettle containing the concentrated residue, after the mixture is heated to 50 ℃ for dissolution, 25L of n-heptane is slowly added into the system, the mixture is cooled to room temperature for crystallization, the filtration and the drying are carried out, 6.5kg of white-like solid is obtained, namely the intermediate 1, the yield is 85 percent, and.
The nuclear magnetic data of the product are as follows:
1H NMR(400MHz,d6‐DMSO):1.13(d,3H),4.04‐4.11(m,1H),4.15‐4.33(m,4H),7.05‐7.07(d,2H),7.12‐7.14(d,2H),7.20‐7.25(m,4H),7.34‐7.41(m,4H),8.05(s,1H),8.15(s,1H)。
(2) preparation of intermediate 1:
preparation of 9- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] adenine
Adding 25L of tetrahydrofuran and 5L of water into a 100L glass lining reaction kettle at room temperature, magnetically stirring, adding a compound 1(5.0kg, 11.4mol) and potassium hydroxide (0.77kg, 13.7mol), reacting for 5 hours at room temperature, adding 35L of water and 30L of ethyl acetate into the system, extracting and separating liquid, extracting the water phase once with 25L of ethyl acetate, regulating the pH of the water phase to 3 with 6N hydrochloric acid in an ice water bath, separating out solid, filtering, and drying in vacuum to obtain 3.7kg of white solid, namely an intermediate 2, the yield is 89%, and the liquid phase purity is 99.58%.
The nuclear magnetic data of the product are as follows:
1HNMR(400MHz,D2O):1.13(d,3H),3.42‐3.45(q,2H),3.67‐3.70(q,2H),4.97‐4.03(m,2H),4.18‐4.24(q,2H),4.28‐4.35(dd,2H),6.60‐6.64(d,2H),7.03‐7.05(t,1H),7.13‐7.18(t,2H),8.16(s,1H),8.23(s,1H);31PNMR15.3。
(3) preparation of intermediate 2:
Figure BDA0001682138960000081
a250 ml three-necked flask is added with intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene (100.0 g) and thionyl chloride (16.4g, 137.5mmol), magnetically stirred, replaced with nitrogen (1L volume of a balloon filled with nitrogen is used for replacing nitrogen protection, the same procedures are adopted in subsequent experimental examples), the temperature is raised to 70 ℃, the reaction is kept for 30h, the temperature is reduced to room temperature, and the mixture is filtered and vacuum dried to obtain white-like solid 10.4g, namely intermediate 2, the yield is 99%, and the purity of the diastereoisomer is 92.16%.
Note: when the purity of the non-enantiomer and the confirmation of the structure are determined based on the high activity of the intermediate 2, the detection is extended to methyl ester detection, namely, a small amount of sample is dissolved in methanol and then the sample detection is carried out.
Figure BDA0001682138960000082
Nuclear magnetic data of the product (according to compound C after extension):
1HNMR(400MHz,d6‐DMSO):1.23(d,3H),3.72‐3.83(m,4H),3.95‐4.04(m,2H),4.11‐4.17(q,1H),4.33‐4.39(m,1H),6.24(s,2H),7.07‐7.09(d,1H),7.13‐7.18(m,2H),7.27‐7.34(m,2H),7.90(s,1H),8.33(s,1H)。
examples 2 to 5: preparation of intermediate 2 with high diastereomeric purity
The procedure for the preparation of intermediate 2 in example 1 was followed by fixing the charge of intermediate 1 (10.0g, 27.5mmol), varying the amount of xylene, the amount of thionyl chloride, the reaction temperature, the reaction time and the results shown in Table 1:
table 1: production results of intermediate 2
Figure BDA0001682138960000091
The nuclear magnetic data for examples 2-5 are consistent with the results of example 1.
Example 6 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000092
Adding intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene 200.0g, acetonitrile 20.0g and oxalyl chloride (34.9g, 275.0mmol) into a 250ml three-neck flask, magnetically stirring, replacing nitrogen for protection, heating to 60 ℃, keeping the temperature for reaction for 30h, cooling to room temperature, decompressing and concentrating to remove oxalyl chloride, filtering, and vacuum drying to obtain white solid 9.9g, namely intermediate 2 with yield of 94%. The diastereomeric purity is 91.59%. The nuclear magnetic data are consistent with the results of example 1.
Example 7 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000093
Adding an intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene 40.0g, toluene 10.0g and phosphorus trichloride (18.9g, 68.8mmol) into a 250ml three-neck flask, magnetically stirring, replacing nitrogen for protection, heating to 70 ℃, keeping the temperature for reaction for 24 hours, cooling to room temperature, decompressing and concentrating to remove phosphorus trichloride, filtering, and drying in vacuum to obtain 10.3g of white-like solid, namely the intermediate 2, with the yield of 98%. The diastereomeric purity is 93.11%. The nuclear magnetic data are consistent with the results of example 1.
Example 8 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000101
Adding intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene 50.0g, toluene 10.0g, acetonitrile 10.0g and dibromosulfoxide (11.4g, 55.0mmol) into a 250ml three-necked flask, magnetically stirring, replacing nitrogen protection, heating to 70 ℃, keeping the temperature for reaction for 30h, cooling to room temperature, filtering, and drying in vacuum to obtain white-like solid 10.8g, namely intermediate 2 with the yield of 92%. The diastereomer purity was 91.73%. The nuclear magnetic data are consistent with the results of example 1.
Example 9 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000102
Adding intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene 75.0g and oxalyl bromide (23.7g, 110.0mmol) into a 250ml three-necked bottle, magnetically stirring, replacing nitrogen for protection, heating to 70 ℃, preserving heat for reaction for 30h, cooling to room temperature, filtering, and drying in vacuum to obtain white-like solid 10.9g, namely intermediate 2 with the yield of 93%. The diastereomeric purity is 90.93%. The nuclear magnetic data are consistent with the results of example 1.
Example 10 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000103
Adding intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene 60.0g, chlorobenzene 10.0g, phosphorus tribromide (11.2g, 41.3mmol) into a 250ml three-necked bottle, magnetically stirring, replacing nitrogen for protection, heating to 80 ℃, keeping the temperature for reaction for 30h, cooling to room temperature, filtering, and drying in vacuum to obtain 11.1g of white-like solid, namely intermediate 2 with the yield of 95%. The diastereomer was 92.88% pure. The nuclear magnetic data are consistent with the results of example 1.
Example 11 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000111
Adding intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), xylene 100.0g and thionyl chloride (16.4g, 137.5mmol) into a 250ml three-necked flask, magnetically stirring, replacing nitrogen for protection, heating to 70 ℃, preserving heat for reaction for 24h, cooling to room temperature, filtering, and drying in vacuum to obtain white-like solid 10.0g, namely intermediate 2 with the yield of 95%. The diastereomer was 90.16% pure. The nuclear magnetic data are consistent with the results of example 1.
Example 12 preparation of intermediate 2 with high diastereomeric purity
Figure BDA0001682138960000112
Under the condition of room temperature, 15kg of dimethylbenzene, an intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (3.0kg, 8.3mol) are added into a 100L glass lining reaction kettle, stirring is started, thionyl chloride (2.5kg, 21.0mol) is added, nitrogen replacement is carried out for 3 times (the vacuum degree of the reaction kettle is less than or equal to-0.080 MPa, stirring is carried out for 3-5 min, nitrogen is backfilled to the normal pressure, stirring is carried out for 3-5 min for one time of nitrogen replacement), the temperature is raised to 80 ℃, the reaction is carried out for 24h, the reaction is carried out for reducing the temperature to the room temperature, thionyl chloride is removed through decompression concentration, centrifugation is carried out under the nitrogen protection, and vacuum drying is carried out, so that 3.1kg of white-like solid is obtained, the yield is 99. The nuclear magnetic data are consistent with the results of example 1.
Comparative example 1 the intermediate 2 was prepared with a high degree of diastereomeric purity according to the method reported in patent US20130090473A
Figure BDA0001682138960000113
A250 mL three-necked flask was charged with intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (10.0g, 27.5mmol), toluene 60mL, and thionyl chloride (4.9g, 41.3mmol), magnetically stirred, purged with nitrogen, warmed to 70 ℃ and reacted with heat preservation. The content of diastereoisomers was monitored by HPLC, the results are given in the following table:
Figure BDA0001682138960000121
from the above table, it can be seen that at 48h, the content of the diastereomer is less than 80%, increasing with the increase of the reaction time, approaching the 90% content reported in patent US 20130090473A.
Comparative example 2 following the procedure reported in patent US20130090473A, both the starting material and the reaction solvent were amplified 100 times to prepare intermediate 2 with a high diastereomeric purity:
Figure BDA0001682138960000122
adding 5.2kg of toluene and 1.0kg of intermediate 19- [ (R) -2- [ [ (hydroxyphenoxyphosphono) methoxy ] propyl ] ] adenine (2.8 mol) into a 20L glass lining reaction kettle at room temperature, starting stirring, adding 0.5kg of thionyl chloride (4.2 mol), replacing nitrogen for protection (nitrogen is replaced for 3 times, the vacuum degree of the reaction kettle is less than or equal to-0.080 MPa, stirring for 3-5 min, backfilling nitrogen to the normal pressure, stirring for 3-5 min for nitrogen replacement), heating to 70 ℃, preserving heat for reaction for 96h, cooling to room temperature, decompressing and concentrating to remove thionyl chloride, centrifuging under the protection of nitrogen, and drying in vacuum to obtain 1.0kg of light yellow solid, the yield is 95%, the liquid phase purity is 94.51, and the diastereoisomer purity is 76.64%.
It can be seen that the process reported in US20130090473A is not prone to inversion of configuration during batch scale-up, and even if the reaction time is as long as 96 hours, the non-enantiomeric purity is only 76.64% and less than 80%, and the liquid phase purity is low and less than 95%. In the embodiment 12 of the invention, the reaction time is short, the content of the non-corresponding isomer is up to 91.79 percent, and the liquid phase purity is 98.35 percent. Therefore, compared with the method reported in US20130090473A, the method of the invention has the advantages of high efficiency, less by-products, excellent quality of the intermediate 2, suitability for industrial production and the like.

Claims (12)

1. A preparation method of a tenofovir alafenamide fumarate intermediate 2 is characterized in that the intermediate 1 and a halogenating agent are subjected to an acyl halogenation reaction in a solvent to obtain the tenofovir alafenamide fumarate intermediate 2 with at least 80% of diastereoisomer purity:
Figure FDA0002510626320000011
wherein X is halogen;
wherein the solvent is xylene, xylene/acetonitrile, xylene/toluene/acetonitrile or xylene/chlorobenzene;
wherein the halogenating agent is thionyl chloride, oxalyl chloride, phosphorus trichloride, thionyl bromide, oxalyl bromide or phosphorus tribromide.
2. The method of claim 1, wherein the reaction time is 12 to 36 hours.
3. The method of claim 1, wherein the solvent is xylene.
4. The process of claim 1 wherein the reaction yields tenofovir alafenamide fumarate intermediate 2 of at least 90% diastereomeric purity.
5. The method of claim 1, wherein the reaction temperature is 60 ℃ to 110 ℃.
6. The method of claim 5, wherein the reaction temperature is 70 ℃ to 95 ℃.
7. The process according to claim 1, wherein the molar ratio of the halogenating agent to the intermediate 1 is (1.5-10): 1.
8. the process according to claim 7, wherein the molar ratio of the halogenating agent to the intermediate 1 is (2.5-5): 1.
9. the preparation method according to claim 1, wherein the feed mass ratio of the xylene to the intermediate 1 is (4-20): 1.
10. the preparation method according to claim 9, wherein the feed mass ratio of xylene to intermediate 1 is (5-10): 1.
11. the preparation method of any one of claims 1 to 10, comprising the steps of taking the intermediate 1, the halogenating agent and the reaction solvent in proportion, heating to 60 ℃ to 110 ℃, reacting for 12 to 36 hours, cooling, and separating solids to obtain the intermediate 2.
12. Use of the preparation method of any one of claims 1-11 in the synthesis of tenofovir alafenamide fumarate.
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