CN108820995A - A kind of cable pay-off rack and operating method convenient for spool feeding - Google Patents
A kind of cable pay-off rack and operating method convenient for spool feeding Download PDFInfo
- Publication number
- CN108820995A CN108820995A CN201810892165.2A CN201810892165A CN108820995A CN 108820995 A CN108820995 A CN 108820995A CN 201810892165 A CN201810892165 A CN 201810892165A CN 108820995 A CN108820995 A CN 108820995A
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- CN
- China
- Prior art keywords
- rack
- reel
- plate
- rotation axis
- cable pay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Unwinding Of Filamentary Materials (AREA)
Abstract
The present invention provides a kind of cable pay-off racks and operating method convenient for spool feeding, it includes bottom plate, organic frame is fixed on the bottom plate, support is equipped with rotation axis in the rack, driven synchronizing wheel and brake block are installed in the rotation axis, the driven synchronizing wheel is connected with the power device for driving rotation axis to rotate, the brake block is connected with brake gear, one end in the rotation axis positioned at machine frame inside is equipped with driving plate, follower plate in the driving plate and roll support axis constitutes separable cooperation, and roll support axis is driven to rotate；With the tip cone mechanism for supporting to the reel other end is installed in the rack of rotation axis opposite side.The cable drum that this cable pay-off rack can be used in large-scale spool uses, and its restocking process uses, and automatic get-on carriage reduces the labor intensity of operating personnel, improves work venting efficiency.
Description
Technical field
The present invention relates to cable machinery field more particularly to a kind of cable pay-off racks and operation side convenient for spool feeding
Method.
Background technique
It needs to roll up large-scale power transmission line in cable production process and carries out payoff operation, it is main during existing payoff operation
Payoff operation, above-mentioned operating process are carried out on one side by using the mode of artificial unwrapping wire, the large-scale transmission of electricity coil of wire of rotation on one side
In, cable can be made to generate certain tensile stress, and then it is caused to break or pull, need to design a kind of cable pay-off rack.
Summary of the invention
The main purpose of the present invention is to provide a kind of cable pay-off rack and operating method convenient for spool feeding, this electricity
The cable drum that cable pay off rack can be used in large-scale spool uses, and its restocking process uses, and automatic get-on carriage reduces work
The labor intensity of industry personnel improves work venting efficiency.
In order to realize above-mentioned technical characteristic, the object of the present invention is achieved like this：It is a kind of convenient for spool feeding
Cable pay-off rack, it includes bottom plate, and organic frame is fixed on the bottom plate, supports in the rack and is equipped with rotation axis, and described turn
Driven synchronizing wheel and brake block, the driven synchronizing wheel and the power device phase for driving rotation axis to rotate are installed on moving axis
Even, the brake block is connected with brake gear, and one end in the rotation axis positioned at machine frame inside is equipped with driving plate, the drive
Follower plate on movable plate and roll support axis constitutes separable cooperation, and roll support axis is driven to rotate；Opposite with rotation axis one
Tip cone mechanism for supporting to the reel other end is installed in the rack of side.
The power device includes motor, and the motor is fixedly mounted on motor mounting plate, and the motor mounting plate is solid
Surely it is mounted on the rack, active synchronization belt wheel is installed on the main shaft of the motor, the active synchronization belt wheel passes through synchronous belt
With driven synchronizing wheel engaged transmission.
The brake gear includes brake block, and the brake block is hinged on the end of L-type connecting rod, the L-type connecting rod it is another
One end is hinged on connecting rod hinged seat, and the connecting rod hinged seat is fixedly mounted on the side wall of rack, fixed peace in the rack
Equipped with thread bush, manual fastening screw is fitted with by screw-driven on the thread bush, the manual fastening screw
End is matched with the top end surface of L-type connecting rod.
Guiding mechanism for being oriented to cable is installed at the top of the rack, the guiding mechanism includes directive wheel,
The directive wheel is mounted on guiding spindle, and the guiding spindle support is mounted on spindle bearing, and the spindle bearing is fixed
It is mounted on the top of rack.
The tip cone mechanism includes the qigong, and the cylinder is fixedly mounted on the side wall of rack, the piston rod of the cylinder
End is equipped with connecting plate, and the other end of the connecting plate is connected with sliding axle, and the sliding axle is by being slidably installed
On sleeve, the sliding the tip of the axis is equipped with addendum cone, and the addendum cone is matched with the centre bore of reel.
The bottom of the rack is equipped with the liftable supporter for being gone up and down to reel, the liftable supporter
Including supporting supporting plate, the both ends of the support supporting plate, which pass through, is equipped with different two pulleys of height, and the pulley is respectively with the
One vertical chute and the second vertical chute composition are slidably matched, and first vertical chute and the second vertical chute are fixedly mounted on
On two inner sidewalls of rack.
The back fixation of the support supporting plate has oil cylinder hinged seat, the piston-rod end hinge of the oil cylinder hinged seat and oil cylinder
It connects, the oil cylinder is connected with electric hydraulic pump.
The arc groove for being used to support reel is machined on the support supporting plate.
Convenient for the operating method of the cable pay-off rack of spool feeding described in any one, include the following steps：
Step1：The reel for needing unwrapping wire is rolled to the arc groove for being placed on support supporting plate；
Step2：Electric hydraulic pump is driven, by electric hydraulic pump drive cylinder, drives support supporting plate along first by oil cylinder
Vertical chute and the second vertical chute are gone up and down, and then reel is risen；
Step3：One end of reel is supported on roll support axis, cylinder is started, drives sliding axle along sleeve by cylinder
Sliding, and then addendum cone is driven to hold out against reel；
Step4：Driving plate is connected with the follower plate cooperation on roll support axis；
Step5：Cable is wound on to the directive wheel of guiding mechanism；
Step6：Start motor, by motor driven active synchronization belt wheel, is driven by active synchronization belt wheel and synchronous belt driven
Synchronizing wheel, and then by driven synchronous wheel drive spool turns, and then realize unwrapping wire.
The method have the advantages that：
1, by using the cable pay-off rack of above structure, it can be used in the payoff operation of cable drum, it is in the process of laying the line, first
First, reel is placed on support supporting plate, starts oil cylinder, drive support supporting plate along the first vertical chute and second by oil cylinder
Vertical chute is gone up and down, and then is gone up and down with movable reel, and band movable reel rises in lifting process, and then by roll support
Between roll support axis and addendum cone；Then, start cylinder, drive sliding axle to slide along sleeve by cylinder, and then drive
Addendum cone holds out against reel, then cable is bypassed to the directive wheel of guiding mechanism, finally, starts motor, passes through motor driven active synchronization
Belt wheel drives driven synchronizing wheel by active synchronization belt wheel and synchronous belt, and then by driven synchronous wheel drive spool turns, into
And realize unwrapping wire.
2, rotation axis rotation is able to drive by the power device, and then realizes line laying work.
3, by the brake gear can the main shaft to reel carry out brake operation.
4, reel can be held out against by the tip cone mechanism.
5, separable cooperation is constituted by the follower plate in the driving plate and roll support axis, and then plays clutch
Effect.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the first visual angle three-dimensional figure of the invention.
Fig. 2 is the second visual angle three-dimensional figure of the invention.
Fig. 3 is third visual angle of the present invention three-dimensional figure.
Fig. 4 is the 4th visual angle three-dimensional figure of the invention.
In figure：Bottom plate 1, rack 2, motor mounting plate 3, active synchronization belt wheel 4, synchronous belt 5, motor 6, driven synchronizing wheel 7,
Rotation axis 8, brake block 9, brake block 10, in L-type connecting rod 11, thread bush 12, manual fastening screw 13, connecting rod hinged seat 14, main
Shaft stool 15, guiding spindle 16, directive wheel 17, sleeve 18, sliding axle 19, cylinder 20, piston rod 21, connecting plate 22, supporting bracket
Plate 23, reel 24, follower plate 25, driving plate 26, the second vertical chute 27, pulley 28, the first vertical chute 29, electric hydraulic pump
30, oil cylinder hinged seat 31, oil cylinder 32, addendum cone 33.
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.
Embodiment 1：
Referring to Fig. 1-4, a kind of cable pay-off rack convenient for spool feeding, it includes bottom plate 1, is fixed on the bottom plate 1 organic
Frame 2, support is equipped with rotation axis 8 in the rack 2, and driven synchronizing wheel 7 and brake block 9 are equipped in the rotation axis 8, described
Driven synchronizing wheel 7 is connected with the power device for driving rotation axis 8 to rotate, and the brake block 9 is connected with brake gear, described
It is located at one end inside rack 2 in rotation axis 8 and driving plate 26, the driving plate 26 and the follower plate on roll support axis is installed
25 constitute separable cooperation, and roll support axis is driven to rotate；Be equipped in the rack 2 of 8 opposite side of rotation axis for pair
The tip cone mechanism of reel other end support.It can be used in the line laying work of cable by the cable pay-off rack of above structure, in turn
Its venting efficiency is improved, the labor intensity of operating personnel is reduced, ensure that its unwrapping wire quality, prevent to break lacks
It falls into.
Further, the power device includes motor 6, and the motor 6 is fixedly mounted on motor mounting plate 3, described
Motor mounting plate 3 is fixedly mounted in rack 2, and active synchronization belt wheel 4 is equipped on the main shaft of the motor 6, and the active is same
It walks belt wheel 4 and passes through 7 engaged transmission of synchronous belt 5 and driven synchronizing wheel.By using the power device of above structure, in the course of work
Active synchronization belt wheel 4 is driven by motor 6, driven synchronizing wheel 7 is driven by active synchronization belt wheel 4 and synchronous belt 5, and then pass through
Driven synchronizing wheel 7 drives reel 24 to rotate.
Further, the brake gear includes brake block 10, and the brake block 10 is hinged on the end of L-type connecting rod 11,
The other end of the L-type connecting rod 11 is hinged on connecting rod hinged seat 14, and the connecting rod hinged seat 14 is fixedly mounted on the side of rack 2
On wall, it is fixedly installed with thread bush 12 in the rack 2, manual top is fitted with by screw-driven on the thread bush 12
Tight screw rod 13, the end of the manual fastening screw 13 is matched with the top end surface of L-type connecting rod 11.It can by brake gear
Play the role of brake, in operating process, by rotation manual fastening screw 13, manual fastening screw 13 matches with thread bush 12
It closes, L-type connecting rod 11 is held out against, rotated by L-type connecting rod 11 around connecting rod hinged seat 14, and then brake block 10 is driven to compress
On brake block 9.
Further, the top of the rack 2 is equipped with the guiding mechanism for being oriented to cable, the guiding mechanism packet
Directive wheel 17 is included, the directive wheel 17 is mounted on guiding spindle 16, and the support of guiding spindle 16 is mounted on spindle bearing 15
On, the spindle bearing 15 is fixedly mounted on the top of rack 2.Cable can be oriented to by guiding mechanism.
Further, the tip cone mechanism includes the qigong 20, and the cylinder 20 is fixedly mounted on the side wall of rack 2, institute
21 end of piston rod for stating cylinder 20 is equipped with connecting plate 22, and the other end of the connecting plate 22 is connected with sliding axle 19, described
For sliding axle 19 by being slidably installed on sleeve 18, the end of the sliding axle 19 is equipped with addendum cone 33, the addendum cone 33
It is matched with the centre bore of reel.Addendum cone 33 can hold out against to reel 24 by the tip cone mechanism of above structure, and then by reel
24 are supported between roll support axis and sliding axle 19.
Further, the bottom of the rack 2 is equipped with the liftable supporter for being gone up and down to reel, the liter
Descending branch support arrangement includes support supporting plate 23, and the both ends of the support supporting plate 23, which pass through, is equipped with two different pulleys 28 of height,
The pulley 28 is slidably matched with the first vertical chute 29 and the second vertical chute 27 composition respectively, first vertical chute 29
It is fixedly mounted on two inner sidewalls of rack 2 with the second vertical chute 27.It, can be to cable by above-mentioned liftable supporter
Descending operation is carried out, and then reduces the operation intensity of operating personnel, during specific jacking, supporting bracket is driven by oil cylinder 32
Plate 23 is gone up and down along the first vertical chute 29 and the second vertical chute 27, and then is gone up and down with movable reel 24, is being gone up and down
Band movable reel 24 rises in the process, and then reel 24 is supported between roll support axis and addendum cone 33.
Further, the back fixation of the support supporting plate 23 has oil cylinder hinged seat 31, the oil cylinder hinged seat 31 and oil
The piston-rod end of cylinder 32 is hinged, and the oil cylinder 32 is connected with electric hydraulic pump 30.By the electric hydraulic pump 30 of above structure,
Can drive cylinder 32, and then by oil cylinder 32 driving support supporting plate 23 go up and down, and then with movable reel go up and down.
Further, the arc groove for being used to support reel 24 is machined on the support supporting plate 23.And then to reel 24
It is supported.
Embodiment 2：
Convenient for the operating method of the cable pay-off rack of spool feeding described in any one, include the following steps：
Step1：The reel 24 for needing unwrapping wire is rolled to the arc groove for being placed on support supporting plate 23；
Step2：Electric hydraulic pump 30 is driven, by 30 drive cylinder 32 of electric hydraulic pump, support supporting plate is driven by oil cylinder 32
23 are gone up and down along the first vertical chute 29 and the second vertical chute 27, and then reel 24 is risen；
Step3：One end of reel 24 is supported on roll support axis, cylinder 20 is started, sliding axle 19 is driven by cylinder 20
It is slided along sleeve 18, and then addendum cone 33 is driven to hold out against reel 24；
Step4：Driving plate 26 is connected with the cooperation of follower plate 25 on roll support axis；
Step5：Cable is wound on to the directive wheel 17 of guiding mechanism；
Step6：Start motor 6, active synchronization belt wheel 4 is driven by motor 6, is driven by active synchronization belt wheel 4 and synchronous belt 5
Driven synchronizing wheel 7, and then drive reel 24 to rotate by driven synchronizing wheel 7, and then realize unwrapping wire.
This is using the working process and principle of invention：
Firstly, reel 24 is placed on support supporting plate 23, start oil cylinder 32, drives support supporting plate 23 along the by oil cylinder 32
One vertical chute 29 and the second vertical chute 27 are gone up and down, and then are gone up and down with movable reel 24, are driven in lifting process
Reel 24 rises, and then reel 24 is supported between roll support axis and addendum cone 33；
Then, start cylinder 20, drive sliding axle 19 to slide along sleeve 18 by cylinder 20, and then addendum cone 33 is driven to hold out against volume
Cylinder 24, then by cable around the directive wheel 17 of guiding mechanism；
Finally, start motor 6, active synchronization belt wheel 4 is driven by motor 6, is driven by active synchronization belt wheel 4 and synchronous belt 5
Driven synchronizing wheel 7, and then drive reel 24 to rotate by driven synchronizing wheel 7, and then realize unwrapping wire.
The above embodiments are only the preferred technical solution of the present invention, and are not construed as limitation of the invention, this hair
Bright protection scope should be with the technical solution of claim record, technical characteristic in the technical solution recorded including claim
Equivalents are protection scope.Equivalent replacement i.e. within this range is improved, also within protection scope of the present invention.
Claims (9)
1. a kind of cable pay-off rack convenient for spool feeding, it is characterised in that：It includes bottom plate（1）, the bottom plate（1）It is upper solid
Determine organic frame（2）, the rack（2）Upper support is equipped with rotation axis（8）, the rotation axis（8）On driven synchronizing wheel is installed
（7）And brake block（9）, the driven synchronizing wheel（7）With for driving rotation axis（8）The power device of rotation is connected, the brake
Vehicle piece（9）It is connected with brake gear, the rotation axis（8）It is upper to be located at rack（2）Internal one end is equipped with driving plate（26）, institute
State driving plate（26）With the follower plate on roll support axis（25）Separable cooperation is constituted, and roll support axis is driven to rotate；With
Rotation axis（8）The rack of opposite side（2）On tip cone mechanism for supporting to the reel other end is installed.
2. a kind of cable pay-off rack convenient for spool feeding according to claim 1, it is characterised in that：The power device
Including motor（6）, the motor（6）It is fixedly mounted on motor mounting plate（3）On, the motor mounting plate（3）It is fixedly mounted on
Rack（2）On, the motor（6）Main shaft on active synchronization belt wheel is installed（4）, the active synchronization belt wheel（4）By same
Walk band（5）With driven synchronizing wheel（7）Engaged transmission.
3. a kind of cable pay-off rack convenient for spool feeding according to claim 1, it is characterised in that：The brake gear
Including brake block（10）, the brake block（10）It is hinged on L-type connecting rod（11）End, the L-type connecting rod（11）The other end
It is hinged on connecting rod hinged seat（14）On, the connecting rod hinged seat（14）It is fixedly mounted on rack（2）Side wall on, the rack
（2）On be fixedly installed with thread bush（12）, the thread bush（12）It is upper that manual fastening screw is fitted with by screw-driven
（13）, the manual fastening screw（13）End and L-type connecting rod（11）Top end surface match.
4. a kind of cable pay-off rack convenient for spool feeding according to claim 1, it is characterised in that：The rack（2）
Top the guiding mechanism for being oriented to cable is installed, the guiding mechanism includes directive wheel（17）, the directive wheel
（17）It is mounted on guiding spindle（16）On, the guiding spindle（16）Support is mounted on spindle bearing（15）On, the main shaft branch
Seat（15）It is fixedly mounted on rack（2）Top.
5. a kind of cable pay-off rack convenient for spool feeding according to claim 1, it is characterised in that：The tip cone mechanism
Including the qigong（20）, the cylinder（20）It is fixedly mounted on rack（2）Side wall on, the cylinder（20）Piston rod（21）End
End is equipped with connecting plate（22）, the connecting plate（22）The other end and sliding axle（19）It is connected, the sliding axle（19）Pass through
It is slidably installed in sleeve（18）On, the sliding axle（19）End addendum cone is installed（33）, the addendum cone（33）With volume
The centre bore of cylinder matches.
6. a kind of cable pay-off rack convenient for spool feeding according to claim 1, it is characterised in that：The rack（2）
Bottom the liftable supporter for being gone up and down to reel is installed, the liftable supporter includes support supporting plate
（23）, the support supporting plate（23）Both ends pass through different two pulleys of height be installed（28）, the pulley（28）Respectively
With the first vertical chute（29）With the second vertical chute（27）Composition is slidably matched, first vertical chute（29）It is perpendicular with second
Straight runner（27）It is fixedly mounted on rack（2）Two inner sidewalls on.
7. a kind of cable pay-off rack convenient for spool feeding according to claim 6, it is characterised in that：The support supporting plate
（23）Back fixation have oil cylinder hinged seat（31）, the oil cylinder hinged seat（31）With oil cylinder（32）Piston-rod end it is hinged,
The oil cylinder（32）With electric hydraulic pump（30）It is connected.
8. a kind of cable pay-off rack convenient for spool feeding according to claim 6, it is characterised in that：The support supporting plate
（23）On be machined with and be used to support reel（24）Arc groove.
9. using the operating method for the cable pay-off rack for being convenient for spool feeding described in claim 1-8 any one, feature
It is to include the following steps：
Step1：It will need the reel of unwrapping wire（24）Rolling is placed on support supporting plate（23）Arc groove；
Step2：Drive electric hydraulic pump（30）, pass through electric hydraulic pump（30）Drive cylinder（32）, pass through oil cylinder（32）It drives
Support supporting plate（23）Along the first vertical chute（29）With the second vertical chute（27）It is gone up and down, and then by reel（24）It carries out
It rises；
Step3：By reel（24）One end be supported on roll support axis, start cylinder（20）, pass through cylinder（20）Driving is slided
Moving axis（19）Along sleeve（18）Sliding, and then drive addendum cone（33）Hold out against reel（24）；
Step4：By driving plate（26）With the follower plate on roll support axis（25）Cooperation is connected；
Step5：Cable is wound on to the directive wheel of guiding mechanism（17）；
Step6：Start motor（6）, pass through motor（6）Drive active synchronization belt wheel（4）, pass through active synchronization belt wheel（4）With it is same
Walk band（5）Drive driven synchronizing wheel（7）, and then pass through driven synchronizing wheel（7）Drive reel（24）Rotation, and then realize unwrapping wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810892165.2A CN108820995A (en) | 2018-08-07 | 2018-08-07 | A kind of cable pay-off rack and operating method convenient for spool feeding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810892165.2A CN108820995A (en) | 2018-08-07 | 2018-08-07 | A kind of cable pay-off rack and operating method convenient for spool feeding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108820995A true CN108820995A (en) | 2018-11-16 |
Family
ID=64153668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810892165.2A Pending CN108820995A (en) | 2018-08-07 | 2018-08-07 | A kind of cable pay-off rack and operating method convenient for spool feeding |
Country Status (1)
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| CN (1) | CN108820995A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110203754A (en) * | 2019-07-03 | 2019-09-06 | 安徽普瑞斯电工机械有限公司 | Wire and cable squeezes out unit planer-type active actinobacillus frame |
| CN111123821A (en) * | 2019-12-13 | 2020-05-08 | 首钢京唐钢铁联合有限责任公司 | Cable drum control device of vacuum refining RH molten steel car |
| CN111977446A (en) * | 2020-09-24 | 2020-11-24 | 河南江河特种车辆科技有限公司 | Cable tray frame special device for subway cable laying vehicle |
| CN113479703A (en) * | 2021-06-01 | 2021-10-08 | 中国水利水电第四工程局有限公司 | Cable pay-off device for urban comprehensive pipe rack |
| CN113816208A (en) * | 2021-10-27 | 2021-12-21 | 伏文勇 | Automatic cable winding system for cable production and winding method thereof |
| CN114180395A (en) * | 2021-12-01 | 2022-03-15 | 三峡大学 | Stable clamping and pulling device for erecting electric wire in power transmission line and using method thereof |
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| CN110203754A (en) * | 2019-07-03 | 2019-09-06 | 安徽普瑞斯电工机械有限公司 | Wire and cable squeezes out unit planer-type active actinobacillus frame |
| CN111123821B (en) * | 2019-12-13 | 2023-05-12 | 首钢京唐钢铁联合有限责任公司 | Cable reel control device of vacuum refining RH molten steel car |
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