CN108819206B - Synchronous transfer device of 3D curved glass - Google Patents

Synchronous transfer device of 3D curved glass Download PDF

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Publication number
CN108819206B
CN108819206B CN201810739107.6A CN201810739107A CN108819206B CN 108819206 B CN108819206 B CN 108819206B CN 201810739107 A CN201810739107 A CN 201810739107A CN 108819206 B CN108819206 B CN 108819206B
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China
Prior art keywords
curved glass
convex
concave
guide rail
linear guide
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CN201810739107.6A
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CN108819206A (en
Inventor
吴加富
缪磊
蔡建明
王炫铭
刘景博
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Suzhou RS Technology Co Ltd
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Suzhou RS Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Abstract

The invention discloses a synchronous transfer device of 3D curved glass, which comprises: according to the invention, concave feeding and convex feeding actions are integrated into one integral device, so that the structure is compact, the structure volume is reduced, the automation rate is improved, concave laminating operation and convex laminating operation can be cooperated to perform operation, automatic pipelining operation is truly realized, the cooperated operation time of concave laminating operation and convex laminating operation is greatly reduced, the laminating efficiency is improved, accurate positioning and stable fixing can be performed on 3D curved glass, full support can be provided for concave and convex surfaces of the 3D curved glass, the positioning efficiency and effect on the 3D curved glass are improved, the laminating quality of the 3D curved glass is further improved, the breakage rate of the 3D curved glass is further reduced, and the laminating efficiency and the laminating quality of the 3D curved glass are further improved.

Description

Synchronous transfer device of 3D curved glass
Technical Field
The invention relates to the field of 3D curved glass coating, in particular to a synchronous transfer device for 3D curved glass.
Background
Glass cover plates used on displays of intelligent terminal products in the existing market can be divided into: 2D glass, 2.5D glass and 3D curved glass, wherein the 2D glass is common pure plane glass without any arc design; the middle of the 2.5D glass is designed into a plane, and the edge of the 2.5D glass is designed into an arc shape; the middle and edge portions of the 3D curved glass may be designed to be curved in a curved arc shape. The 3D curved glass is mainly formed by bending by using a hot bending machine, so that higher bending radian can be achieved, and some physical properties of the 3D curved glass are obviously superior to those of 2D and 2.5D glass. The 3D curved glass has the advantages of light weight, transparency, cleanness, fingerprint resistance, anti-glare, hardness, scratch resistance, good weather resistance and the like, not only can the appearance novelty of an intelligent terminal product be improved, but also excellent touch hand feeling can be brought, and better display and touch experience can be brought.
The current process for producing the 3D curved glass mainly comprises the following steps: the method comprises the steps of material cutting, CNC (computer numerical control), grinding and polishing, baking, film plating, hot bending and the like, wherein a film coating process is further connected after the hot bending process, namely, protective films are attached to the concave-convex two sides (also called the front side and the back side) of the 3D curved glass after the hot bending, and the process is critical and limits the yield to a certain extent. In general, in the lamination process of the 3D curved glass, the steps of feeding, transferring, front lamination, transferring, overturning, back lamination, blanking and the like are often required, and in the lamination process, each step of transferring the 3D glass feeding component onto the convex jig, transferring the 3D glass from the convex jig to the concave jig, and transferring the 3D glass from the concave jig to the blanking component is critical, so that the lamination efficiency and lamination quality of the convex surface of the 3D glass are directly affected.
In the existing positioning and transferring mechanism, the following problems exist: firstly, the degree of automation is low, more steps are needed to be manually assisted, so that the transfer efficiency of the 3D curved glass between stations is low, and the workpiece is easy to pollute and damage in the transfer process; secondly, the common treatment mode in the market is to divide the concave feeding step and the convex feeding step into two mechanisms for operation, so that the 3D curved glass needs to be frequently transferred between the two mechanisms, the film coating efficiency and the film coating quality are reduced, and the whole occupied area of the equipment is increased; thirdly, the 3D curved glass cannot be completely cooperated with one another when being transferred from the feeding station to the concave surface film coating station and from the overturning station to the convex surface film coating station, so that the feeding and discharging efficiency is low, even a downtime accident occurs, and the film coating efficiency and the film coating quality of the convex surface of the 3D glass are directly affected; thirdly, the 3D curved glass is unstable in fixation, so that the 3D curved glass can move forwards, backwards, leftwards and rightwards in the film coating process, more air holes exist on the protective film and the glass surface after film coating, and the film coating quality is affected; finally, the support degree of the concave-convex two surfaces of the 3D curved glass is insufficient, so that the 3D curved glass bursts in the film coating process, and the other surface of the 3D curved glass can deform or scratch.
In view of the foregoing, there is a need for a synchronous transfer device for 3D curved glass to solve the above problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the synchronous transfer device for the 3D curved glass, which integrates concave feeding and convex feeding actions into one integral device, so that the structure is compact, the structural volume is reduced, the automation rate is improved, the concave film coating operation and the convex film coating operation can be cooperated to operate, the automatic assembly line type operation is truly realized, the cooperative operation time of the concave film coating operation and the convex film coating operation is greatly reduced, the film coating efficiency is improved, in addition, the accurate positioning and stable fixing can be carried out on the 3D curved glass, full support can be provided for the concave surface and the convex surface of the 3D curved glass, the positioning efficiency and the effect on the 3D curved glass are improved, the film coating quality of the 3D curved glass is further improved, the breakage rate of the 3D curved glass in the film coating process is reduced, and the film coating efficiency and the film coating quality of the 3D curved glass are finally improved.
To achieve the above objects and other advantages in accordance with the purpose of the invention, there is provided a synchronous transfer device for 3D curved glass, including a concave synchronous transfer member and a convex synchronous transfer member sequentially disposed in a transfer direction of the 3D curved glass,
The concave synchronous transfer assembly and the convex synchronous transfer assembly are sequentially provided with a feeding station, a concave laminating station, a turnover station, a convex laminating station and a discharging station along the conveying direction of the 3D curved glass, and the feeding station, the concave laminating station, the convex laminating station and the discharging station are respectively provided with a feeding assembly, a convex jig assembly, a concave jig assembly and a discharging assembly.
Preferably, the feeding assembly, the convex jig assembly, the concave jig assembly and the discharging assembly are arranged in a collinear manner, and the concave synchronous transfer assembly and the convex synchronous transfer assembly are arranged in a collinear manner.
Preferably, the feeding assembly comprises a feeding guide rail extending along a straight line, a plurality of feeding jigs in sliding fit with the feeding guide rail and a feeding driver, wherein the feeding jigs periodically convey the 3D curved glass from the front end of the feeding guide rail to the tail end under the driving of the feeding driver.
Preferably, the concave synchronous transfer assembly comprises:
a first linear guide rail extending along a straight line;
the first mounting rack is in sliding fit with the first linear guide rail; and
The first adsorption transfer module and the transfer overturning module are arranged beside the first mounting frame at intervals,
The side of the first linear guide rail is provided with a first linear driver for driving the first mounting rack to slide reciprocally along the first linear guide rail, and the first adsorption transfer module and the transfer overturning module can be selectively and synchronously lifted in a vertical plane.
Preferably, the first linear guide rail and the feeding guide rail extend along the X-axis direction, and the front end of the first linear guide rail and the tail end of the feeding guide rail are partially overlapped in the Y-axis direction.
Preferably, the first adsorption transfer module includes:
The first lifting cylinder is fixedly arranged on the first mounting frame;
the first sucker mounting rack is in transmission connection with the power output end of the first lifting cylinder; and
A plurality of first suckers arranged on the lower surface of the first sucker mounting frame,
Wherein, a plurality of first sucking discs are arranged at intervals along the extending direction of the first linear guide rail.
Preferably, the transfer overturning module comprises:
The second lifting cylinder is fixedly arranged on the first mounting frame;
The second sucker mounting rack is in transmission connection with the power output end of the second lifting cylinder; and
A plurality of second suckers arranged on the second sucker mounting frame,
The second suckers are arranged at intervals along the extending direction of the first linear guide rail, and the number of the second suckers is consistent with that of the first suckers.
Preferably, the second sucker mounting frame is provided with a plurality of mounting vertical plates, wherein one side of the mounting vertical plates is provided with a turnover motor, the second sucker is arranged on the other side of the turnover motor, and the power output end of the turnover motor passes through the mounting vertical plates and is in transmission connection with the second sucker.
Preferably, the convex jig assembly comprises:
A first support; and
A convex jig supported by the first support,
The upper surface of the convex jig is provided with a bearing groove, the front side or the rear side of the convex jig is provided with a side positioning groove leading to the inside of the bearing groove, the left side or the right side of the convex jig is provided with an end positioning groove leading to the inside of the bearing groove, the side positioning groove is internally provided with a first side positioning pushing block for pushing the 3D curved glass to the other side, and the end positioning groove is internally provided with a first end positioning pushing block for pushing the 3D curved glass to the other end.
Preferably, the convex synchronous transfer assembly comprises:
A second linear guide rail extending along a straight line, downstream of the first linear guide rail;
the second mounting rack is in sliding fit with the second linear guide rail; and
A second adsorption transfer module and a transfer rotation module which are arranged on the second mounting frame at intervals,
The second linear guide rail is provided with a second linear driver for driving the second mounting rack to slide reciprocally along the second linear guide rail, and the second adsorption transfer module and the transfer rotation module can be lifted selectively and synchronously in a vertical plane.
Preferably, the second adsorption transfer module includes:
the third lifting cylinder is fixedly arranged on the second mounting frame;
the third sucker mounting rack is in transmission connection with the power output end of the third lifting cylinder; and
A plurality of third suckers arranged on the lower surface of the third sucker mounting frame,
The arrangement direction of the third suckers is consistent with the extension direction of the second linear guide rail.
Preferably, the third sucking disc mounting frame is T-shaped structure, and the root of third sucking disc mounting frame is connected with the power take off end transmission of third lift cylinder, and both ends are equipped with the third sucking disc respectively about the third sucking disc mounting frame.
Preferably, the transferring rotation module includes:
the fourth lifting cylinder is fixedly arranged on the second mounting frame;
the fourth sucker mounting rack is in transmission connection with the power output end of the fourth lifting cylinder; and
A plurality of fourth suckers arranged on the fourth mounting frame,
The arrangement direction of the fourth suckers is parallel to the extending direction of the second linear guide rail, and the number of the fourth suckers is consistent with that of the third suckers.
Preferably, the fourth mounting frame is provided with a rotary air cylinder, and the power output end of the rotary air cylinder vertically extends downwards and penetrates through the fourth mounting frame to be in transmission connection with the fourth sucker.
Preferably, the blanking assembly comprises a conveying frame extending along a straight line, a blanking conveying belt arranged on the conveying frame, and a blanking driver for driving the blanking conveying belt to convey along the straight line, wherein the second linear guide rail and the conveying frame extend along the X-axis direction, and the tail end of the second linear guide rail is partially overlapped with the front end of the conveying frame in the Y-axis direction.
Preferably, the concave jig assembly includes:
the second support is arranged beside the convex synchronous transfer assembly; and
A concave jig supported by the second support,
The upper surface of concave surface tool is formed with and bears the boss, lateral part spacing groove has been seted up to the front side or the rear side of bearing the boss, the tip spacing groove has been seted up on the left side or the right side of bearing the boss, is equipped with the second lateral part location ejector pad that is used for pushing 3D curved surface glass to the opposite side in the lateral part spacing groove, is equipped with the second tip location ejector pad that is used for pushing 3D curved surface glass to the other end in the tip spacing groove.
Preferably, the front side wall and the rear side wall of the bearing boss are respectively provided with a front arc surface and a rear arc surface, wherein the front arc surface and the rear arc surface are respectively matched with the front side surface and the rear side surface of the concave surface of the 3D curved surface glass, and the left side wall or the right side wall of the bearing boss is provided with a bearing arc surface matched with the concave surface end part of the 3D curved surface glass.
Compared with the prior art, the invention has the beneficial effects that: the concave surface feeding and convex surface feeding actions are integrated into one integral device, so that the structure is compact, the structure volume is reduced, the automation rate is improved, concave surface film coating operation and convex surface film coating operation can be performed cooperatively, automatic assembly line type operation is truly realized, the cooperative operation time of the concave surface film coating operation and the convex surface film coating operation is greatly reduced, the film coating efficiency is improved, in addition, the 3D curved surface glass can be accurately positioned and stably fixed, full support can be provided for the concave surface and the convex surface of the 3D curved surface glass, the positioning efficiency and the effect of the 3D curved surface glass are improved, the film coating quality of the 3D curved surface glass is further improved, the breakage rate of the 3D curved surface glass in the film coating process is reduced, and the film coating efficiency and the film coating quality of the 3D curved surface glass are finally improved.
Drawings
FIG. 1 is a three-dimensional structural view of a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 2 is a top view of a synchronous transfer device for 3D curved glass according to the present invention;
Fig. 3 is a three-dimensional structure view of a concave synchronous transfer assembly, a convex jig assembly and a feeding assembly matched with each other in the synchronous transfer device for 3D curved glass according to the present invention;
FIG. 4 is a three-dimensional view of a concave synchronous transfer assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 5 is a rear view of a concave synchronous transfer assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 6 is a three-dimensional view of a convex jig assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 7 is a front view of a convex jig assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 8 is a top view of a convex jig assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 9 is a three-dimensional view of a convex jig in a synchronous transfer device for 3D curved glass according to the present invention;
Fig. 10 is a three-dimensional structure view of a convex surface synchronous transfer assembly, a concave surface jig assembly and a blanking assembly in the synchronous transfer device for 3D curved glass according to the present invention;
FIG. 11 is a three-dimensional structural view of a convex surface synchronous transfer assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 12 is a front view of a convex surface synchronous transfer assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 13 is a three-dimensional view of the concave jig assembly of the synchronous transfer device for 3D curved glass according to the present invention;
FIG. 14 is a left side view of a concave jig assembly in a synchronous transfer device for 3D curved glass according to the present invention;
FIG. 15 is a top view of a concave jig assembly in a synchronous transfer device for 3D curved glass according to the present invention;
fig. 16 is a three-dimensional structure view of a concave jig in a synchronous transfer device for 3D curved glass according to the present invention.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a device for practicing the invention. In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components. In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are based on the orientation or positional relationship shown in the drawings. In particular, "height" corresponds to the top-to-bottom dimension, "width" corresponds to the left-to-right dimension, and "depth" corresponds to the front-to-back dimension. These relative terms are for convenience of description and are not generally intended to require a particular orientation. Terms (e.g., "connected" and "attached") referring to an attachment, coupling, etc., refer to a relationship wherein these structures are directly or indirectly secured or attached to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
Referring to fig. 1 to 16,3D, the synchronous transfer device for curved glass includes: a concave synchronous transfer assembly 11 and a convex synchronous transfer assembly 12 which are sequentially arranged along the conveying direction of the 3D curved glass,
The side of the concave synchronous transfer assembly 11 and the convex synchronous transfer assembly 12 are sequentially provided with a feeding station, a concave laminating station, a turnover station, a convex laminating station and a discharging station along the conveying direction of the 3D curved glass, and the feeding station, the concave laminating station, the convex laminating station and the discharging station are respectively provided with a feeding assembly 111, a convex jig assembly 17, a concave jig assembly 18 and a discharging assembly 121. The 3D curved glass to be coated is fed on the feeding component 111, sequentially transferred to the convex jig component 17 and the concave jig component 18 for concave coating and convex coating operation, and transferred to the discharging component 121 for delivery after coating is completed, wherein the transfer of the 3D curved glass from the feeding component 111 to the convex jig component 17 is completed by the concave synchronous transfer component 11, the transfer from the convex jig component 17 to the concave jig component 18 is completed by the cooperation operation of the concave synchronous transfer component 11 and the convex synchronous transfer component 12, and the transfer from the concave jig component 18 to the discharging component 121 is completed by the convex synchronous transfer component 12 alone.
Further, the feeding assembly 111, the convex jig assembly 17, the concave jig assembly 18, and the discharging assembly 121 are arranged in line, and the concave synchronous transfer assembly 11 and the convex synchronous transfer assembly 12 are arranged in line.
Referring to fig. 3, the feeding assembly 111 includes a feeding rail 1111 extending along a straight line, a plurality of feeding jigs 1112 slidably coupled to the feeding rail 1111, and a feeding driver, and the feeding jigs 1112 periodically transfer the 3D curved glass from the front end to the end of the feeding rail 1111 under the driving of the feeding driver.
Referring to fig. 4, the concave synchronous transfer assembly 11 includes:
A first frame 112;
a first linear guide 113 provided on the first frame 112, the first linear guide 113 extending along a straight line;
a first mounting bracket 114 slidably coupled to the first linear guide 113; and
A first adsorption transfer module 115 and a transfer flip module 116 disposed beside the first mounting frame 114 at intervals,
The first linear guide 113 is provided at a side thereof with a first linear driver 117 for driving the first mounting rack 114 to slide reciprocally along the first linear guide 113, and the first adsorption transfer module 115 and the transfer turnover module 116 can be lifted selectively and synchronously in a vertical plane.
Referring to fig. 3 and 4, the first linear guide 113 and the feeding guide 1111 extend in the X-axis direction, and the tip of the first linear guide 113 and the tip of the feeding guide 1111 partially overlap in the Y-axis direction.
Further, the first adsorption transfer module 115 and the transfer flip module 116 are located on the same side of the first mounting frame 114 and face the convex jig assembly 17.
Further, the first adsorption transfer module 115 includes:
a first lifting cylinder 1151 fixedly installed on the first mounting frame 114;
a first suction cup mounting bracket 1153 in driving connection with the power output end of the first lifting cylinder 1151; and
A plurality of first suction cups 1154 provided on a lower surface of the first suction cup mounting frame 1153,
The first suction cups 1154 are disposed at intervals along the extending direction of the first linear guide 113.
Further, the first suction cup mounting 1153 includes:
one end of the installation cantilever is in transmission connection with the power output end of the first lifting cylinder 1151; and
A suction cup mounting arm fixedly connected to the other end of the mounting cantilever 1153,
Wherein, a plurality of first sucking discs 1154 are arranged on the lower surface of the sucking disc installation arm at intervals, and the installation cantilever is perpendicular to the sucking disc installation arm, so that the first sucking disc installation frame 1153 is in a T-shaped structure.
Further, the extending direction of the suction cup mounting arm coincides with the extending direction of the first linear guide 113. Referring to fig. 3, in a preferred embodiment, the first linear guide 113 and the suction cup mounting arm extend along the X-axis direction, the mounting cantilever extends along the Y-axis direction, and the left and right ends of the suction cup mounting arm are respectively provided with a first suction cup 1154, so that the first suction transfer module 115 can suck two pieces of 3D curved glass to be coated from the feeding assembly at a time, and place the 3D curved glass on the convex jig along the first linear guide 113 to wait for coating.
Further, a buffer cylinder 1152 is provided at the side of the mounting boom. In the preferred embodiment, the damping contacts of the damping cylinder 1152 are vertically downward.
Referring again to fig. 3, the transfer flip module 116 includes:
A second elevating cylinder 1161 fixedly installed on the first installation frame 114;
the second sucker mounting frame 1162 is in transmission connection with the power output end of the second lifting cylinder 1161; and
A plurality of second suction cups 1164 provided on the second suction cup mounting frame 1162,
The second suction cups 1164 are arranged at intervals along the extending direction of the first linear guide 113, and the number of the second suction cups 1164 is consistent with that of the first suction cups 1154.
Further, the second sucker mounting frame 1162 is provided with a plurality of mounting vertical plates 1163, wherein one side of the mounting vertical plates 1163 is provided with a turnover motor 1165, the second sucker 1164 is arranged on the other side of the turnover motor 1165, and a power output end of the turnover motor 1165 passes through the mounting vertical plates 1163 and is in transmission connection with the second sucker 1164.
Referring to fig. 6 to 9, the convex jig assembly 17 includes:
a first support 171; and
A convex jig 172 supported by the first support 171,
The upper surface of the convex jig 172 is formed with a bearing groove, a side positioning groove 1723 leading to the inside of the bearing groove is formed on the front side or the rear side of the convex jig 172, an end positioning groove 1725 leading to the inside of the bearing groove is formed on the left side or the right side of the convex jig 172, a first side positioning push block 1741 for pushing the 3D curved glass to the other side is arranged in the side positioning groove 1723, and a first end positioning push block 1731 for pushing the 3D curved glass to the other end is arranged in the end positioning groove 1725.
Referring to fig. 9, a front circular arc wall 1722 and a rear circular arc wall 1723 are respectively formed on the front side wall and the rear side wall of the carrying groove, the front circular arc wall 1722 and the rear circular arc wall 1723 are respectively adapted to the front side and the rear side of the convex surface of the 3D curved surface glass, the left side and the right side of the carrying groove are respectively communicated with the outside to form a left opening and a right opening, and a baffle 1726 adapted to the convex surface end of the 3D curved surface glass is fixedly connected at the left opening or the right opening.
Further, the bottom wall of the bearing groove is formed with a negative pressure groove 1728 recessed downward.
Further, a plurality of bearing blocks 1724 are formed on the bottom wall of the negative pressure groove 1728 at intervals.
Further, the carrier block 1724 extends vertically upward until its top surface is flush with the bottom wall of the carrier recess.
Further, a bottom wall of the negative pressure tank 1728 is provided with a plurality of first vacuum holes 1727.
In a preferred embodiment, the side locating groove 1723 is open at the rear side of the convex jig 172.
Further, a baffle 1726 is disposed at the left opening, and an end positioning groove 1725 is disposed on the right side of the convex jig 172.
In a preferred embodiment, the first side positioning push block 1741 and the inner side of the first end positioning push block 1731 are both provided with elastic cushions, and the bottom of the convex jig 172 is provided with a first side driver 174 for driving the first side positioning push block 1741 and a first end driver 173 for driving the first end positioning push block 1731.
Further, a first vacuum generator 175 is disposed at the bottom of the convex fixture 172 and is connected to the first vacuum hole 1727.
The side clamping ends and the end clamping ends are typically provided in the side positioning groove 1723 and the end positioning groove 1725, respectively. During operation, the 3D curved glass to be coated is put into the bearing groove in a mode that the convex surface is downward and the concave surface is upward, the side clamping end and the end clamping end push the 3D curved glass to the front side and the left side respectively under the driving of the drivers, so that the 3D curved glass is positioned, after the positioning is finished, the vacuum suction holes 1727 on the bottom wall of the negative pressure groove 1728 start to suck the negative pressure groove 1728 to vacuum so as to adsorb and fix the convex bottom wall of the 3D curved glass, and the concave surface is coated with the film conveniently.
Referring to fig. 11, the convex synchronous transfer assembly 12 includes:
a second linear guide 123 extending along a straight line, which is located downstream of the first linear guide 113;
A second mounting bracket 124 slidably coupled to the second linear guide 123; and
A second adsorption transfer module 125 and a transfer rotation module 126 which are arranged on the second mounting frame 124 at intervals,
The second linear guide 123 is provided at a side thereof with a second linear driver 127 for driving the second mounting rack 124 to slide reciprocally along the second linear guide 123, and the second adsorption transfer module 125 and the transfer rotation module 126 can be lifted selectively and synchronously in a vertical plane.
Referring to fig. 11, the second adsorption transfer module 125 includes:
a third lifting cylinder 1251 fixedly mounted on the second mounting frame 124;
A third suction cup mounting bracket 1252 in driving connection with the power output end of the third lifting cylinder 1251; and
A plurality of third suction cups 1253 provided on a lower surface of the third suction cup mounting frame 1252,
The arrangement direction of the third suckers 1253 is consistent with the extending direction of the second linear guide rail 123.
Further, the third sucker mounting rack 1252 is in a T-shaped structure, the root of the third sucker mounting rack 1252 is in transmission connection with the power output end of the third lifting cylinder 1251, and the left end and the right end of the third sucker mounting rack 1252 are respectively provided with a third sucker 1253.
Further, a second buffer cylinder 1254 is fixedly connected to the side of the third sucker mounting rack 1252, and a buffer end of the buffer cylinder 1254 is vertically arranged downwards.
Referring to fig. 11, the transfer rotation module 126 includes:
a fourth lifting cylinder 1261 fixedly installed on the second installation frame 124;
a fourth suction cup mounting frame 1262 in driving connection with the power output end of the fourth lifting cylinder 1261; and
A plurality of fourth suction cups 1265 provided on the fourth mounting frame 1262,
Wherein, the arrangement direction of the fourth suction cups 1265 is parallel to the extending direction of the second linear guide rail 123, and the number of the fourth suction cups 1265 is consistent with the number of the third suction cups 1253.
Further, a rotary cylinder 1263 is provided on the fourth mounting frame 1262, and a power output end of the rotary cylinder 1263 extends vertically downward and passes through the fourth mounting frame 1262 to be in driving connection with the fourth suction cup 1265.
Further, the discharging assembly 121 includes a conveying frame 1211 extending along a straight line, a discharging conveyor 1212 provided on the conveying frame 1211, and a discharging driver 1213 for driving the discharging conveyor 1212 to convey along the straight line, the second linear rail 123 and the conveying frame 1211 each extend along the X-axis direction, and the end of the second linear rail 123 partially coincides with the front end of the conveying frame 1211 in the Y-axis direction. In the preferred embodiment, the blanking driver 1213 is in driving connection with the blanking conveyor 1212 via a drive belt 1214.
Further, a fourth buffer cylinder 1264 is fixedly connected to the side of the fourth mounting frame 1262, and a buffer end of the fourth buffer cylinder 1264 is vertically downward.
Referring to fig. 13 to 16, the concave jig assembly (18) includes:
a second support (181) arranged beside the convex synchronous transfer assembly (12); and
A concave jig (182) supported by the second support (181),
The upper surface of concave tool (182) is formed with and bears boss, lateral part spacing groove (1822) has been seted up to the front side or the rear side of bearing boss, tip spacing groove (1828) has been seted up on the left side or the right side of bearing boss, is equipped with in lateral part spacing groove (1822) and is used for pushing away 3D curved surface glass to second lateral part location ejector pad (1841) of opposite side, is equipped with in tip spacing groove (1828) and is used for pushing away 3D curved surface glass to second tip location ejector pad (1831) of the other end.
The concave jig assembly 18 includes:
A second support 181 provided beside the convex synchronous transfer member 12; and
A concave jig 182 supported by the second support 181,
The upper surface of the concave jig 182 is formed with a bearing boss, a side limiting groove 1822 is formed on the front side or the rear side of the bearing boss, an end limiting groove 1828 is formed on the left side or the right side of the bearing boss, a second side positioning push block 1841 for pushing the 3D curved glass to the other side is disposed in the side limiting groove 1822, and a second end positioning push block 1831 for pushing the 3D curved glass to the other end is disposed in the end limiting groove 1828.
Referring to fig. 16, the front side wall and the rear side wall of the bearing boss are respectively formed with a front arc surface 1822 and a rear arc surface 1823, wherein the front arc surface 1822 and the rear arc surface 1823 are respectively adapted to the concave front and rear sides of the 3D curved glass, and the left side wall or the right side wall of the bearing boss is formed with a bearing arc surface 1827 adapted to the concave end of the 3D curved glass.
Further, the lower half portions of the adjacent two side surfaces of the bearing boss are formed with a skirt portion 1824, the skirt portion 1824 integrally combines with and extends outwardly from the bearing boss on the outer circumference of the bearing boss, and the skirt portion 1824 is integrally formed with an end stop 1824 opposite to the bearing arc surface 1827 and a side stop 1825 opposite to the front arc surface 1822 or the rear arc surface 1823.
Further, the end stop 1824 and the side stop 1825 are spaced apart from the outer periphery of the bearing boss to form a receiving space for receiving the end and the side of the 3D curved glass. In a preferred embodiment, the space between the accommodating spaces is not smaller than the thickness of the 3D curved glass after being thermally bent.
In a preferred embodiment, a side stop slot 1822 is provided on the rear side of the load bearing boss, and a side stop block 1825 is opposite the front side of the load bearing boss. The end limiting groove 1828 is disposed on the right side of the bearing boss, and the bearing arc surface 1827 is disposed on the left side of the bearing boss.
Referring again to fig. 16, a plurality of second vacuum holes 1826 are formed on the top surface of the bearing boss.
In the preferred embodiment, the inner sides of the second side positioning push block 1841 and the second end positioning push block 1831 are respectively provided with an elastic buffer, and the bottom of the concave jig 182 is provided with a second side driver 184 for driving the second side positioning push block 1841 and a second end driver 183 for driving the second end positioning push block 1831.
Further, a second vacuum generator 185 communicating with a second vacuum hole 1826 is provided at the bottom of the concave jig 182.
During operation, the 3D curved glass to be coated is placed on the bearing boss in a state that the concave surface is downward and the convex surface is upward, the second side positioning push block 1841 and the second end positioning push block 1831 push the 3D curved glass to the side limiting platform 1825 and the end limiting platform 1824 under the driving of the second side driver 184 and the second end driver 183 respectively, so as to position the 3D curved glass, and after positioning, the plurality of second vacuumizing holes 1826 begin to vacuumize to adsorb and fix the concave surface of the 3D curved glass, so that the convex surface is coated.
In order to fully explain the working principle of the application, the following description will be given by taking the example of coating the concave surface of the 3D curved glass and then coating the convex surface, namely, the concave surface of the 3D curved glass faces upwards and the convex surface faces downwards in the feeding component 11, firstly coating the concave surface in the convex surface jig, then turning over the 3D curved glass with the concave surface coated by 180 degrees, transferring the 3D curved glass to the concave surface jig for coating the convex surface, and transferring the 3D curved glass to the discharging component 121 for waiting to be sent after the convex surface coating is completed.
The working steps are as follows:
S1, an initial position of a feeding jig 1112 is located at the front end of a feeding guide rail 1111, a first batch of 3D curved glass is placed in the feeding jig 1112, and the feeding jig 1112 transmits the first batch of 3D curved glass to the tail end of the feeding guide rail 1111 under the driving of a feeding driver;
S2, the first mounting frame 114 moves to the front end of the first linear guide rail 113 under the driving of the first linear driver 117, so that the first sucker 1154 moves to be right above the feeding jig 1112, the first sucker 1154 sucks the 3D curved glass after being driven by the first lifting cylinder 1151 to descend to the position of the first batch of 3D curved glass in the feeding jig 1112, and then the feeding jig 1112 returns to the initial position;
S3, the first mounting frame 114 moves to the tail end of the first linear guide rail 113 under the driving of the first linear driver 117, so that the first sucker 1154 moves to be right above the convex jig 172, the first sucker 1154 descends to the height position of the convex jig 172 under the driving of the first lifting cylinder 1151, and the sucked first batch of 3D curved glass is placed in the convex jig 172;
S4, positioning and adsorbing the first batch of 3D curved glass on the convex jig 172, and then starting to coat the concave surfaces of the first batch of 3D curved glass by a film coating mechanism;
S5, after finishing the concave surface film coating operation of the 3D curved glass, placing a second batch of the 3D curved glass in a feeding jig 1112, and conveying the second batch of the 3D curved glass to the tail end of a feeding guide rail 1111 by the feeding jig 1112 under the driving of a feeding driver;
S6, the first mounting frame 114 moves to the front end of the first linear guide rail 113 under the driving of the first linear driver 117, so that the first sucker 1154 moves to be right above the feeding jig 1112, the second sucker 1164 moves to be right above the convex jig 172, the first sucker 1154 sucks the second 3D curved glass after being lowered to the position of the second 3D curved glass in the feeding jig 1112 under the driving of the first lifting cylinder 1151, and the second sucker 1164 sucks the first 3D curved glass after being coated on the convex surface after being lowered to the position of the first 3D curved glass in the convex jig 1172 under the driving of the second lifting cylinder 1161, and then the feeding jig 1112 returns to the initial position;
S7, the first mounting frame 114 moves to the tail end of the first linear guide rail 113 under the driving of the first linear driver 117, so that the first sucker 1154 moves to be right above the convex surface jig 172, the first sucker 1154 descends to the height position of the convex surface jig 172 under the driving of the first lifting cylinder 1151, the sucked second batch of 3D curved glass is placed in the convex surface jig 172, and the second sucker 1164 transfers the sucked first batch of 3D curved glass to a turnover station;
s8, positioning and adsorbing the second batch of 3D curved glass on the convex jig 172, and then starting to coat the concave surfaces of the second batch of 3D curved glass by a film coating mechanism;
S9, a turnover motor 1165 drives a second sucker 1164 to turn 180 degrees around a horizontal plane, so that the concave surface of the first batch of 3D curved glass faces downwards and the convex surface faces upwards, a second linear driver 127 drives a second mounting frame 124 to translate along a second linear guide rail 123 to the front end of the second linear guide rail 123, so that a second adsorption transfer module 125 translates to a turnover station, and a third sucker 1253 sucks the first batch of 3D curved glass from the convex surface;
S10, the second linear driver 127 drives the second mounting frame 124 to translate to the tail end of the second linear guide rail 123 so that the second adsorption transfer module 125 translates to be right above the concave surface jig 182, and the third sucker 1253 places the first batch of 3D curved glass to be absorbed into the concave surface jig 182 to wait for film covering;
S11, after the film coating of the first batch of 3D curved glass is completed, the second linear driver 127 drives the second mounting frame 124 to translate along the second linear guide rail 123 to the front end of the second linear guide rail 123 so that the second adsorption transfer module 125 and the transfer rotation module 126 translate to the position of the overturning station and directly above the concave surface jig 182 respectively, at this time, the third sucker 1253 sucks the second batch of 3D curved glass, and the fourth sucker 1265 sucks the first batch of 3D curved glass;
S12, a second linear driver 127 drives a second mounting frame 124 to translate to the tail end of a second linear guide rail 123 so that a second adsorption transfer module 125 and a transfer rotation module 126 translate to the position right above a concave jig 182 and a blanking assembly 121 respectively, a third sucker 1253 places a second batch of sucked 3D curved glass into the concave jig 182 to wait for a film to be covered, and a fourth sucker 1265 rotates by 90 degrees under the drive of a rotary cylinder 1263 and then places a first batch of 3D curved glass onto a blanking conveyor 1212 to wait for conveying;
s13, repeating the steps S1 to S12 until the film coating operation of all the 3D curved glass is completed.
The number of equipment and the scale of processing described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be readily apparent to those skilled in the art.
Although embodiments of the present invention have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the invention would be readily apparent to those skilled in the art, and accordingly, the invention is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.

Claims (9)

1. The synchronous transfer device of the 3D curved glass is characterized by comprising a concave synchronous transfer component (11) and a convex synchronous transfer component (12) which are sequentially arranged along the conveying direction of the 3D curved glass,
The concave synchronous transfer assembly (11) and the convex synchronous transfer assembly (12) are sequentially provided with a feeding station, a concave laminating station, a turnover station, a convex laminating station and a discharging station along the conveying direction of the 3D curved glass, wherein the feeding station, the concave laminating station, the convex laminating station and the discharging station are respectively provided with a feeding assembly (111), a convex jig assembly (17), a concave jig assembly (18) and a discharging assembly (121);
the feeding assembly (111), the convex jig assembly (17), the concave jig assembly (18) and the discharging assembly (121) are arranged in a collinear manner, and the concave synchronous transfer assembly (11) and the convex synchronous transfer assembly (12) are arranged in a collinear manner;
The feeding assembly (111) comprises a feeding guide rail (1111) extending along a straight line, a plurality of feeding jigs (1112) which are in sliding fit with the feeding guide rail (1111), and a feeding driver, wherein the feeding jigs (1112) periodically convey the 3D curved glass from the front end to the tail end of the feeding guide rail (1111) under the driving of the feeding driver;
the concave synchronous transfer assembly (11) comprises:
A first linear guide (113) extending along a straight line;
A first mounting bracket (114) slidably coupled to the first linear guide (113); and
A first adsorption transfer module (115) and a transfer turnover module (116) which are arranged at the side of the first mounting frame (114) at intervals,
The side of the first linear guide rail (113) is provided with a first linear driver (117) for driving the first mounting rack (114) to slide back and forth along the first linear guide rail (113), and the first adsorption transfer module (115) and the transfer overturning module (116) can be selectively and synchronously lifted in a vertical plane;
The first linear guide rail (113) and the feeding guide rail (1111) extend along the X-axis direction, and the front end of the first linear guide rail (113) and the tail end of the feeding guide rail (1111) are partially overlapped in the Y-axis direction;
the first adsorption transfer module (115) and the transfer overturning module (116) are positioned on the same side of the first mounting frame (114) and face the convex jig assembly (17);
The first adsorption transfer module (115) comprises a first lifting cylinder (1151) fixedly arranged on the first mounting frame (114);
A first suction cup mounting bracket (1153) in transmission connection with the power output end of the first lifting cylinder (1151); and
A plurality of first suction cups (1154) provided on the lower surface of the first suction cup mounting frame (1153),
Wherein, a plurality of first suckers (1154) are arranged at intervals along the extending direction of the first linear guide rail (113);
The first suction cup mounting (1153) includes: one end of the cantilever is in transmission connection with the power output end of the first lifting cylinder (1151); the first linear guide rail (113) and the sucker mounting arm extend along the X-axis direction, the mounting cantilever extends along the Y-axis direction, the left end and the right end of the sucker mounting arm are respectively provided with a first sucker (1154), and the side of the mounting cantilever is provided with a buffer cylinder (1152);
The concave jig assembly (18) includes:
a second support (181) arranged beside the convex synchronous transfer assembly (12); and
A concave jig (182) supported by the second support (181),
The upper surface of the concave surface jig (182) is provided with a bearing boss, the front side or the rear side of the bearing boss is provided with a side limiting groove, the left side or the right side of the bearing boss is provided with an end limiting groove (1828), the side limiting groove is internally provided with a second side positioning pushing block (1841) for pushing the 3D curved glass to the other side, and the end limiting groove (1828) is internally provided with a second end positioning pushing block (1831) for pushing the 3D curved glass to the other end;
Front side walls and rear side walls of the bearing boss are respectively provided with a front arc surface (1822) and a rear arc surface (1823), wherein the front arc surface (1822) and the rear arc surface (1823) are respectively matched with the front side surface and the rear side surface of the concave surface of the 3D curved surface glass, the left side wall or the right side wall of the bearing boss is provided with a bearing arc surface (1827) matched with the concave end part of the 3D curved surface glass, the lower half parts of the two adjacent side surfaces of the bearing boss are provided with skirt parts (1821), the skirt parts (1821) are integrally combined with the bearing boss on the periphery of the bearing boss and extend outwards from the periphery of the bearing boss, and the skirt parts (1821) are integrally provided with end limiting tables (1824) opposite to the bearing arc surface (1827) and side limiting tables (1825) opposite to the front arc surface (1822) or the rear arc surface (1823);
The end limiting table (1824) and the side limiting table (1825) are respectively separated from the periphery of the bearing boss by a certain gap so as to form a containing space for containing the end part and the side part of the 3D curved glass;
The inner sides of the second side positioning push block (1841) and the second end positioning push block (1831) are respectively provided with an elastic buffer cushion, and the bottom of the concave surface jig (182) is provided with a second side driver (184) for driving the second side positioning push block (1841) and a second end driver (183) for driving the second end positioning push block (1831);
A plurality of second vacuumizing holes (1826) are formed in the top surface of the bearing boss, and a second vacuum generator (185) communicated with the second vacuumizing holes (1826) is arranged at the bottom of the concave surface jig (182);
The convex jig assembly (17) includes:
a first support (171); and
A convex jig (172) supported by the first support (171),
The upper surface of the convex jig (172) is provided with a bearing groove, the front side or the rear side of the convex jig (172) is provided with a side positioning groove (1723) leading into the bearing groove, the left side or the right side of the convex jig (172) is provided with an end positioning groove (1725) leading into the bearing groove, the side positioning groove (1723) is internally provided with a first side positioning pushing block (1741) for pushing the 3D curved glass to the other side, and the end positioning groove (1725) is internally provided with a first end positioning pushing block (1731) for pushing the 3D curved glass to the other end;
the front side wall and the rear side wall of the bearing groove are respectively provided with a front circular arc wall (1722) and a rear circular arc wall (1721), the front circular arc wall (1722) and the rear circular arc wall (1721) are respectively matched with the front side and the rear side of the convex surface of the 3D curved surface glass, the left side and the right side of the bearing groove are respectively communicated with the outside to respectively form a left opening and a right opening, and a baffle (1726) which is matched with the convex surface end of the 3D curved surface glass is fixedly connected at the left opening or the right opening.
2. The synchronous transfer device of 3D curved glass according to claim 1, wherein the transfer flip module (116) comprises:
the second lifting cylinder (1161) is fixedly arranged on the first mounting frame (114);
the second sucker mounting rack (1162) is in transmission connection with the power output end of the second lifting cylinder (1161); and
A plurality of second suction cups (1164) arranged on the second suction cup mounting frame (1162),
The second sucking discs (1164) are arranged at intervals along the extending direction of the first linear guide rail (113), and the number of the second sucking discs (1164) is consistent with that of the first sucking discs (1154).
3. The synchronous transfer device of the 3D curved glass according to claim 2, wherein the second sucker mounting frame (1162) is provided with a plurality of mounting vertical plates (1163), one side of the mounting vertical plates (1163) is provided with a turnover motor (1165), the second sucker (1164) is arranged on the other side of the turnover motor (1165), and a power output end of the turnover motor (1165) passes through the mounting vertical plates (1163) and is in transmission connection with the second sucker (1164).
4. The synchronous transfer device of 3D curved glass according to claim 1, wherein the convex synchronous transfer assembly (12) comprises:
A second linear guide rail (123) extending along a straight line, which is located downstream of the first linear guide rail (113);
a second mounting bracket (124) slidably coupled to the second linear guide (123); and
A second adsorption transfer module (125) and a transfer rotation module (126) which are arranged on the second mounting frame (124) at intervals,
The side of the second linear guide rail (123) is provided with a second linear driver (127) for driving the second mounting rack (124) to slide reciprocally along the second linear guide rail (123), and the second adsorption transfer module (125) and the transfer rotary module (126) can be selectively and synchronously lifted in a vertical plane.
5. The synchronous transfer device for 3D curved glass according to claim 4, wherein the second adsorption transfer module (125) comprises:
A third lifting cylinder (1251) fixedly mounted on the second mounting frame (124);
A third sucker mounting rack (1252) in transmission connection with the power output end of the third lifting cylinder (1251); and
A plurality of third suction cups (1253) arranged on the lower surface of the third suction cup mounting frame (1252),
Wherein, the arrangement direction of a plurality of third sucking discs (1253) is consistent with the extension direction of the second linear guide rail (123).
6. The synchronous transfer device of 3D curved glass according to claim 5, wherein the third sucker mounting rack (1252) is in a T-shaped structure, the root of the third sucker mounting rack (1252) is in transmission connection with the power output end of the third lifting cylinder (1251), and the left end and the right end of the third sucker mounting rack (1252) are respectively provided with a third sucker (1253).
7. The synchronous transfer device of 3D curved glass according to claim 4, wherein the transfer rotation module (126) comprises:
a fourth lifting cylinder (1261) fixedly mounted on the second mounting frame (124);
a fourth sucker mounting rack (1262) in transmission connection with the power output end of the fourth lifting cylinder (1261); and
A plurality of fourth suction cups (1265) arranged on the fourth suction cup mounting frame (1262),
The arrangement direction of the fourth suckers (1265) is parallel to the extending direction of the second linear guide rail (123), and the number of the fourth suckers (1265) is consistent with the number of the third suckers (1253).
8. The synchronous transfer device of the 3D curved glass according to claim 7, wherein a rotary air cylinder (1263) is arranged on the fourth sucker mounting frame (1262), and a power output end of the rotary air cylinder (1263) vertically extends downwards and passes through the fourth sucker mounting frame (1262) to be in transmission connection with the fourth sucker (1265).
9. The synchronous transfer device for 3D curved glass according to claim 4, wherein the discharging assembly (121) comprises a conveying frame (1211) extending along a straight line, a discharging conveyor belt (1212) arranged on the conveying frame (1211), and a discharging driver (1213) for driving the discharging conveyor belt (1212) to convey along the straight line, the second linear guide rail (123) and the conveying frame (1211) both extend along the X-axis direction, and the tail end of the second linear guide rail (123) is partially overlapped with the front end of the conveying frame (1211) along the Y-axis direction.
CN201810739107.6A 2018-07-06 2018-07-06 Synchronous transfer device of 3D curved glass Active CN108819206B (en)

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Publication number Priority date Publication date Assignee Title
CN109505928A (en) * 2018-12-30 2019-03-22 苏州富强科技有限公司 A kind of secondary planetary gear transmission mechanism for 3D bend glass polishing machine
CN111573274B (en) * 2020-05-22 2022-03-15 苏州天准科技股份有限公司 Nanocrystalline material detection equipment

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CN204472047U (en) * 2014-12-10 2015-07-15 深圳市宝德自动化精密设备有限公司 Full-automatic positive and negative laminating machine
CN106335666A (en) * 2016-09-21 2017-01-18 东莞华懋精密机械科技有限公司 Online laminator
CN208896494U (en) * 2018-07-06 2019-05-24 苏州富强科技有限公司 A kind of synchronization transfer device of 3D bend glass

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204472047U (en) * 2014-12-10 2015-07-15 深圳市宝德自动化精密设备有限公司 Full-automatic positive and negative laminating machine
CN106335666A (en) * 2016-09-21 2017-01-18 东莞华懋精密机械科技有限公司 Online laminator
CN208896494U (en) * 2018-07-06 2019-05-24 苏州富强科技有限公司 A kind of synchronization transfer device of 3D bend glass

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