CN108818319A - Intelligent automatic sand blasting system - Google Patents
Intelligent automatic sand blasting system Download PDFInfo
- Publication number
- CN108818319A CN108818319A CN201810534687.5A CN201810534687A CN108818319A CN 108818319 A CN108818319 A CN 108818319A CN 201810534687 A CN201810534687 A CN 201810534687A CN 108818319 A CN108818319 A CN 108818319A
- Authority
- CN
- China
- Prior art keywords
- sand blasting
- sweep
- pipe
- blasting system
- track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
- B24C5/04—Nozzles therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of intelligent automatic sand blasting systems, belong to technical field of sandblasting.Solve sand blasting system sandblasting effect in currently available technology and the bad technical problem of dust removing effects.System of the invention includes rack (10), sand blasting unit, dust exhaust apparatus (20) and control device, wherein, the control device can control the tracks travel of the sand blasting unit and the dust exhaust apparatus respectively on rack (10), and the track is parallel to the longitudinal axis setting of steel pipe positioning device (11) on the rack (10).Intelligent automatic sand blasting system of the invention can automatic operation, reduce manual operation, improve work efficiency.
Description
Technical field
The present invention relates to technical field of sandblasting more particularly to a kind of intelligent automatic sand blasting systems.
Background technique
Blasting craft is the process of the percussion cleaning and roughening matrix surface using high speed sand flow.Using compressed air
For power, sand material forms high speed injection sand flow and is ejected into workpiece surface to be treated, makes its effect and workpiece surface, and make work
The appearance or shape of the outer surface on part surface change, and by the impact and ablation of sand flow, workpiece surface are made to obtain one
Fixed cleannes and different roughness improve the antifatigue of workpiece so that making the mechanical performance of workpiece surface is improved
Property, it is the treatment process before spray painting, machining commonly used in derusting, the descale etc. of workpiece surface.
Sand blasting system is the equipment using automation control, and full-automatic mechanical recycling is usually used in existing sand blasting system
The design of formula sand blasting room, structure mainly by blast room, sand blasting system, abrasive reclaiming system, ventilation and dust pelletizing system, illumination and
The composition such as electrical control system, therefore, forms entire sand blasting system and needs to occupy biggish space, moreover, because abrasive reclaiming
System and sand blasting system are to be provided separately, and are designed in this way and whole system is not only made to occupy biggish space, but also abrasive reclaiming
The reclaimed materials rate of system is not high, leads to that a large amount of abrasive material and dust still can be remained inside entire sand blasting system.It needs to operate
The shell that personnel open sand blasting system carries out manual cleaning, causes cumbersome, working efficiency is extremely low, seriously affects blasting craft
Consecutive production.
Summary of the invention
Deficiency based on the prior art, the present invention provides a kind of novel intelligent automatic sand blasting systems, it is intended to solve existing
There are sand blasting system sandblasting effect in technology and the bad technical problem of dust removing effects, specific technical solution of the present invention and generation
Technical effect it is as follows：
The present invention provides a kind of intelligent automatic sand blasting system, the system comprises rack, sand blasting unit, dust exhaust apparatus with
And control device, wherein the control device can control the sand blasting unit and the dust exhaust apparatus respectively in rack
Tracks travel, the track are parallel to the longitudinal axis setting of steel pipe positioning device in the rack.
A preferred embodiment of the invention is provided with steel pipe positioning device in the middle part of the rack, wherein
Rotating mechanism is set in the end of the steel pipe positioning device, the rotating mechanism can drive institute under the drive of the drive
Steel pipe positioning device is stated to rotate in a circumferential direction.
A preferred embodiment of the invention is respectively arranged with the first track and second in the two sides of the rack
Track, wherein be provided with the first sliding block on the first track, be provided with the second sliding block on second track.
A preferred embodiment of the invention is provided with towards the steel pipe on first sliding block and positions dress
The first blast tube installed is provided with the second sandblasting being arranged towards the steel pipe positioning device on second sliding block
Pipe, first blast tube and second blast tube are oppositely arranged.
A preferred embodiment of the invention is provided with sandblasting in the end of the first blast tube and the second blast tube
Head, the abrator head include at least 2, are provided with rotary shaft between the abrator head and blast tube, the rotary shaft with it is described
Abrator head is fixedly connected, and the rotary shaft is able to drive the abrator head and rotates in a circumferential direction.
A preferred embodiment of the invention is provided with third track in the bottom of the rack, described
Third sliding block is provided on three tracks, the dust exhaust apparatus is arranged on third sliding block.
A preferred embodiment of the invention, the dust exhaust apparatus include dust hood and the suction that connect with dust hood
Dirt pipe, wherein sweep-up pipe includes the first sweep-up pipe, the second sweep-up pipe connecting with the first sweep-up pipe and connect with the second sweep-up pipe
Third sweep-up pipe.
A preferred embodiment of the invention is led between the first sweep-up pipe, the second sweep-up pipe and third sweep-up pipe
Cradle head connection is crossed, driving part is provided between two neighboring sweep-up pipe, driving part driving correspondingly rotates joint and turns
It is dynamic.
A preferred embodiment of the invention, the dust exhaust apparatus further include collecting box, in the collecting box
Bottom is provided with idler wheel.
A preferred embodiment of the invention, the blast tube are connected with telescopic tube, and the blast tube
It is connected to sand-spraying pot by the telescopic tube, the end of the telescopic tube is provided with cylinder block.
The present invention has following advantageous effects compared with the existing technology：
1, intelligent automatic sand blasting system of the invention is by being respectively provided with sand blasting unit in the two sides of steel pipe positioning device, and
The spray head of sand blasting unit is able to carry out 360 rotations, then by the way that rotating mechanism is arranged at the both ends of steel pipe positioning device, fills in driving
Under the driving set steel pipe positioning device can separated in time rotation movement angle, to enable sand blasting unit to steel pipe table
Face is comprehensively cleared up and blasting craft, improves steel tube surface treatment effeciency；
2, the control system of intelligent automatic sand blasting system of the invention can automatically control steel pipe simultaneously and position dress in steel pipe
The rotation set, and control sand blasting unit and dust exhaust apparatus are automatically brought into operation, and without human intervention, improve blasting treatment work
Efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the top view of intelligent automatic sand blasting system of the invention；
Fig. 2 is the bottom substance schematic diagram of intelligent automatic sand blasting system of the invention；
Fig. 3 is the structural schematic diagram of dust exhaust apparatus in intelligent automatic sand blasting system of the invention；
Fig. 4 is the structural schematic diagram of control device in intelligent automatic sand blasting system of the invention；
Fig. 5 is the structural schematic diagram of abrator head in intelligent automatic sand blasting system of the invention；
Fig. 6 is the structural schematic diagram of sand blasting unit in intelligent automatic sand blasting system of the invention.
10- rack in figure；11- steel pipe positioning device；12- fixed frame；13- rotating mechanism；The first blast tube of 14-；15-
Two blast tubes；The first track of 16-；16 '-the first sliding blocks；The second track of 17-；17 '-the second sliding blocks；18- third track；19-
Three sliding blocks；20- dust exhaust apparatus；21- dust hood；22- collecting box；23- third sweep-up pipe；The second sweep-up pipe of 24-；25- first inhales
Dirt pipe；26- driving part；The second driving device of 27-；131- abrator head；132- cylinder block；133- first driving device；134-
Sand-spraying pot；135- telescopic tube；1311- rotary shaft.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
Embodiment
The present invention provides a kind of intelligent automatic sand blasting systems.Referring to figs. 1 to Fig. 6.The system comprises racks 10, sandblasting
Device, dust exhaust apparatus 20 and control device.Wherein, control device can control sand blasting unit and dust exhaust apparatus respectively along rack
Tracks travel on 10, track are parallel to the longitudinal axis setting of steel pipe positioning device 11 in rack 10.To of the invention
Intelligent automatic sand blasting system can automatic operation, carry out sand blasting unit to steel tube surface carry out blasting treatment while, dust suction
Device can in time collect the abrasive material of generation and dust absorbing.It is put down moreover, intelligent automatic sand blasting system of the invention is provided with
Row, can be along track to be parallel to steel convenient for sand blasting unit and dust exhaust apparatus in the track of the longitudinal axis of steel pipe positioning device
The direction of pipe is run, to carry out blasting treatment to steel tube surface, improves blasting treatment effect and pick-up performance.
Further, the middle part of rack 10 is provided with steel pipe positioning device 11.Steel pipe positioning device 11 for carry to
Handle steel pipe.Preferably, the steel pipe positioning device 11 can be frame structure, in its close end of steel pipe positioning device
Fixed frame 12 is arranged in position.Preferably, the connection of fixed frame 12 and steel pipe positioning device 11 can be is socketed using annulus frame
In the outside of steel pipe positioning device 11.Further, rotating mechanism 13, rotating mechanism are set in the end of steel pipe positioning device 11
13 can drive steel pipe positioning device 11 to rotate in a circumferential direction under the driving of the second driving device 27.Preferably, the second driving device
27 can drive steel pipe positioning device 11 to rotate around center axis thereof under control of the control means.Preferably, the second driving dress
The steel pipe positioning device separated in time rotation can be controlled by setting 27, that is, can control the rotation speed of steel pipe positioning device
Rate.Blasting treatment is carried out to make the peripheral outer wall for the steel pipe being located in steel pipe positioning device gradually be grit blasted device.
Further, the first track 16 and the second track 17 are respectively arranged in the two sides of rack 10.Wherein, in the first rail
It is provided with the first sliding block 16 ' on road 16, is provided with the second sliding block 17 ' on the second track 17.It is provided on the first sliding block 16 '
The first blast tube 14 being arranged towards steel pipe positioning device 11.Referring to Fig.1.It is fixed towards steel pipe to be provided on the second sliding block 17 '
The second blast tube 15 that position device 11 is arranged, the first blast tube 14 and the second blast tube 15 are oppositely arranged.So as to make first
The abrator head of blast tube and the second blast tube carries out blasting treatment to the surface of steel pipe simultaneously, improves blasting treatment efficiency.
Further, the end of the first blast tube 14 and the second blast tube 15 is provided with abrator head 131.Referring to Fig. 5, figure
5 show the structural schematic diagram of abrator head in intelligent automatic sand spurting device of the invention.Abrator head 131 includes at least 2.Attached drawing
It is illustrated in 5 with 2 for embodiment.Rotary shaft 1311 is provided between abrator head 131 and blast tube.Rotary shaft 1311 and spray
Sand head 131 is fixedly connected.Preferably, rotary shaft 1311 is fixed to the end of blast tube by fixing bearing.1311 energy of rotary shaft
Enough abrator head 131 is driven to do 360 degree rotation.To carry out comprehensive cleaning to inner wall of the pipe.
Further, the structure for sand blasting unit in intelligent automatic sand blasting system of the invention being shown referring to Fig. 6, Fig. 6 is shown
It is intended to.Blast tube is connected with telescopic tube 135.Blast tube is connected to sand-spraying pot 134 by the telescopic tube 135.It can stretch
The end of the draw 135 is provided with cylinder block 132.Preferably, from sand-spraying pot project high pressure grains of sand fluid by 132 body of cylinder into
Enter the elongation of driving telescopic tube in telescopic tube 135.While to make blast tube orbit, it is connect with sand-spraying pot
Telescopic tube 135 can extend therewith, so that sandblasting is carried out continuously.
Further, the other end opposite with abrator head 131 of blast tube is provided with first driving device 133.First
Driving device 133 adjusts sandblasting speed under control of the control means, and drives the rotation of rotary shaft 1311.Preferably,
One driving device 133 can be servo motor.
Further, the bottom of rack 10 is provided with third track 18.Third sliding block is provided on third track 18
19.Dust exhaust apparatus 20 is arranged on third sliding block 19.Dust exhaust apparatus includes dust hood 21 and the sweep-up pipe that connect with dust hood 21.
Wherein dust hood 21 is in the bottom-up structure that is gradually increased of being open, and is conducive to generate in two sand blasting unit treatment processes
Abrasive material and dust are collected in time.Wherein sweep-up pipe include the first sweep-up pipe 25, the second sweep-up pipe for being connect with the first sweep-up pipe 25
24 and the third sweep-up pipe 23 that is connect with the second sweep-up pipe 24.Preferably, the first sweep-up pipe 25, the second sweep-up pipe 24 and third are inhaled
It is connected between dirt pipe 23 by cradle head, driving part 26 is provided between two neighboring sweep-up pipe, driving part 26 drives
Correspondingly rotate articulation.To enable sweep-up pipe to adjust sweep-up pipe at any time when running on third track with dust exhaust apparatus
With the connection type of dust hood, convenient for the dust of collection is recycled to collecting box in time.Preferably, the dust exhaust apparatus further includes
Collecting box 22 is provided with idler wheel in the bottom of collecting box 22.Preferably, collecting box 22 is internally provided with dust suction processing component, excellent
Choosing, dust suction processing component can be deduster.
Further, Fig. 4 shows the structural schematic diagram of control device of the invention.Control device can be controller.
Activation system is for receiving externally input operational order and being sent to control device, and sand blasting system is for receiving from control dress
The control signal of sending is set, sand blasting unit sliding on the first track and the second track is started and steel pipe is carried out at sandblasting
Reason；Pass through the sandblasting speed of control sand blasting unit and the rotation of abrator head simultaneously.Dust collecting system carrys out self-control device for receiving
The control signal of sending controls dust exhaust apparatus, and the movement of sweep-up pipe and dust hood is controlled by control first driving device
Speed is equal to it with the movement speed of sand blasting unit.Rotation system is used to receive the control signal of self-control device sending
Carrying out control to the rotating mechanism of steel pipe positioning device makes it that steel pipe positioning device be driven to rotate.
Intelligent automatic sand blasting system of the invention is suitable for handling the blasting craft of outer wall of steel pipe, can be improved outside steel pipe
The effect and efficiency of wall processing are avoided by that the abrasive material that generated in sandblasting procedures and dust can be collected processing in time
The accumulation of excessive abrasive material and dust makes it influence subsequent operation.Intelligent automatic sand blasting system of the invention can automate
Operation, reduces manual operation, improves work efficiency.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.
Claims (10)
1. a kind of intelligence automatic sand blasting system, which is characterized in that the system comprises racks (10), sand blasting unit, dust exhaust apparatus
(20) and control device, wherein the control device can control the sand blasting unit and the dust exhaust apparatus respectively along machine
Tracks travel on frame (10), the longitudinal axis that the track is parallel to steel pipe positioning device (11) on the rack (10) are set
It sets.
2. intelligence automatic sand blasting system according to claim 1, which is characterized in that be arranged at the middle part of the rack (10)
There are steel pipe positioning device (11), wherein rotating mechanism (13) are set in the end of the steel pipe positioning device (11), the rotation
Mechanism (13) can drive the steel pipe positioning device (11) to rotate in a circumferential direction under the driving of the second driving device (27).
3. intelligence automatic sand blasting system according to claim 2, which is characterized in that distinguish in the two sides of the rack (10)
It is provided with the first track (16) and the second track (17), wherein the first sliding block (16 ') is provided on the first track (16),
The second sliding block (17 ') is provided on second track (17).
4. intelligence automatic sand blasting system according to claim 3, which is characterized in that set on first sliding block (16 ')
It is equipped with the first blast tube (14) being arranged towards the steel pipe positioning device (11), is provided on second sliding block (17 ')
The second blast tube (15) being arranged towards the steel pipe positioning device (11), first blast tube (14) and second sandblasting
Pipe (15) is oppositely arranged.
5. intelligence automatic sand blasting system according to claim 4, which is characterized in that sprayed in the first blast tube (14) and second
The end of sandpipe (15) is provided with abrator head (131), the abrator head (131) include at least 2, the abrator head (131) with
It is provided between blast tube rotary shaft (1311), the rotary shaft (1311) is fixedly connected with the abrator head (131), the rotation
Shaft (1311) is able to drive the abrator head (131) and rotates in a circumferential direction.
6. the intelligent automatic sand blasting system according to one of preceding claims 1 to 5, which is characterized in that in the rack
(10) bottom is provided with third track (18), is provided with third sliding block (19), the dust suction on the third track (18)
Device (20) is arranged on third sliding block (19).
7. intelligence automatic sand blasting system according to claim 6, which is characterized in that the dust exhaust apparatus includes dust hood
(21) and with dust hood (21) sweep-up pipe connecting, wherein sweep-up pipe includes the first sweep-up pipe (25) and the first sweep-up pipe (25)
The second sweep-up pipe (24) of connection and the third sweep-up pipe (23) being connect with the second sweep-up pipe (24).
8. intelligence automatic sand blasting system according to claim 7, which is characterized in that the first sweep-up pipe (25), the second dust suction
It manages and is connected between (24) and third sweep-up pipe (23) by cradle head, be provided with driving part between two neighboring sweep-up pipe
(26), driving part (26) driving correspondingly rotates articulation.
9. intelligence automatic sand blasting system according to claim 8, which is characterized in that the dust exhaust apparatus further includes collecting box
(22), the bottom of the collecting box (22) is provided with idler wheel.
10. intelligence automatic sand blasting system according to claim 5, which is characterized in that the blast tube is connected with scalable
It manages (135), and the blast tube (135) is connected to sand-spraying pot (134) by the telescopic tube (135), stretches described
The end of the draw (135) is provided with cylinder block (132).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810534687.5A CN108818319A (en) | 2018-05-25 | 2018-05-25 | Intelligent automatic sand blasting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810534687.5A CN108818319A (en) | 2018-05-25 | 2018-05-25 | Intelligent automatic sand blasting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108818319A true CN108818319A (en) | 2018-11-16 |
Family
ID=64146842
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810534687.5A Pending CN108818319A (en) | 2018-05-25 | 2018-05-25 | Intelligent automatic sand blasting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108818319A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807755A (en) * | 2019-01-30 | 2019-05-28 | 汕头大学 | A kind of environmental protection automatic sand blasting system |
| CN112894627A (en) * | 2021-02-21 | 2021-06-04 | 新昌县恒杰空调部件有限公司 | Steel pipe deruster |
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| CN102862224A (en) * | 2012-09-30 | 2013-01-09 | 东北石油大学 | Integral manufacturing device for rough surfaces of multi-phase casings |
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| CN103846807A (en) * | 2012-12-04 | 2014-06-11 | 上海建冶科技工程有限公司 | Automatic sand blasting and derusting system on inner wall of pipeline |
| CN204505032U (en) * | 2015-04-14 | 2015-07-29 | 皖西学院 | A kind of sand-blasting machine recycling sandstone |
| CN107354422A (en) * | 2017-08-25 | 2017-11-17 | 上海大松瓦楞辊有限公司 | A kind of Corrugator roller surface processing device |
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|---|---|---|---|---|
| JP2010137347A (en) * | 2008-12-15 | 2010-06-24 | Sintokogio Ltd | Method and apparatus for processing surface of drawn wire and processed drawn wire |
| CN202479976U (en) * | 2012-02-29 | 2012-10-10 | 廊坊市管道人机械设备有限公司 | Sand blasting machine for pipeline |
| CN102862224A (en) * | 2012-09-30 | 2013-01-09 | 东北石油大学 | Integral manufacturing device for rough surfaces of multi-phase casings |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807755A (en) * | 2019-01-30 | 2019-05-28 | 汕头大学 | A kind of environmental protection automatic sand blasting system |
| CN112894627A (en) * | 2021-02-21 | 2021-06-04 | 新昌县恒杰空调部件有限公司 | Steel pipe deruster |
| CN112894627B (en) * | 2021-02-21 | 2022-07-29 | 新昌县恒杰空调部件有限公司 | Steel pipe deruster |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181116 |
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| RJ01 | Rejection of invention patent application after publication |