CN108816787A - A kind of size separation system of part - Google Patents
A kind of size separation system of part Download PDFInfo
- Publication number
- CN108816787A CN108816787A CN201811003816.4A CN201811003816A CN108816787A CN 108816787 A CN108816787 A CN 108816787A CN 201811003816 A CN201811003816 A CN 201811003816A CN 108816787 A CN108816787 A CN 108816787A
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- China
- Prior art keywords
- loading
- loading mechanism
- separation system
- size
- deflector chute
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- 238000000926 separation method Methods 0.000 title claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims description 18
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 description 11
- 230000006870 function Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003909 pattern recognition Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/08—Sorting according to size measured electrically or electronically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
The invention discloses a kind of size separation systems of part, including size sensing module, loading mechanism, feeding-distribution device;The loading mechanism is for carrying object to be checked, the size sensing module is set to above the loading mechanism, whether the product to be checked after processing for identification are qualified product, and the feeding-distribution device is set to below the loading mechanism, for carrying out sub-material to qualified product and rejected product.Its main feature is that having, whether automatic identification part size is qualified, and the function of automatic sorting qualified parts and rejected part.
Description
Technical field
The present invention relates to part processing equipment field, in particular to the size separation system of a kind of part.
Background technique
Mainly artificial progress is detected to handware in the prior art, by testing staff by using vernier caliper into
Row detection, testing result are influenced by subjective factor, and the body and psychological condition of tester will affect each testing result, and
Human eye is easy to generate fatigue, and the working time is too long also to will appear the error thought, and testing result error is big, and detection efficiency is low.
For pneumatic marking machine, the existing following patent in China:
Patent publication No.:CN101342530 discloses the production detection separation system and method for a kind of ironware, can be extensive
Applied to production, detection and the sorting to ironware such as spring, bolt, connector etc..The system includes master control set, production
Device, detection device and sorting unit control detection device by master control set and carry out to the image of detected ironware
Amplification and acquisition, master control set detected automatically according to acquired image, analyzed, and will test result friendship sorting unit into
Substandard product information to distinguish qualified products and substandard product, and is fed back to production equipment, to production by row sorting process
Equipment is adjusted.The present invention significantly proposes the detection accuracy and detection efficiency of detected ironware than having detected manually
Height, and greatly improved work efficiency by the integrated design of production, detection, sorting, while master control set is according to detection
As a result adjustment constantly is synchronized to the parameter of production equipment, convenient for the setting deviation that timely correction production equipment occurs, significantly
Reduce rejection rate.
However, the patent only includes the detection device of handware, point of the qualified parts and rejected part after detecting
Choosing, which still needs, manually to be completed, low efficiency.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of size separation system of part,
Feature is that have whether automatic identification part size is qualified, and the function of automatic sorting qualified parts and rejected part.
Above-mentioned technical purpose of the invention technical scheme is that:A kind of size separation system of part
System, including size sensing module, loading mechanism, feeding-distribution device;The loading mechanism is for carrying object to be checked, the size sensing
Module is set to above the loading mechanism, and whether the product to be checked after processing for identification are qualified product, and the feeding-distribution device is set
It is placed in below the loading mechanism, for carrying out sub-material to qualified product and rejected product.
Through the above technical solutions, setting size sensing module, can identify whether object to be checked is qualified product, if it is conjunction
Lattice product control loading mechanism for material and are sent to feeding-distribution device, screened by feeding-distribution device to object to be checked, to identify mark
Complete object to be checked whether He Ge function, high degree of automation.
Preferably, the size sensing module includes two fixture blocks, range sensor, controller, the channel radio being oppositely arranged
Believe module and host computer;The electric pushrod for enabling the two fixture block relative motions is provided on any fixture block;It is described away from
It is disposed therein on a fixture block from sensor;The range sensor and controller are connect with the wireless communication module, institute
It states wireless communication module and the host computer communicates to connect.
Through the above technical solutions, the fixture block of two relative motions of setting carrys out retaining element by two fixture block holding parts,
The distance between two fixture blocks are the size of part;Range sensor is set on a fixture block wherein, and range sensor will be felt
The distance between two fixture blocks that should be arrived are converted into electronic data.Range sensor is by the electronic data transfer to radio communication mold
Block, wireless communication module transmit data to host computer, and host computer carries out pattern-recognition after receiving data, identify that object to be checked is
No is qualified product;If it is qualified product;Then module is to controller transmission qualified product sub-material signal by wireless communication, if it is not
Qualified product, then by wireless communication module to controller send rejected product sub-material signal.
Preferably, the loading mechanism includes loading base;Loading surface is provided on the loading base;Two fixture blocks
It is set on the loading surface;Sliding eye is offered on loading surface between two fixture blocks;The material-pulling device includes pushing block
With the first cylinder, the pushing block is set in the sliding eye of the loading surface.
Through the above technical solutions, loading surface is arranged in loading mechanism, two fixture blocks are arranged on loading surface, two fixture blocks and load
The bearing function to part can be better achieved in object plane cooperation;Material-pulling device is set in loading mechanism, when the of material-pulling device
The activity of one cylinder, when pushing block is jacked up upwards, the part above sliding eye pushes away loading mechanism.
Preferably, tripper includes the first connecting plate and the second connecting plate, deflector chute and the second cylinder;First connection
Roller is provided between plate and the second connecting plate;The deflector chute is placed on roller, the side of the deflector chute and the second gas
Cylinder connection;The body feed tank is set to one end of the deflector chute, and the ash can is set to the other end on the deflector chute.
Through the above technical solutions, working using the second cylinder driving feeding distribution mechanism, sub-material function is realized.
Preferably, second cylinder is electrically connected with the controller.
Through the above technical solutions, controller sends operation signal to the second cylinder, tripper is driven using the second cylinder
Work.
Preferably, the side of the pushing block top surface tilts to the ground.
Through the above technical solutions, to push the material on lower loading surface when pushing block, material can be from loading base
It falls.
It preferably, further include feed device, the feed device includes conveyer belt and the drive for driving the conveyer belt
Dynamic motor;The driving motor is electrically connected with the controller of the size sensing module.
Through the above technical solutions, setting feed device, controls conveyer belt feeding by controller, so that feeding is automatic
Change.
The beneficial effects of the present invention are:Pass through setting intelligent vision module, loading mechanism, feeding distribution mechanism and feeding dress
It sets, has whether automatic identification part size is qualified, and the function of automatic sorting qualified parts and rejected part.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment;
Fig. 2 is the structural schematic diagram of the loading mechanism of embodiment;
Fig. 3 is the electrical connection diagram of embodiment.
Appended drawing reference:1, size sensing module;2, loading mechanism;3, feeding-distribution device;4, fixture block;5, range sensor;6,
Controller;7, wireless communication module;8, host computer;9, sliding eye;10, pushing block;11, the first cylinder;12, the first connecting plate;13,
Roller;14, deflector chute;15, the second cylinder.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Wherein identical components are presented with like reference characters.It should be noted that word used in the following description
Language "front", "rear", "left", "right", "up" and "down" refer to the direction in attached drawing, word " bottom surface " and " top surface ", "inner" and
"outside" refers respectively to the direction towards or away from geometric center of specific component.
A kind of size separation system of part disclosed in the present embodiment, as shown in Figure 1-3, a kind of size separation system of part
System, including size sensing module 1, loading mechanism 2, feeding-distribution device 3.Loading mechanism 2 is for carrying object to be checked, size sensing module
1 is set to 2 top of loading mechanism, and whether the product to be checked after processing for identification are qualified product, and feeding-distribution device 3 is set to material holder
2 lower section of structure, for carrying out sub-material to qualified product and rejected product.Be arranged size sensing module 1, can identify object to be checked whether be
Qualified product controls loading mechanism 2 for material and is sent to feeding-distribution device 3 if it is qualified product, by feeding-distribution device 3 to object to be checked into
Row screening, thus identify mark complete object to be checked whether He Ge function, high degree of automation.
Size sensing module 1 includes two fixture blocks 4, range sensor 5, controller 6, the wireless communication module 7 being oppositely arranged
With host computer 8.The electric pushrod for enabling two fixture blocks, 4 relative motion is provided on any fixture block 4(It is not shown).Range sensor
5 are disposed therein on a fixture block 4.Range sensor 5 and controller 6 are connect with wireless communication module 7, wireless communication module 7
It is communicated to connect with host computer 8.The fixture block 4 of two relative motions is set, by two fixture blocks, 4 holding parts, comes retaining element, two fixture blocks
The distance between 4 be the size of part.Range sensor 5 is set on a fixture block 4 wherein, and range sensor 5 will incude
To the distance between two fixture blocks 4 be converted into electronic data.Range sensor 5 is by the electronic data transfer to wireless communication module
7, wireless communication module 7 transmits data to host computer 8, and host computer 8 carries out pattern-recognition after receiving data, identifies object to be checked
It whether is qualified product.If it is qualified product.Then by wireless communication module 7 to controller 6 send qualified product sub-material signal, if
For rejected product, then module 7 to controller 6 sends rejected product sub-material signal by wireless communication.
Loading mechanism 2 includes loading base.Loading surface is provided on loading base.Two fixture blocks 4 are set on loading surface.Two
Sliding eye 9 is offered on loading surface between fixture block 4.Material-pulling device includes pushing block 10 and the first cylinder 11, and pushing block 10 is set to
In the sliding eye 9 of loading surface.Loading surface is set in loading mechanism 2, and two fixture blocks 4 are arranged on loading surface, two fixture blocks 4 and loading surface
The bearing function to part can be better achieved in cooperation.Material-pulling device is set in loading mechanism 2, when the first gas of material-pulling device
11 activity of cylinder, when pushing block 10 is jacked up upwards, the part above sliding eye 9 pushes away loading mechanism 2.
Tripper includes the first connecting plate 12 and the second connecting plate(It is not shown), deflector chute 14 and the second cylinder 15.First
Roller 13 is provided between connecting plate 12 and the second connecting plate.Deflector chute 14 is placed on roller 13, the side of deflector chute 14 with
The connection of second cylinder 15.Body feed tank is set to one end of deflector chute 14, and ash can is set to the other end on deflector chute 14.It utilizes
Second cylinder 15 drives feeding distribution mechanism work, realizes sub-material function.
Second cylinder 15 is electrically connected with controller 6.Controller 6 sends operation signal to the second cylinder 15, utilizes the second gas
Cylinder 15 drives tripper work.
The side of 10 top surface of pushing block tilts to the ground.So that material can when pushing block 10 pushes the material on lower loading surface
It is fallen from loading base.
The usage mode of the present embodiment is as follows:When part is placed in loading mechanism 2.Controller 6 enables electric pushrod stretch
Out, holding parts.At this point, range sensor 5 measures the size of material, dimension data is sent to controller 6, controller 6 will
Data are transferred to host computer 8, and host computer 8 judges the size of part.When host computer 8 judges that object to be checked is qualified product
When, then qualified product sub-material signal is sent to controller 6.Then, start the first cylinder 11, jack up pushing block 10 upwards, by material
It above pushes away and falls from loading base.Material falls directly into discharge port after falling from loading base, and enters body feed tank along deflector chute 14
In.
When host computer 8 judges that object to be checked is non-qualified product, rejected product sub-material signal is sent to controller 6.At this point,
Start the first cylinder 11, jacks up pushing block 10 upwards, material is above pushed away from loading base and is fallen.Controller 6 is to the second cylinder at this time
15 issue control signal, tilt deflector chute 14 to ash can side.Material falls directly into discharging after falling from loading base
Mouthful, and enter in ash can along deflector chute 14.
The above is only exemplary embodiments of the invention, protection scope and is not intended to limit the present invention, of the invention
Protection scope is determined by the attached claims.
Claims (6)
1. a kind of size separation system of part, it is characterised in that:Including size sensing module(1), loading mechanism(2), sub-material
Device(3);The loading mechanism(2)For carrying object to be checked, the size sensing module(1)It is set to the loading mechanism
(2)Top, whether the product to be checked after processing for identification are qualified product, the feeding-distribution device(3)It is set to the loading mechanism
(2)Lower section, for carrying out sub-material to qualified product and rejected product.
2. a kind of size separation system of part according to claim 1, it is characterised in that:The size sensing module
(1)Including two fixture blocks being oppositely arranged(4), range sensor(5), controller(6), wireless communication module(7)And host computer
(8);Any fixture block(4)On be provided with for enabling two fixture blocks(4)The electric pushrod of relative motion;The Distance-sensing
Device(5)It is disposed therein a fixture block(4)On;The range sensor(5)And controller(6)With the wireless communication module
(7)Connection, the wireless communication module(7)With the host computer(8)Communication connection.
3. a kind of size separation system of part according to claim 2, it is characterised in that:The loading mechanism(2)Packet
Include loading base;Loading surface is provided on the loading base;Two fixture blocks(4)It is set on the loading surface;Described in two
Fixture block(4)Between loading surface on offer sliding eye(9);The material-pulling device includes pushing block(10)With the first cylinder(11),
The pushing block(10)It is set to the sliding eye of the loading surface(9)In.
4. a kind of size separation system of part according to claim 3, it is characterised in that:Tripper includes the first connection
Plate(12)With the second connecting plate, deflector chute(14)With the second cylinder(15);First connecting plate(12)With the second connecting plate it
Between be provided with roller(13);The deflector chute(14)It is placed in roller(13)On, the deflector chute(14)Side and the second gas
Cylinder(15)Connection;The body feed tank is set to the deflector chute(14)One end, the ash can is set to the deflector chute
(14)On the other end.
5. a kind of size separation system of part according to claim 4, it is characterised in that:Second cylinder(15)With
The controller(6)Electrical connection.
6. a kind of size separation system of part according to claim 5, it is characterised in that:The pushing block(10)Top surface
Side tilts to the ground.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811003816.4A CN108816787A (en) | 2018-08-30 | 2018-08-30 | A kind of size separation system of part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811003816.4A CN108816787A (en) | 2018-08-30 | 2018-08-30 | A kind of size separation system of part |
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CN108816787A true CN108816787A (en) | 2018-11-16 |
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CN201811003816.4A Pending CN108816787A (en) | 2018-08-30 | 2018-08-30 | A kind of size separation system of part |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113118045A (en) * | 2021-04-01 | 2021-07-16 | 上海应用技术大学 | Short pipe detection device |
Citations (7)
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---|---|---|---|---|
GB1432551A (en) * | 1972-04-08 | 1976-04-22 | British United Shoe Machinery | Measurement of linear dimensions |
CN205465796U (en) * | 2016-04-12 | 2016-08-17 | 柴迪枫 | Anchor clamps that slidingtype can be found range |
CN107702671A (en) * | 2017-09-18 | 2018-02-16 | 宁波蓝圣智能科技有限公司 | A kind of mechanism for being used for the detection of different end face product lengths and automatic sorting |
CN107876424A (en) * | 2017-11-09 | 2018-04-06 | 无锡百禾工业机器人有限公司 | A kind of marking machine vision sorter system |
CN207415206U (en) * | 2017-11-17 | 2018-05-29 | 四川航庆机械制造有限公司 | A kind of multi-purpose vehicle(MPV) parts clamping tooling |
CN207641890U (en) * | 2017-11-24 | 2018-07-24 | 威唐沃伦汽车冲压技术(无锡)有限公司 | A kind of contact thread measurement feeding-distribution device |
CN208912571U (en) * | 2018-08-30 | 2019-05-31 | 无锡金戈数控设备有限公司 | A kind of size separation system of part |
-
2018
- 2018-08-30 CN CN201811003816.4A patent/CN108816787A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1432551A (en) * | 1972-04-08 | 1976-04-22 | British United Shoe Machinery | Measurement of linear dimensions |
CN205465796U (en) * | 2016-04-12 | 2016-08-17 | 柴迪枫 | Anchor clamps that slidingtype can be found range |
CN107702671A (en) * | 2017-09-18 | 2018-02-16 | 宁波蓝圣智能科技有限公司 | A kind of mechanism for being used for the detection of different end face product lengths and automatic sorting |
CN107876424A (en) * | 2017-11-09 | 2018-04-06 | 无锡百禾工业机器人有限公司 | A kind of marking machine vision sorter system |
CN207415206U (en) * | 2017-11-17 | 2018-05-29 | 四川航庆机械制造有限公司 | A kind of multi-purpose vehicle(MPV) parts clamping tooling |
CN207641890U (en) * | 2017-11-24 | 2018-07-24 | 威唐沃伦汽车冲压技术(无锡)有限公司 | A kind of contact thread measurement feeding-distribution device |
CN208912571U (en) * | 2018-08-30 | 2019-05-31 | 无锡金戈数控设备有限公司 | A kind of size separation system of part |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113118045A (en) * | 2021-04-01 | 2021-07-16 | 上海应用技术大学 | Short pipe detection device |
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