CN108796889B - Cotton thread dyeing device - Google Patents

Cotton thread dyeing device Download PDF

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Publication number
CN108796889B
CN108796889B CN201810700254.2A CN201810700254A CN108796889B CN 108796889 B CN108796889 B CN 108796889B CN 201810700254 A CN201810700254 A CN 201810700254A CN 108796889 B CN108796889 B CN 108796889B
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CN
China
Prior art keywords
dyeing
gear
rod
wire roller
rotating shaft
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Active
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CN201810700254.2A
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Chinese (zh)
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CN108796889A (en
Inventor
付兴国
毛国权
谈小年
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Shaoxing gold Chu Yinran Co.,Ltd.
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Shaoxing Gold Chu Yinran Co ltd
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Priority to CN201810700254.2A priority Critical patent/CN108796889B/en
Publication of CN108796889A publication Critical patent/CN108796889A/en
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Publication of CN108796889B publication Critical patent/CN108796889B/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D06B1/16Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being supplied from inside the roller
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/12Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material by rubbing contact, e.g. with brushes or pads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • D06B23/042Perforated supports
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to the technical field of textile equipment, and particularly discloses a cotton thread dyeing device which comprises a rotary power motor, a rack and a dyeing barrel, wherein the bottom wall of the dyeing barrel is rotatably connected with a central rod, the inner side wall of the dyeing barrel is provided with a groove, a water seepage layer is fixedly arranged in the groove, the water seepage layer seals the notch of the groove, and the inner side wall of the dyeing barrel is provided with an inner gear ring; the inner gear ring is meshed with a gear, the gear is connected with an axial rod, the gear is rotationally connected with the axial rod, and a radial rod is fixedly connected between the axial rod and the central rod; the gear is coaxially connected with a rotating shaft which is fixed on the gear, the rotating shaft is coaxially connected with a wire roller, a cavity is arranged inside the wire roller, and a plurality of through holes are formed in the side wall of the wire roller; the one end that the gear was kept away from in the pivot is the thread end, the thread end is connected with the nut, be equipped with the backing plate between nut and the line roller. The invention is used for dyeing cotton threads, and solves the problem of unnecessary waste caused by dye deterioration due to improper storage when excessive dye is added.

Description

Cotton thread dyeing device
Technical Field
The invention relates to the technical field of textile equipment, and particularly discloses a cotton thread dyeing device.
Background
The textile needs to be dyed in the production process to improve the appreciation value of the textile, and the same is true of cotton threads. There are two main methods for dyeing cotton threads-dip dyeing and pad dyeing. Exhaust dyeing refers to a method of immersing cotton threads in dye to gradually dye the cotton threads, and pad dyeing refers to a method of immersing the cotton threads in the dye, then applying pressure of a roller to put the dye into the cotton threads, and removing the redundant dye. In the prior art, the dyeing equipment adopting dip dyeing only puts cotton threads into dye, a large amount of time is consumed in the dyeing process, and the dyeing efficiency is low.
In order to solve the problems, the Chinese patent with the granted publication number of CN105603659B discloses a multifunctional textile dyeing device, which comprises a body, wherein a motor is arranged in the middle of the top end of the body, a central shaft of the motor penetrates through the top end of the body and is fixedly connected with the central shaft, second gear teeth are arranged at the bottom end of an eccentric shaft, the eccentric shaft is meshed with the body through gears, and the top end of the body is connected with a steam generator through a first circulating pipe.
According to the technical scheme, the dye is stirred by the stirrer on the central shaft, the eccentric shaft is provided with power, so that the eccentric shaft can achieve the purposes of rotation and revolution, the maximized contact area between the textile and the dye can be provided, the textile on the storage rack can be dyed efficiently, the working efficiency is improved, but a large amount of dye needs to be added into the dyeing barrel, and when the dye is not used up in time, if the dye is contacted with carbon dioxide or affected with damp in the storage process, the dye is deteriorated, and unnecessary waste is caused.
Disclosure of Invention
The invention aims to provide a cotton thread dyeing device to solve the problem that when too much dye is added, the dye is deteriorated due to improper storage, so that unnecessary waste is caused.
In order to solve the above problems, the basic solution of the present invention is as follows:
the cotton thread dyeing device comprises a rotary power motor, a rack and a dyeing barrel, wherein the rack is erected above a barrel opening of the dyeing barrel, the bottom wall of the dyeing barrel is coaxially and rotatably connected with a central rod, the central rod is connected to the rotary power motor, a groove with a groove opening facing the central rod is circumferentially arranged on the inner side wall of the dyeing barrel, a water seepage layer is fixedly arranged in the groove, the water seepage layer seals the groove opening of the groove, and the water seepage layer is not lower than the groove opening; an inner gear ring is also arranged on the inner side wall of the dyeing barrel;
the inner gear ring is meshed with a gear, the gear is coaxially connected with an axial rod, the gear is rotationally connected with the axial rod, and a radial rod is fixedly connected between the axial rod and a central rod;
the wire roller is characterized in that the gear is coaxially connected with a rotating shaft, the rotating shaft is fixed on the gear, the rotating shaft is coaxially connected with a wire roller, a cavity which axially penetrates through a wire roller body is arranged inside the wire roller, the diameter of the rotating shaft is smaller than that of the cavity, and a plurality of through holes are formed in the side wall of the wire roller;
the one end that the gear was kept away from to the pivot is the screw thread end, the screw thread end is connected with the nut, be equipped with the backing plate between nut and the line roller, the last port of backing plate can seal the line roller.
Principle of the basic scheme:
the cotton thread is wound on the thread roller, and the winding thickness is determined according to the distance between the outer surface of the thread roller and the inner wall of the dye barrel. Sleeving a wire roller on a rotating shaft, and adding dye into a gap between the wire roller and the rotating shaft; after the dye is filled, a backing plate is arranged at the threaded end of the rotating shaft in a cushioning mode, the nut is screwed, and the wire roller is fixed on the rotating shaft through threaded connection; the rotary power motor is started, the rotary power motor drives the central rod to rotate, the central rod drives the radial rod to rotate, the radial rod drives the axial rod to rotate, the axial rod drives the gear to rotate, the gear drives the rotating shaft to rotate, and the rotating shaft drives the wire roller to rotate, which is equivalent to the revolution of the wire roller around the central rod.
In the revolution process, the cotton threads are abutted against the water seepage layer, and under the action of the centrifugal force of the revolution, the dye in the water seepage layer is extruded by the cotton threads and can be dyed on the cotton threads, and the cotton threads wound on the outer side of the thread roller are dyed.
Meanwhile, in the process of revolution of the line roller, the gear can be meshed with the inner gear ring, so that the gear can automatically rotate around the center of the gear, the rotating shaft is driven to rotate, and the line roller is driven to rotate; in the rotation process of the thread roller, the dye in the thread roller can be discharged from the fine holes under the action of centrifugal force, and the cotton thread wound on the inner side of the thread roller is dyed.
The advantages of the basic scheme are:
1. the double centrifugal force effect that this scheme utilization hollow thread roller's revolution and self rotation around well core rod produced, the inside and outside both sides of the cotton thread of winding on the follow thread roller are dyed for the cotton thread is advanced in the dyestuff pad dyeing, improves dyeing efficiency. When the water seepage layer is higher than the groove, the outer side of the cotton thread on the thread roller is extruded with the water seepage layer, and pad dyeing is carried out at the moment; while the cotton threads wound on the inner side of the thread roller are infected when the thread roller rotates. The mode that this scheme adoption dip-dyeing and pad dyeing go on simultaneously has further improved the efficiency of dyeing.
2. Can set up a plurality of radial poles and circumference pole on well core rod, then can cup joint a plurality of center line rollers, then can carry out large batch cotton thread dyeing, improve work efficiency.
3. In the prior art, a dyeing barrel is filled with dye, cotton threads are soaked in the dye, and the dye is stirred by a stirrer, so that the maximized contact area between the cotton threads and the dye is provided, but a large amount of dye is required to be added into the dyeing barrel, and when the dye is not used up in time, if the dye is contacted with carbon dioxide or affected with damp in the storage process, the dye is deteriorated, and unnecessary waste is caused; in this scheme, need not add a large amount of dyestuff toward dyeing barrel in, practice thrift the dyestuff, reduce expenditure cost.
The first preferred scheme is as follows: as a preferable scheme of the basic scheme, the inner gear ring is arranged at the bottom of the inner side wall of the dyeing barrel, and the radial rod is arranged at the bottom of the central rod.
In the prior art, the inner gear ring is arranged at the top of the inner side wall of the dyeing barrel, the radial rod is arranged at the top of the central rod, but the feed inlet of the thread roller is positioned at the bottom, so that the difficulty of adding dye is increased; in this preferred scheme, the charge door of line roller is located the top, conveniently adds the dyestuff, and the operation is more convenient.
The preferred scheme II is as follows: as a preferable mode of the first preferable mode, a ball bearing is arranged between the central rod and the bottom wall of the dyeing barrel.
In the prior art, a sliding part is arranged between a central rod and the bottom wall of a dyeing barrel, but the sliding part can generate abrasion, damage is caused to the central rod and the dyeing barrel, the replacement difficulty is increased, and the replacement cost is high; in the preferred scheme, the abrasion between parts is replaced by the ball bearing, the bearing is a standard part, the replacement is easy, and the replacement cost is low.
The preferable scheme is three: as a preferable scheme of the second preferable scheme, a liquid collecting channel penetrates through the bottom wall of the dyeing barrel, and a liquid collecting tank is arranged below the liquid collecting channel.
During the dyeing process, the dye may be separated from the cotton thread and fall into the dyeing barrel; if a certain amount of dye is accumulated in the dyeing barrel, the operation of the device is influenced, and the working efficiency is influenced; in this preferred scheme, utilize the collection liquid passageway will remain in the dyestuff of dyeing bucket and draw forth the collection liquid case, can guarantee work efficiency, also can guarantee operational environment's cleanness.
The preferable scheme is four: as a preferable mode of the third preferable mode, a sealing layer is provided between the wire roller and the gear.
The sealing layer can avoid the dyestuff in the line roller to flow out from the gear to lead to the dyestuff not enough and make dyeing effect not good.
Drawings
FIG. 1 is a cross-sectional view of an embodiment of the cotton dyeing apparatus of the present invention.
Detailed Description
The following is further detailed by the specific embodiments:
reference numerals in the drawings of the specification include:
servo motor 1, frame 2, dyeing bucket 3, recess 31, sponge 32, collecting channel 33, collecting tank 34, ring gear 35, ball bearing 4, well pole 5, radial pole 6, axial pole 7, gear 8, pivot 9, line roller 10, cavity 101, thread end 102, nut 103, backing plate 104, cotton 105, pore 106.
Example (b):
the cotton thread dyeing device comprises a servo motor 1, a rack 2 and a dyeing barrel 3, wherein the dyeing barrel 3 is arranged below the rack 2, the rack 2 is fixedly connected with the servo motor 1, and the servo motor 1 is fixedly connected with an output shaft; dyeing bucket 3 is open structure, and the opening is up, and dyeing bucket 3's diapire center processing has a concave groove, concave inslot fixedly connected with ball bearing 4, and well core rod 5 of ball bearing 4's inner ring fixedly connected with, well core rod 5's upper end fixed connection is on servo motor 1's output shaft.
Two radial rods 6 are fixedly connected to a central rod 5 which is three centimeters away from the bottom wall of the dyeing barrel 3, the right end of each radial rod 6 is connected with an axial rod 7, and the length of each axial rod 7 is one sixth of the height of the dyeing barrel 3; the axial rod 7 is also fixedly connected with a ball bearing, an inner ring of the ball bearing is fixedly connected with a gear 8, an inner gear ring 35 is fixedly connected with the inner side wall of the dyeing barrel 3 opposite to the gear 8 in the circumferential direction, and the inner gear ring 35 is meshed with the gear 8; the gear 8 is coaxial and fixedly connected with a rotating shaft 9, and the length of the rotating shaft 9 is four sixths of the height of the dyeing barrel 3.
A wire roller 10 is sleeved on the rotating shaft 9, and an annular rubber sealing ring is arranged between the wire roller 10 and the gear 8; a cavity 101 penetrates through the inside of the wire roller 10 in the vertical direction, and the diameter of the cavity 101 is larger than that of the rotating shaft 9, so that a gap exists between the inner wall of the wire roller 10 and the outer surface of the rotating shaft 9, and the gap can contain dye; a plurality of fine holes 106 are uniformly formed on the wall of the wire roll 10, and the fine holes 106 penetrate the wall of the wire roll 10.
The height of the rotating shaft 9 is higher than that of the wire roller 10, one end of the rotating shaft 9, which is higher than the wire roller 10, is processed into a threaded end 102, the threaded end 102 is in threaded connection with a nut 103, a circular cushion plate 104 is arranged between the nut 103 and the wire roller 10, and the diameter of the circular cushion plate 104 is larger than that of the wire roller 10; the outer surface of the thread roll 10 is wound with a cotton thread 105.
A groove 31 is machined in the circumferential direction of the inner side wall of the dyeing barrel 3, the notch of the groove 31 faces the central rod 5, the sponge 32 seals the notch of the groove 31, the sponge 32 is not lower than the notch, dye is added into the groove 31, and the sponge 32 abuts against the cotton thread 105; a liquid collecting channel 33 is penetrated through the bottom wall of the dyeing tank 3, and a liquid collecting tank 34 is arranged below the liquid collecting channel 33.
In the embodiment, during operation, the cotton thread 105 to be dyed is wound on the outer surface of the thread roller 10, the thread roller 10 is sleeved on the rotating shaft 9, and the annular rubber sealing ring is arranged between the thread roller 10 and the gear 8, so that the dye added into the thread roller 10 cannot flow out from the gap between the thread roller 10 and the gear 8; then, a dye is added to the gap between the wire roll 10 and the rotating shaft 9, and the liquid level of the dye is lower than the upper end surface of the wire roll 10, so that the dye is prevented from overflowing.
After the dyeing belt is filled with dye, a backing plate 104 is placed at the top end of the thread roller 10, then a nut 103 is screwed on a threaded end 102 of the rotating shaft 9, and the thread roller 10 is fixed on the rotating shaft 9, so that the thread roller 10 is prevented from moving randomly to influence the dyeing effect; starting the servo motor 1, wherein the output end of the servo motor 1 drives the central rod 5 to rotate, and the central rod 5 rotates in the dyeing barrel 3 due to the existence of the ball bearing 4; the central rod 5 drives the radial rod 6 to rotate, the radial rod 6 drives the axial rod 7 to rotate, the axial rod 7 drives the teeth to rotate, and the gear 8 drives the wire roller 10 to rotate, which is equivalent to the wire roller 10 revolving around the central rod 5.
In the process of revolution, the cotton thread 105 is abutted against the sponge 32 impregnated with the dye, under the action of centrifugal force, the cotton thread 105 has a right acting force on the sponge 32, according to the opposite action of the force, the sponge 32 also has a left acting force on the cotton thread 105, and therefore the cotton thread 105 and the sponge 32 are mutually rotated and extruded to dye the cotton thread 105 wound on the outer side of the thread roller 10.
Meanwhile, in the process of revolution, the gear 8 is meshed with the inner gear ring 35, so that the gear 8 automatically rotates around the center of the gear 8, the rotating shaft 9 is driven to rotate, and the wire roller 10 is driven to rotate; when the thread roll 10 rotates, the dye in the thread roll 10 flows out from the fine holes 106 by the centrifugal force, and dyes the cotton thread 105 wound around the upper and inner sides of the thread roll 10.
The foregoing is merely an example of the present invention and common general knowledge in the art of specific structures and/or features of the invention has not been set forth herein in any way. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (5)

1. Cotton thread dyeing apparatus, including rotatory power motor, frame and dyeing bucket, the frame is erect dyeing bucket bung hole top, the diapire of dyeing bucket rotates coaxially and is connected with well core rod, well core rod connects on rotatory power motor, its characterized in that: a groove with a notch facing the central rod is circumferentially arranged on the inner side wall of the dyeing barrel, a water seepage layer is fixedly arranged in the groove, the water seepage layer seals the notch of the groove, and the water seepage layer is not lower than the notch; an inner gear ring is also arranged on the inner side wall of the dyeing barrel;
the inner gear ring is meshed with a gear, the gear is coaxially connected with an axial rod, the gear is rotationally connected with the axial rod, and a radial rod is fixedly connected between the axial rod and a central rod;
the wire roller is characterized in that the gear is coaxially connected with a rotating shaft, the rotating shaft is fixed on the gear, the rotating shaft is coaxially connected with a wire roller, a cavity which axially penetrates through a wire roller body is arranged inside the wire roller, the diameter of the rotating shaft is smaller than that of the cavity, and a plurality of through holes are formed in the side wall of the wire roller;
the one end that the gear was kept away from to the pivot is the screw thread end, the screw thread end is connected with the nut, be equipped with the backing plate between nut and the line roller, the last port of backing plate can seal the line roller.
2. The cotton dyeing apparatus as set forth in claim 1, characterized in that: the inner gear ring is arranged at the bottom of the inner side wall of the dyeing barrel, and the radial rod is arranged at the bottom of the central rod.
3. The cotton dyeing apparatus as set forth in claim 2, characterized in that: and a ball bearing is arranged between the central rod and the bottom wall of the dyeing barrel.
4. The cotton dyeing apparatus as set forth in claim 3, characterized in that: the bottom wall of the dyeing barrel penetrates through a liquid collecting channel, and a liquid collecting box is arranged below the liquid collecting channel.
5. The cotton dyeing apparatus as set forth in claim 4, characterized in that: and a sealing layer is arranged between the wire roller and the gear.
CN201810700254.2A 2018-06-29 2018-06-29 Cotton thread dyeing device Active CN108796889B (en)

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Application Number Priority Date Filing Date Title
CN201810700254.2A CN108796889B (en) 2018-06-29 2018-06-29 Cotton thread dyeing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810700254.2A CN108796889B (en) 2018-06-29 2018-06-29 Cotton thread dyeing device

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CN108796889B true CN108796889B (en) 2020-10-30

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CN109267274B (en) * 2018-11-19 2021-01-12 绍兴文理学院 Printing and dyeing equipment with dye not easy to deposit
CN109572285A (en) * 2018-12-04 2019-04-05 张夫 A kind of paper drawer
CN109736033B (en) * 2019-01-24 2021-03-23 嘉兴市鸿峰漂染有限公司 Garment dyeing machine
CN110042590B (en) * 2019-04-25 2022-07-08 江苏尚诚纺织科技有限公司 Quick dyeing and straightening device for textile cords
CN112064243B (en) * 2020-09-16 2021-10-19 江苏羽艺家纺制品有限公司 Rolling type cloth dyeing equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202936629U (en) * 2012-11-14 2013-05-15 立信染整机械(深圳)有限公司 Novel one-way cheese dyeing machine
CN105603659A (en) * 2016-03-10 2016-05-25 周盈裕 Multifunctional textile dyeing device
CN205576495U (en) * 2016-04-01 2016-09-14 杭州余杭兴隆绸厂 Beam dyeing machine
CN107558067A (en) * 2017-09-30 2018-01-09 无锡康柏斯机械科技有限公司 A kind of dress ornament yarn dyeing system
CN108660653A (en) * 2018-05-28 2018-10-16 陈龙 A kind of yarn processing dyeing apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202936629U (en) * 2012-11-14 2013-05-15 立信染整机械(深圳)有限公司 Novel one-way cheese dyeing machine
CN105603659A (en) * 2016-03-10 2016-05-25 周盈裕 Multifunctional textile dyeing device
CN205576495U (en) * 2016-04-01 2016-09-14 杭州余杭兴隆绸厂 Beam dyeing machine
CN107558067A (en) * 2017-09-30 2018-01-09 无锡康柏斯机械科技有限公司 A kind of dress ornament yarn dyeing system
CN108660653A (en) * 2018-05-28 2018-10-16 陈龙 A kind of yarn processing dyeing apparatus

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