CN108787869B - Reciprocating rolling equipment and method for rolling workpiece by using same - Google Patents

Reciprocating rolling equipment and method for rolling workpiece by using same Download PDF

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Publication number
CN108787869B
CN108787869B CN201810595957.3A CN201810595957A CN108787869B CN 108787869 B CN108787869 B CN 108787869B CN 201810595957 A CN201810595957 A CN 201810595957A CN 108787869 B CN108787869 B CN 108787869B
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China
Prior art keywords
rolling
workpiece
roller
reciprocating
roller blade
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CN201810595957.3A
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Chinese (zh)
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CN108787869A (en
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马志兴
杜勇
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Shanghai Weitao Automotive Parts Co ltd
Shanghai Xingtao Hardware Co ltd
Shanghai Xingtao Automobile Fitting Co ltd
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Shanghai Weitao Automotive Parts Co ltd
Shanghai Xingtao Hardware Co ltd
Shanghai Xingtao Automobile Fitting Co ltd
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Publication of CN108787869A publication Critical patent/CN108787869A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)
  • Milling Processes (AREA)

Abstract

The application relates to the field of machining equipment, and discloses reciprocating rolling equipment and a method for rolling a workpiece by using the reciprocating rolling equipment. The reciprocating rolling apparatus includes: an operation table; a die assembly disposed on the console for clamping the workpiece; at least one rolling mechanism slidably coupled to the console, the rolling mechanism being capable of reciprocating relative to the console for reciprocally rolling the workpiece. The rolling mechanism at least comprises a roller cutter group, wherein the roller cutter group comprises a pair of roller cutters which are arranged in parallel, and the pair of roller cutters are used for rolling the workpiece in a reciprocating manner when the workpiece is rolled. The reciprocating rolling equipment can effectively avoid burrs on the surface of the workpiece when rolling the workpiece.

Description

Reciprocating rolling equipment and method for rolling workpiece by using same
Technical Field
The application relates to the field of machining equipment, in particular to reciprocating rolling equipment and a method for rolling a workpiece by using the reciprocating rolling equipment.
Background
The rolling equipment is equipment for rapidly rolling and processing workpieces through a rolling mechanism running at a high speed. The existing rolling equipment, in particular to rolling equipment for processing U-shaped pipe fittings of automobile seat brackets, is provided with a rolling wheel knife on the lower end head of a rolling mechanism, and the rolling mechanism drives the rolling wheel knife to move so as to roll out notches on the U-shaped pipe fittings.
Existing rolling mechanisms for rolling equipment used to machine U-shaped pipe fittings of car seat brackets typically include one or more rows of rolling knives that roll the work piece in the same direction to roll a slot in the work piece. However, due to the fact that impact force in the same direction is large, the roller knife is in hard rapid contact with the U-shaped pipe, stress concentration is easy to generate along with heat generation of the U-shaped pipe in the processing process, structural strength of the U-shaped pipe can be damaged, burrs, punching marks and the like are easy to generate on the surface of a rolling notch, the surface of the U-shaped pipe is not smooth, and secondary processing is needed to be performed on the workpiece after the workpiece is rolled.
In view of the shortcomings of the prior art, those skilled in the art desire to find a rolling apparatus that is effective in avoiding burrs from occurring on the surface of a workpiece when rolling the workpiece.
Disclosure of Invention
In order to effectively avoid burrs from being generated on the surface of a workpiece when the workpiece is rolled, the application provides reciprocating rolling equipment and a method for rolling the workpiece by using the reciprocating rolling equipment.
The reciprocating rolling apparatus according to the present application comprises: an operation table; a die assembly disposed on the console for clamping the workpiece; at least one rolling mechanism slidably coupled to the console, the rolling mechanism being capable of reciprocating relative to the console for reciprocally rolling the workpiece. The rolling mechanism at least comprises a roller cutter group, wherein the roller cutter group comprises a pair of roller cutters which are arranged in parallel, and the pair of roller cutters are used for rolling the workpiece in a reciprocating manner when the workpiece is rolled.
Further, the rolling mechanism comprises a plurality of roller cutter groups which are arranged at intervals along the length direction of the workpiece, and the rolling direction of the roller cutters in each roller cutter group is always perpendicular to the length direction of the workpiece.
Further, the structures of the rolling cutters in the same rolling cutter set are the same, and the structures of the rolling cutters in different rolling cutter sets are the same or different.
Further, the rolling mechanism further comprises a mounting platform for mounting the roller cutter groups, at least one mounting groove is formed in the mounting platform, each roller cutter group is rotatably supported in the corresponding mounting groove, and roller cutters in the roller cutter groups at least partially protrude out of the mounting groove.
Further, the rolling mechanism is slidably connected to the operation platform through a sliding mechanism, the sliding mechanism comprises a sliding rail fixed to the operation platform, a sliding groove assembly in sliding fit with the sliding rail, and a first driving assembly fixedly connected with the sliding groove assembly, wherein the sliding groove assembly is fixedly connected with the mounting platform, so that the sliding groove assembly can drive the rolling mechanism to reciprocate when the sliding groove assembly slides relative to the sliding rail under the driving action of the first driving assembly.
Further, the chute assembly comprises a chute in sliding connection with the slide rail and a positioning groove fixedly connected with the chute, and the mounting platform is fixed in the positioning groove.
Further, the rolling mechanism further comprises a second driving assembly which is connected with the sliding mechanism and used for driving the rolling mechanism to move towards the workpiece, and the driving axis of the second driving assembly is perpendicular to the plane of the mounting platform.
Further, the reciprocating rolling device comprises two rolling mechanisms which are arranged in parallel.
Further, the die assembly comprises a supporting frame fixed on the operating platform, an upper die connected with the supporting frame in a sliding mode and a lower die fixed on the operating platform, wherein the upper die can be pressed on the lower die in a vertical opening and closing mode to put or clamp a workpiece.
The application also provides a method for rolling the workpiece by using the reciprocating rolling equipment, which comprises the following steps: a pair of roller cutters in a roller cutter set of the rolling mechanism are made to reciprocate to roll the workpiece reciprocally.
Further, in an initial state of the reciprocal movement of the roller blade group, the workpiece is located in a region between the pair of roller blades, and during completion of one rolling cycle of the roller blade group, one roller blade of the roller blade group reciprocally rolls the entire rolling width of the workpiece first, and then the other roller blade of the roller blade group reciprocally rolls the entire rolling width of the workpiece again.
Further, in an initial state in which the roller blade group reciprocates, the workpiece is located in an area between the pair of roller blades, and in the course of one rolling cycle of the roller blade group, when the roller blade group moves forward, one roller blade in the roller blade group passes forward through the entire rolling width of the workpiece, and when the roller blade group moves backward, the roller blade rolls backward the entire rolling width of the workpiece, and the other roller blade rolls backward half or more of the rolling width of the workpiece.
Further, the method for rolling the workpiece further comprises the following steps: when the roller knife set of the rolling mechanism completes one rolling period, the second driving device controls the roller knife set to move towards the workpiece so as to adjust the rolling depth.
Further, the displacement of the movement of the control roller blade set towards the workpiece ranges from 0.01mm to 0.03 mm.
When the reciprocating rolling equipment is used, a workpiece can be clamped above the roller cutter group of the rolling mechanism through the die assembly, and the pair of roller cutters of the roller cutter group can roll the workpiece repeatedly, namely, the workpiece is rolled in the forward direction and the reverse direction of the same straight line respectively, on one hand, only two roller cutters are adopted, so that the generation of heat on the workpiece can be effectively reduced in the process of hard rapid contact between the roller cutters and the workpiece, the phenomenon of stress concentration is effectively avoided, and the structural strength of the workpiece is further protected; on the other hand, the two roller cutters roll the workpiece in the forward direction and the reverse direction of the same straight line respectively, so that burrs and marks on the surface of the workpiece caused by larger impact force generated on the workpiece in the same direction by the roller cutters in the prior art are effectively avoided, the surface of the workpiece repeatedly rolled by the pair of roller cutters is smoother, and further secondary processing on the workpiece is effectively avoided.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a front view of a back and forth rolling apparatus according to the present application;
FIG. 2 is a schematic view of the mold assembly of FIG. 1 mated with a rolling mechanism;
FIG. 3 is a schematic front view of FIG. 2;
fig. 4 is a schematic structural view of the rolling mechanism shown in fig. 1.
Detailed Description
Embodiments of the technical scheme of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present application, and thus are merely examples, and are not intended to limit the scope of the present application.
Fig. 1 shows a schematic structural view of a back-and-forth rolling apparatus 100 according to the present application. As shown in fig. 1, the reciprocating rolling apparatus 100 includes: an operation table 1; a die assembly 3 provided on the operation table 1 for clamping a work 33; at least one rolling mechanism 2 slidably connected to the operation table 1, the rolling mechanism 2 being capable of reciprocating relative to the operation table 1 for reciprocally rolling the workpiece 33. The rolling mechanism 2 at least comprises a roller cutter set 21, wherein the roller cutter set 21 comprises a pair of roller cutters which are arranged in parallel, and the pair of roller cutters are used for reciprocally rolling the workpiece 33 when rolling the workpiece 33.
When the reciprocating rolling equipment 100 is used, a workpiece 33 can be clamped above the roller cutter group 21 of the rolling mechanism 2 through the die assembly 3, and the workpiece 33 can be repeatedly rolled by a pair of roller cutters of the roller cutter group 21, namely, the workpiece 33 is respectively rolled in the forward direction and the reverse direction of the same straight line, on one hand, only two roller cutters are adopted, so that the generation of heat on the workpiece 33 can be effectively reduced in the process of hard rapid contact between the roller cutters and the workpiece 33, the phenomenon of stress concentration is effectively avoided, and the structural strength of the workpiece 33 is further protected; on the other hand, the workpiece 33 is rolled respectively in the forward direction and the backward direction of the same straight line by the two roller cutters, so that burrs and marks on the surface of the workpiece caused by larger impact force generated on the workpiece in the same direction by the roller cutters in the prior art are effectively avoided, the surface of the workpiece 33 repeatedly rolled by the pair of roller cutters is smoother, and further secondary processing of the workpiece is effectively avoided.
It should be noted that the two rollers in the roller blade set 21 of the present application need to have identical structures, and the surfaces of the two rollers are located on the same plane. The number of the rolling mechanisms 2 of the present application may be one or a plurality. When the number of the rolling mechanisms 2 is one, the rolling mechanisms can be used for rolling a single straight pipe; when the number of the rolling mechanisms 2 is plural, the rolling mechanisms can be used for simultaneously rolling a plurality of single straight pipe pieces, and can also be used for simultaneously rolling different parts of a pipe piece with a certain shape, for example, when the number of the rolling mechanisms 2 is two, the rolling mechanisms can be used for simultaneously rolling two parallel walls of a U-shaped pipe piece, so as to improve the rolling efficiency.
According to the present application, as shown in connection with fig. 2 to 4, the rolling mechanism 2 includes a plurality of roller blade groups 21 arranged at intervals along the length direction of the workpiece 33, and the rolling direction of the roller blades in each roller blade group 21 is always perpendicular to the length direction of the workpiece 33. By this arrangement, the rolling mechanism 2 is enabled to roll a plurality of notches on the workpiece 33 at the same time, so as to meet the design requirements of the notches on the workpiece 33, and also contribute to improvement of the rolling efficiency of the workpiece 33.
Preferably, the structures of the roller cutters in the same roller cutter group 21 are the same, and the structures of the roller cutters in different roller cutter groups 21 may be the same or different. When the configuration of the roller blades in different roller blade sets 21 is the same, it may be used to roll out the same notch in the length direction of the workpiece 33, and when the configuration of the roller blades in different roller blade sets 21 is different, it may be used to roll out different notches in the length direction of the workpiece 33. The structure of the roller blades in the different roller blade sets 21 can be specifically selected according to actual needs, and will not be described herein.
In the preferred embodiment shown in fig. 4, the rolling mechanism 2 may further include a mounting platform 24 for mounting the roller blade sets 21, at least one mounting groove 241 is formed on the mounting platform 24, each roller blade set 21 is rotatably supported in a corresponding mounting groove 241, and the roller blades in the roller blade sets 21 protrude at least partially out of the mounting groove 241 so as to contact the workpiece 33 for rolling. The distance between the roller blade protruding from the mounting groove 241 is reasonable, which should ensure that the rolling mechanism 2 can roll smoothly, and also ensure that the workpiece 33 can be effectively extruded to machine a notch meeting the requirements.
According to the application, the rolling mechanism 2 is slidingly connected to the operating table 1 by means of a sliding mechanism. As shown in fig. 4, the sliding mechanism includes a slide rail 25 fixed to the console 1 and a slide groove assembly 26 slidably engaged with the slide rail 25, and a first driving assembly 22 (shown in fig. 2) fixedly connected with the slide groove assembly 26. The chute assembly 26 is fixedly connected with the mounting platform 24, so that the chute assembly 26 can drive the rolling mechanism 2 to reciprocate when the chute assembly 26 slides relative to the slide rail 25 under the driving action of the first driving assembly 22.
In the embodiment shown in fig. 2, the first drive assembly 22 may be a crank linkage. Specifically, the first driving assembly 22 may include a driving wheel 221 and a driving arm 222 connected to the driving wheel 221, where the driving arm 222 and the rolling mechanism 2 may be connected together through a pin 27, and the driving arm 222 may be pulled to move under the rotation of the driving wheel 221 itself, so as to drive the rolling mechanism 2 to reciprocate.
Further, as shown in fig. 4, the chute assembly 26 may further include a chute 261 slidably connected with the slide rail 25 and a positioning slot 262 fixedly connected with the chute 261, and the mounting platform 24 is fixed in the positioning slot 262. Preferably, in the embodiment shown in fig. 2, the console 1 is formed with a through slot 11, the slide rail 25 is fixed in the through slot 11, and the positioning slot 262 may further include a support plate 2621 near the bottom thereof and extending parallel to the plane of the console 1, and the chute assembly 26 is fixed to the console 1 by the support plate 2621.
According to the application, as shown in fig. 2, the rolling mechanism 2 may further comprise a second drive assembly 23 connected to the sliding mechanism for driving the rolling mechanism 2 towards the workpiece 33 (i.e. the movement of the rolling mechanism 2 in the upward direction of fig. 2), the drive axis of the second drive assembly 23 being perpendicular to the plane of the mounting platform 24, the second drive assembly 23 being operable for adjusting the rolling depth. Preferably, the second driving assembly 23 may be a gear driving structure as shown in fig. 3, or may be a hydraulic driving structure, that is, the rolling mechanism 2 is pushed by a hydraulic cylinder to drive the rolling mechanism 2 to move towards the workpiece 33.
According to the present application, as shown in fig. 1, the mold assembly 3 may include a support frame 34 fixed to the operation table 1, an upper mold 31 slidably coupled to the support frame 34, and a lower mold 32 fixed to the operation table 1. Wherein, the upper die 31 can be pressed on the lower die 32 to take or clamp the workpiece 33.
In addition, the application also provides a method for rolling the workpiece 33 by using the reciprocating rolling device 100. The method comprises the following steps: a pair of roller blades in the roller blade set 21 of the rolling mechanism 2 are reciprocated to roll the workpiece 33 reciprocally.
In the method for rolling the workpiece 33, on one hand, only two roller cutters are adopted, so that the generation of heat on the workpiece 33 can be effectively reduced in the process of hard and rapid contact between the roller cutters and the workpiece 33, the phenomenon of stress concentration is effectively avoided, and the structural strength of the workpiece 33 is further protected; on the other hand, the workpiece 33 is rolled respectively in the forward direction and the backward direction of the same straight line by the two roller cutters, so that burrs and marks on the surface of the workpiece caused by larger impact force generated on the workpiece in the same direction by the roller cutters in the prior art are effectively avoided, the surface of the workpiece 33 repeatedly rolled by the pair of roller cutters is smoother, and further secondary processing on the workpiece is effectively avoided.
In a preferred embodiment, in an initial state in which the roller blade set 21 reciprocates, the workpiece 33 is located in an area between a pair of roller blades, and during completion of one rolling cycle of the roller blade set 21, one roller blade in the roller blade set 21 reciprocates first the entire rolling width of the workpiece, and then the other roller blade in the roller blade set 21 reciprocates again the entire rolling width of the workpiece. With this arrangement, one of the roller blades in the roller blade group 21 can be reciprocated first to punch the notch into the workpiece 33, and in this process, the reciprocation of the roller blade can realize the deburring function for the notch, and then the reciprocation of the other roller blade can roll the notch again, which helps to improve the quality of the rolled notch while further avoiding the generation of burrs.
In another preferred embodiment, in an initial state in which the roller blade group 21 reciprocates, the workpiece 33 is located in an area between a pair of roller blades, and during completion of one rolling cycle of the roller blade group 21, one roller blade of the roller blade group 21 rolls the entire rolling width of the workpiece 33 in the forward direction when the roller blade group 21 moves in the forward direction, and rolls the entire rolling width of the workpiece 33 in the reverse direction when the roller blade group 21 moves in the reverse direction, and the other roller blade rolls half or more of the rolling width of the workpiece 33 in the reverse direction. With this arrangement, one of the roller blades in the roller blade group 21 can positively punch the notch into the workpiece 33, and the other roller blade reversely presses the notch back, so that the generation of burrs can be effectively avoided. The roller blade of the reverse back-pressing notch can effectively shorten the period of one-time reciprocating movement of the roller blade set 21 only by half or more than half of the rolling width of the workpiece 33, thereby being beneficial to improving rolling efficiency.
It should be noted that the above-mentioned "rolling width" is to be understood as the width of the entire notch rolled out by the roller blade set during completion of one rolling cycle, and the width of the notch is to be understood as the length of the notch on the workpiece 33 in the left-right direction as shown in fig. 3.
The method of rolling the workpiece 33 according to the present application further comprises: after the roller blade set 21 of the rolling mechanism 2 completes one rolling cycle, the second driving device 23 controls the roller blade set 21 to move towards the workpiece 33 so as to adjust the rolling depth. Preferably, the displacement of the movement of the control roller blade set 21 towards the workpiece 33 ranges between 0.01mm and 0.03mm, preferably 0.02mm. Because the rolling depth of each adjustment is smaller, namely the feeding amount of the roller cutter is smaller, the phenomenon of slotter of the notch can be effectively avoided, namely the notch of the workpiece 33 is communicated with the inner cavity of the workpiece 33 due to the overlarge feeding amount.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs.
In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. In the description of the present application, the meaning of "plurality" is two or more unless specifically defined otherwise.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application, and are intended to be included within the scope of the appended claims and description. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims (11)

1. A reciprocating rolling apparatus, comprising:
an operation table;
the die assembly is arranged on the operation table and used for clamping a workpiece, and comprises a support frame fixed on the operation table, an upper die which is in sliding connection with the support frame, and a lower die which is fixed on the operation platform, wherein the upper die can be pressed on the lower die in an up-down opening and closing mode so as to take or clamp the workpiece;
at least one rolling mechanism slidably connected to the operating table, the rolling mechanism being capable of reciprocating relative to the operating table for reciprocally rolling a workpiece,
wherein the rolling mechanism at least comprises a roller cutter group and a mounting platform for mounting the roller cutter group, the roller cutter group comprises a pair of roller cutters which are arranged in parallel, the roller cutters are used for rolling the workpiece in a reciprocating manner when rolling the workpiece, so that the two roller cutters respectively roll the workpiece in the forward direction and the reverse direction of the same straight line,
the rolling mechanism is connected to the operation table in a sliding manner through a sliding mechanism, the sliding mechanism comprises a sliding rail fixed to the operation table, a sliding groove component in sliding fit with the sliding rail, and a first driving component fixedly connected with the sliding groove component, wherein the sliding groove component is fixedly connected with the mounting platform, so that when the sliding groove component slides relative to the sliding rail under the driving action of the first driving component, the sliding groove component can drive the rolling mechanism to reciprocate; the rolling mechanism further comprises a second driving assembly which is connected with the sliding mechanism and used for driving the rolling mechanism to move towards the workpiece, and the driving axis of the second driving assembly is perpendicular to the plane of the mounting platform.
2. The reciprocating rolling apparatus of claim 1 wherein the rolling mechanism comprises a plurality of roller blade sets spaced apart along the length of the workpiece, and wherein the rolling direction of the roller blades in each of the roller blade sets is always perpendicular to the length of the workpiece.
3. The reciprocating rolling apparatus of claim 2 wherein the configuration of the roller blades in the same roller blade set is the same and the configuration of the roller blades in different roller blade sets is the same or different.
4. A back and forth rolling apparatus according to any one of claims 1 to 3 wherein said mounting platform has at least one mounting slot formed therein, each of said roller blade sets being rotatably supported within a corresponding mounting slot, and wherein the roller blades of the roller blade sets protrude at least partially out of said mounting slot.
5. The back and forth rolling apparatus of claim 1 wherein said chute assembly includes a chute slidably coupled to said slide rail and a detent fixedly coupled to said chute, said mounting platform being secured in said detent.
6. A back-and-forth rolling apparatus according to any one of claims 1 to 3, characterized in that it comprises two rolling mechanisms arranged side by side.
7. A method of rolling a workpiece using the reciprocating rolling apparatus of any one of claims 1 to 6, comprising: a pair of roller cutters in a roller cutter set of the rolling mechanism are made to reciprocate so as to roll the workpiece reciprocally.
8. The method of rolling a workpiece by a reciprocating rolling apparatus of claim 7 wherein in an initial state of reciprocation of the roller blade sets, the workpiece is located in a region between a pair of roller blades, one roller blade of the roller blade sets first reciprocates the entire rolling width of the workpiece and then the other roller blade of the roller blade sets again reciprocates the entire rolling width of the workpiece during completion of one rolling cycle by the roller blade sets.
9. The method of rolling a workpiece by a reciprocating rolling apparatus of claim 7, wherein in an initial state of the reciprocating movement of the roller blade group, the workpiece is located in a region between a pair of roller blades, one of the roller blade groups rolls the entire rolling width of the workpiece forward when the roller blade group moves forward, and rolls the entire rolling width of the workpiece backward when the roller blade group moves backward, and the other roller blade rolls half or more of the rolling width of the workpiece backward.
10. A method of rolling a workpiece by a back-and-forth rolling apparatus according to claim 8 or 9, characterized in that the method of rolling a workpiece further comprises: and after the roller cutter group of the rolling mechanism completes one rolling period, controlling the roller cutter group to move towards the workpiece so as to adjust the rolling depth.
11. A method of rolling a workpiece by a reciprocating rolling apparatus as claimed in claim 10, wherein the displacement of the roller blade set towards the workpiece is controlled in the range 0.01mm to 0.03 mm.
CN201810595957.3A 2018-06-11 2018-06-11 Reciprocating rolling equipment and method for rolling workpiece by using same Active CN108787869B (en)

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