CN108764694A - Production management method based on structured processes design - Google Patents
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Abstract
The present invention is based on the production management methods of structured processes design, it is realized by a kind of production management system based on action coding, production management system has server, with the terminal checked and operated for operator communicated with server, the output result designed using structured processes, offer production schedule association is assigned, resource audit intelligent checking, operation information are accurately known, the mode of implementation procedure real time monitoring, creates the production management method designed based on structured processes.The present invention can be realized by the system assigns that the production schedule, arrangement step resource, process issue, process executes the real-time controllable of each stage, improves management precision and the efficiency of management.
Description
Technical field
The present invention relates to the production management methods designed based on structured processes.
Background technology
Existing production management method largely depends on circulation and the verbal communication of paper document.Such as workshop management
Person will download the same day production schedule of plan department publication and print in time, be passed on by word of mouth, and so that operator is understood and work as
Day production task.Before going into operation, operator is determined for compliance with by carrying out point inspection in kind to each of this TV station position tool, tooling, equipment
All resources of technological requirement, which have all been got all the ready, could start operation.Operator by trained and autonomous learning technologist place
Paper process file at the scene and Notification of Changes list carry out operation according to verbal description and individual memory.In operation process, make
Dealer has found process error or proposes process modification, and not instant mode and channel feed back to technologist.Workshop management person
The information such as each the current production object in position, manufacturing schedule, resource distribution are wanted to know about, it can only be by being looked at each position scene
Apparently know.
There are prodigious defects for existing production management method：
1, assigning for the production schedule is completely dependent on manually, and promptness, accuracy can not ensure.
2, the resources of production to go into operation to guarantee（Tool, tooling, equipment）, can not be quick due to not carrying out structured management
Know whether its position and state meet requirement.
3, processing step more process when being completed jointly by more people, due to information asymmetry, easily occurs unknown because dividing the work
Operation is leaked caused by really.
4, it is even more impossible to ensure to be known by operator and be executed on correct opportunity for technique change.
5, the technical papers on each platform position per procedure only have portion, are not easy to operator and learn in advance, are making
Check that operational process of craft and drawing also can be finally abandoned because of cumbersome paper document searching work during industry, only with note
Recall or experiential operating, reduce specification, exact operations probability.
6, in operation process, operator has found process error or proposes process modification, and not instant mode and channel are anti-
Feed technologist, is unfavorable for process management promotion and technique iteration.
7, under existing productive function, workshop management person can not know current time point position, certain process, certain work
The job schedule of dealer, work used time and the same day, the history production schedule fulfil situation, exist and manage invalid grey field.
It is found through retrieval, 103676872 A of Chinese invention patent application CN disclose a kind of method of production management, main
It includes that the production schedule is sent to management system to want step, and corresponding data are sent into cutting machine and NC lathes by management system, and are turned
It send into automatic measurement system, realizes intelligence production and automatic measurement, improve production efficiency.This method is suitable for the life of part
Production, and for needing the product of manual assembly, due to there are a large amount of artificial assembly manipulations so that the scheme referred in the patent
It can not be applicable in.
Invention content
The technical problem to be solved by the present invention is to eliminate the above-mentioned deficiency of prior art design, utilize structured processes
The output of design is as a result, offer production schedule association is assigned, resource audit intelligent checking, operation information are accurately known, executed
The mode of journey real time monitoring, creates the production management method designed based on structured processes.
In order to solve the above technical problems, the production management method provided by the invention based on structured processes design,
It is characterized in that：Realize that the production management system has server by a kind of production management system based on action coding, and
With the terminal of server communication checked and operated for operator, the server stores action code database, personnel library and work
Skill resources bank is expressed per pass processing step using action coding in the action code database, and per pass processing step corresponds to
Action coding in contain build-in attribute, action parameter and adeditive attribute；The build-in attribute records the fundamental characteristics of action
Information, technology entry point information and description information is applied, the action parameter records under each specific performing environment of the action set
Fixed parameter information, the adeditive attribute include at least：Work post and qualification requirement, process resource requirement, the process resource packet
Include tool types, tooling type, device type；Personnel in personnel library have the attribute information of work post and qualification, process resource
Library has the attribute information of tool types, tooling type, device type；Technique process is created in the server, the technique
If process is ranked sequentially by arterial highway processing step according to job execution, per pass processing step carrys out table using an action coding
It is existing；
The production management method comprises the steps of：
Step 1 assigns the production schedule：The production schedule include at least the date of manufacture, technique process corresponding with the date of manufacture,
And with the matched implementation station of technique process；Manager formulates the same day production schedule, and production management system identifies the same day
The production schedule distributes qualified technique process to each implementation station, as same day task；
Step 2, process resource distribution：For each technique process of distribution, all processing steps pair of current process process are read
The work post and qualification requirement information and process resource require information, foundation work post and qualification that should be acted in the adeditive attribute of coding are wanted
Information is sought, screening can be in the corresponding all operators for meeting processing step requirement for implementing station manipulation from personnel library；Foundation
Process resource require information, screens the corresponding satisfactory all process steps operation resource in platform position, and the procedures resource includes
Tool, tooling, equipment；Operator and procedures resource of the manager after screening specify, and so far, are assigned to and work as day work
Each implementation station resource distribution for making task is completed；
Step 3, process issue：It is audited before going into operation to the technique process of distribution, reads the resource distribution of current process process
Information, the technological requirement during action corresponding with current process process encodes are compared, pass through and identify the production scene implementation
Personnel, tool within the scope of station, tooling, facility information read the numerical value of live humiture instrument, judge whether field condition accords with
Technological requirement is closed the processing step in technique process is handed down to the terminal of corresponding operator, otherwise reminds personnel if meeting
Process resource is carried out to the technique process to reconfigure, until system judges that field resources condition meets technological requirement；
Step 4, process execute：The terminal of operator receives the processing step that ought execute day by day that server sends, operator according to
The processing step that terminal is shown sequentially is operated, and operator often completes one of processing step and confirms in terminal, service
Device gets the real time information of terminal process performance, realizes the real-time update to technique process executive condition, and will be next
Road processing step content is shown that operator ought execute processing step day by day and be fully completed, then the same day of the terminal in terminal
Task is finished.
The present invention also has feature further below：
1, in step 4, when terminal shows process content, underlying attribute information, the action parameter information of process are shown to operator
With adeditive attribute information, the underlying attribute information includes the basic identity information, technology entry point information and application description of action
Information, the action parameter information include parameter information set under each specific performing environment of the action, adeditive attribute information
Including tooling, tool, the specifications and models of equipment and position used in process, bill of materials, operation video and process drawing.
2, server carries out technique training by terminal-pair operator, and operator knows this TV station position all process steps by terminal
Operating process, drawing, fundamental technology information, operator grasp process content after, confirmed in terminal, same day task
Including all process steps all grasped and confirmed by operator in the case of, operator is just allowed to carry out to work as day work in step 4
Make the execution of task.
3, inserted with node is examined from mutual between the processing step node of the technique process, when technological process is gone to from mutually
When examining node, server is carried out by station command operator from mutually inspection, and is filled in and be submitted from mutually inspection as a result, being uploaded to service
Device.
4, when the technique process in same day task changes, the updated technique process content of server push,
And prompted by terminal, remind operator to carry out operation according to new process content；Operator checks change particular content
Afterwards, confirmed in terminal, then carry out the execution of same day process again.
5, when operator's using terminal carries out technique training, terminal is equipped with data input window, for operator to specific work
Sequence proposes process error or process optimization suggestion, proposes product quality improvement or system recommendation on improvement, and be uploaded to server, supplies
Technological design personnel or administrative staff check, after technological design personnel or administrative staff check, handling result is anti-by terminal
It is fed to presenter.
6, in step 1, the method that manager formulates the same day production schedule is：Manager selects same day production object and correspondence
Implementation station, production management system according to production object and implement station identify the implementation station execute technique process,
Same day task as the implementation station.
7, in the step 4, implement station and correspond to ought executing processing step day by day and being fully completed for operator, the then implementation
The same day task of station is completed.
The method of the present invention uses the production management system based on action coding to realize, production management system is by previous process
Job instruction is designed to flexibly be arranged in a combination according to job execution sequence by multiple processes.Each process, which is associated with, to be wanted
The process resources such as action coding, action parameter, personnel, tool, tooling, equipment, material, the picture/video used.It is by this
System can realize assign the production schedule, arrangement step resource, process issue, process executes, the real-time of process feedback each stage can
Control, improves the efficiency of management.
Manager, which passes through, accesses server, you can understands each station, progress situation current in each process, is executed from mutually inspection
As a result, operator has often executed set, often submitted once from mutually examining result, often feeding back an opinion problem, manager can
To view real time data at any time, realize that virtual world is synchronous with real world.In addition, the management for resource also achieves
Real-time synchronization, when resource enters working range from scratch, manager can be reminded in real time or alarm；When work on the spot item
Part（Humiture）Technological requirement is not met, manager need not appear, and system can stop process operation immediately, lock all kinds of resources and prohibit
Only use.
Compared with existing management method, the present invention has the following advantages：Latest edition process is matched after identifying the production schedule
For executing, in the process of implementation, when new version process is run to the operating point having altered, the details of change can be pushed
It reminds, eliminates the dependence to personal behavior and quality, reduce the chance artificially made a mistake.Redundant information is filtered, is only meeting technique
It selects to use in the resource of design requirement, each process can not be allocated to by not meeting the personnel of qualification, expired tool to be checked etc., be
Operation quality provides safeguard.Realize that a key goes into operation audit, quickly judges whether have requirements for starting construction, reduce time and manpower at
This.Papery flow, all operations such as technique training, change execution is replaced to have good grounds, not only improve working efficiency, more provide
Retrospective channel.By building the dialogue platform of spot executive unit and other roles, realize that real time information is symmetrical, information is mutual
It is logical, improve the efficiency that information is transmitted.Information is synchronous with reality, and manager need not step into scene, you can understands the real-time life at scene
Production dynamic, resource dynamic, abnormal feedback, timely processing exception information understand manufacturing schedule, inquiry job working hour, and use is less
Manpower obtains more rich available information, realizes real-time effective management and control to scene.
Description of the drawings
Fig. 1 is the relational graph of process and process resource.
Fig. 2 is the technique process schematic diagram of iron vehicle passenger cab pedal installation.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
The every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.It needs
Illustrate, attached drawing is all made of very simplified form and uses non-accurate ratio, only to convenient, clearly auxiliary is said
The purpose of the bright embodiment of the present invention.
It is real by a kind of production management system based on action coding based on the production management method of structured processes design
Existing, production management system has server, and the terminal checked and operated for operator with server communication, server storage
There are action code database, personnel library and Manufacture Resource, acts in code database and table is carried out using action coding to per pass processing step
It reaches, contains build-in attribute, action parameter and adeditive attribute in the corresponding action coding of per pass processing step；Build-in attribute records
The basic identity information of action, technology entry point information and description information is applied, it is each specific that the action parameter records the action
Set parameter information, the adeditive attribute include at least under performing environment：Work post and qualification requirement, process resource requirement,
The process resource includes tool types, tooling type, device type.As shown in Figure 1, for the relationship of process and process resource
Figure.There is personnel in personnel library the attribute information of work post and qualification, Manufacture Resource to have tool types, tooling type, set
The attribute information of standby type；Technique process is created in the server, if the technique process by arterial highway processing step according to work
Industry execution is ranked sequentially, and per pass processing step is showed using an action coding.As shown in Fig. 2, being iron vehicle passenger cab
The technique process schematic diagram of pedal installation.Inserted with node is examined from mutual between the processing step node of technique process, when technique stream
Journey go to from mutually inspection node when, server by station command operator carry out from mutually inspection, and fill in be submitted from mutually inspection as a result,
It is uploaded to server.
Production management method comprises the steps of：
Step 1 assigns the production schedule：The production schedule includes date of manufacture, technique process corresponding with the date of manufacture and and work
The information such as the implementation station of skill process matching；Manager selects same day production object and corresponding implementation station, production management system
System identifies the technique process that the implementation station executes according to production object and implementation station, works as day work as the implementation station
Make task.；
Step 2, process resource distribution：For each technique process of distribution, all processing steps pair of current process process are read
The work post and qualification requirement information and process resource require information, foundation work post and qualification that should be acted in the adeditive attribute of coding are wanted
Information is sought, screening can be in the corresponding all operators for meeting processing step requirement for implementing station manipulation from personnel library；Foundation
Process resource require information, screens the corresponding satisfactory all process steps operation resource in platform position, and the procedures resource includes
Tool, tooling, equipment；Operator and procedures resource of the manager after screening specify, and so far, are assigned to and work as day work
Each implementation station resource distribution for making task is completed；
Step 3, process issue：It is audited before going into operation to the technique process of distribution, reads the resource distribution of current process process
Information, the technological requirement during action corresponding with current process process encodes are compared, pass through and identify the production scene implementation
Personnel, tool within the scope of station, tooling, facility information read the numerical value of live humiture instrument, judge whether field condition accords with
Technological requirement is closed the processing step in technique process is handed down to the terminal of corresponding operator, otherwise reminds personnel if meeting
Process resource is carried out to the technique process to reconfigure, until system judges that field resources condition meets technological requirement.
Step 4, process execute：What the terminal of operator received that server sends ought execute processing step, operator day by day
The processing step shown according to terminal is sequentially operated, and operator often completes one of processing step and confirms in terminal,
Server gets the real time information of terminal process performance, realizes the real-time update to technique process executive condition, and will
Lower one of processing step content shown that operator ought execute processing step day by day and be fully completed in terminal, then the terminal
Same day task is finished；Implement station and corresponds to ought executing processing step day by day and being fully completed for operator, the then implementation
The same day task of station is completed.
When technique process in same day task changes, the updated technique process content of server push, and
It is prompted by terminal, operator is reminded to carry out operation according to new process content；After operator checks change particular content,
Confirmed in terminal, then carries out the execution of same day process again.
In step 4, when terminal shows process content, underlying attribute information, the action parameter letter of process are shown to operator
Breath and adeditive attribute information, the underlying attribute information include that the basic identity information, technology entry point information and application of action are retouched
Information is stated, the action parameter information includes parameter information set under each specific performing environment of the action, adeditive attribute letter
Breath includes tooling, tool, the specifications and models of equipment and position used in process, bill of materials, operation video and process chart
Paper.
In addition, server can also carry out technique training by terminal-pair operator.Operator knows this TV station position by terminal
Operating process, drawing, the fundamental technology information of all process steps are confirmed, the same day after operator grasps process content in terminal
In the case that all process steps that task includes all are grasped and confirmed by operator, operator is just allowed to carry out step 4
The execution of middle same day task.When operator's using terminal carries out technique training, terminal is equipped with data input window, for operation
Person proposes process error or process optimization suggestion to specific process, proposes product quality improvement or system recommendation on improvement, and upload
It to server, is checked for technological design personnel or administrative staff, after technological design personnel or administrative staff check, by handling result
Presenter is fed back to by terminal.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape
At technical solution, fall within the scope of protection required by the present invention.
Claims (8)
1. the production management method based on structured processes design, it is characterised in that：By a kind of production based on action coding
Management system realizes, the production management system has a server, and checks and operate for operator with server communication
Terminal, the server, which stores, acts code database, personnel library and Manufacture Resource, to per pass technique in the action code database
Step is expressed using action coding, contain in per pass processing step corresponding action coding build-in attribute, action parameter and
Adeditive attribute；The build-in attribute records the basic identity information of action, technology entry point information and applies description information, described
Action parameter records parameter information set under each specific performing environment of the action, and the adeditive attribute includes at least：Work
Kind and qualification requirement, process resource requirement, the process resource includes tool types, tooling type, device type；In personnel library
Personnel have work post and qualification attribute information, Manufacture Resource have tool types, tooling type, device type attribute
Information；Technique process is created in the server, if the technique process is arranged by arterial highway processing step according to job execution sequence
It arranges, per pass processing step is showed using an action coding；
The production management method comprises the steps of：
Step 1 assigns the production schedule：The production schedule include at least the date of manufacture, technique process corresponding with the date of manufacture,
And with the matched implementation station of technique process；Manager formulates the same day production schedule, and production management system identifies the same day
The production schedule distributes qualified technique process to each implementation station, as same day task；
Step 2, process resource distribution：For each technique process of distribution, all processing steps pair of current process process are read
The work post and qualification requirement information and process resource require information, foundation work post and qualification that should be acted in the adeditive attribute of coding are wanted
Information is sought, screening can be in the corresponding all operators for meeting processing step requirement for implementing station manipulation from personnel library；Foundation
Process resource require information, screens the corresponding satisfactory all process steps operation resource in platform position, and the procedures resource includes
Tool, tooling, equipment；Operator and procedures resource of the manager after screening specify, and so far, are assigned to and work as day work
Each implementation station resource distribution for making task is completed；
Step 3, process issue：It is audited before going into operation to the technique process of distribution, reads the resource distribution of current process process
Information, the technological requirement during action corresponding with current process process encodes are compared, pass through and identify the production scene implementation
Personnel, tool within the scope of station, tooling, facility information read the numerical value of live humiture instrument, judge whether field condition accords with
Technological requirement is closed the processing step in technique process is handed down to the terminal of corresponding operator, otherwise reminds personnel if meeting
Process resource is carried out to the technique process to reconfigure, until system judges that field resources condition meets technological requirement；
Step 4, process execute：The terminal of operator receives the processing step that ought execute day by day that server sends, operator according to
The processing step that terminal is shown sequentially is operated, and operator often completes one of processing step and confirms in terminal, service
Device gets the real time information of terminal process performance, realizes the real-time update to technique process executive condition, and will be next
Road processing step content is shown that operator ought execute processing step day by day and be fully completed, then the same day of the terminal in terminal
Task is finished.
2. the production management method according to claim 1 based on structured processes design, it is characterised in that：In step 4,
When terminal shows process content, underlying attribute information, action parameter information and the adeditive attribute information of process are shown to operator,
The underlying attribute information includes the basic identity information acted, technology entry point information and description information, the action is applied to join
Number information includes parameter information set under each specific performing environment of the action, and adeditive attribute information includes the recruitment of process institute
Dress, tool, the specifications and models of equipment and position, bill of materials, operation video and process drawing.
3. the production management method according to claim 1 based on structured processes design, it is characterised in that：Server is logical
It crosses terminal-pair operator and carries out technique training, operator knows the operating processes of this TV station position all process steps, drawing, base by terminal
Plinth technique information is confirmed, all process steps that same day task includes are all after operator grasps process content in terminal
In the case of being grasped and confirmed by operator, operator is just allowed to carry out the execution of same day task in step 4.
4. the production management method according to claim 1 based on structured processes design, it is characterised in that：The technique
Inserted with from mutually inspection node between the processing step node of process, when technological process is gone to from mutually inspection node, server is logical
It crosses station command operator to carry out from mutually inspection, and fills in and be submitted from mutually inspection as a result, being uploaded to server.
5. the production management method according to claim 1 based on structured processes design, it is characterised in that：The same day works
When technique process in task changes, the updated technique process content of server push, and prompted by terminal,
Operator is reminded to carry out operation according to new process content；After operator checks change particular content, confirmed in terminal, so
Carry out the execution of same day process again afterwards.
6. the production management method according to claim 3 based on structured processes design, it is characterised in that：Operator makes
When carrying out technique training with terminal, terminal is equipped with data input window, and process error or work are proposed to specific process for operator
Skill Optimizing Suggestions propose product quality improvement or system recommendation on improvement, and are uploaded to server, for technological design personnel or management
Personnel check, and after technological design personnel or administrative staff check, handling result is fed back to presenter by terminal.
7. the production management method according to claim 1 based on structured processes design, it is characterised in that：In step 1,
Manager formulate the same day production schedule method be：Manager selects same day production object and corresponding implementation station, production pipe
Reason system identifies the technique process that the implementation station executes according to production object and implementation station, as working as the implementation station
Day task.
8. the production management method according to claim 1 based on structured processes design, it is characterised in that：The step
In 4, implements station and correspond to ought executing processing step day by day and being fully completed for operator, then the same day task of the implementation station
It completes.
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