CN108747848A - The control system of rush-harvesting and rush-planting water mist sand-blasting machine - Google Patents
The control system of rush-harvesting and rush-planting water mist sand-blasting machine Download PDFInfo
- Publication number
- CN108747848A CN108747848A CN201810436860.8A CN201810436860A CN108747848A CN 108747848 A CN108747848 A CN 108747848A CN 201810436860 A CN201810436860 A CN 201810436860A CN 108747848 A CN108747848 A CN 108747848A
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- CN
- China
- Prior art keywords
- valve
- water
- rush
- control
- gas control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 134
- 239000003595 mist Substances 0.000 title claims abstract description 48
- 238000005488 sandblasting Methods 0.000 title claims abstract description 22
- 238000003306 harvesting Methods 0.000 title claims abstract description 16
- 239000003082 abrasive agent Substances 0.000 claims abstract description 54
- 239000000463 material Substances 0.000 claims abstract description 8
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims description 33
- 230000001276 controlling effect Effects 0.000 claims description 19
- 229910001220 stainless steel Inorganic materials 0.000 claims description 14
- 238000005422 blasting Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 7
- 238000010926 purge Methods 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 3
- 239000006061 abrasive grain Substances 0.000 abstract description 3
- 229910052802 copper Inorganic materials 0.000 abstract description 3
- 239000010949 copper Substances 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000003786 synthesis reaction Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0084—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a mixture of liquid and gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nozzles (AREA)
Abstract
The present invention relates to a kind of control systems of rush-harvesting and rush-planting water mist sand-blasting machine, including material controlling system, control gas system and control water system.The present invention is economic and environment-friendly, greatly improves removing surface construction efficiency, improves removing surface quality;Realize the new function of single cylinder rush-harvesting and rush-planting, operating efficiency higher;The non-metallic abrasives such as conventional copper ore can be used as construction medium, and applicable abrasive grain degree range is wider;Easy care easy to operate, reliability and durability, equipment daily maintenance expense is extremely low, and tables of equipment speculative investment expense is low, and synthesis is cost-effective.
Description
Technical field
The present invention relates to sand-blasting machine technical fields, and in particular to a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine.
Background technology
Sand-blasting machine is to utilize impact and shear action of the abrasive material to workpiece surface, and the surface of workpiece is made to obtain certain cleaning
Degree and different roughness, make the mechanical performance of workpiece surface be improved, and are widely used in the general painting of shiprepair and other rigid structure tables
The cleaning in face.Currently, there are dust pollutions for conventional dry sand-blasting machine, there are environmental problems;Hand-held ultra-high pressure water fluid jet equipment
Cost of investment and consumable material high cost, construction efficiency is relatively low, and surface treatment quality is poor;And external water abrasive blast equipment complete machine
At high price and regular maintenance cost is high, and needs to use expensive little particle non-metallic abrasive, construction efficiency very low
(Less than the 50% of conventional dry blasting technique).
Invention content
The purpose of the present invention is to overcome the above shortcomings and to provide a kind of control systems of rush-harvesting and rush-planting water mist sand-blasting machine, improve
Removing surface quality, operating efficiency higher, applicable abrasive grain degree range is wider, and easy care easy to operate is reliability and durability, if
Standby daily maintenance expense is extremely low.
The object of the present invention is achieved like this:
A kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine, including material controlling system, control gas system and control water system;
The material controlling system, including water mist abrasive material mixed cylinder, water mist abrasive material mixing cylinder bottom portion is equipped with two discharge nozzles, described
Discharge nozzle connects water mist sand-blasting gun, and the discharge nozzle is equipped with manual abrasive material valve and the adjustable abrasive material valve of gas control, the mixing of water mist abrasive material
The top of cylinder is equipped with mushroom head overhead-valve;
The control gas system, compressed air enter air inlet supervisor, and the air inlet supervisor is equipped with manual intake valve, the air inlet master
Pipe connects the first air intake branch and the second air intake branch, and first air intake branch is equipped with gas control pressure regulator valve, described first into
Gas branch pipe connects two third air intake branches, and the third air intake branch is equipped with gas control steam supply valve, second air intake branch
On be equipped with successively gas control scram button, control air source Pneumatic valve, control air-source inflow filter, control air source multichannel distributing valve,
Gas air source three linked piece and accurate gas control water pump relief valve are controlled, the precision gas control water pump relief valve is connect with gas control plunger water pump;
The control water system, water source enter water tank through manual inlet valve, stainless steel water inflow filter, and the water tank connects gas control column
Water pump is filled in, the gas control plunger water pump is connect by supervisor of intaking with water mist abrasive material mixed cylinder, is set on the water inlet supervisor unidirectional
Water valve, water inlet supervisor two water inlet pipes of connection, the single water inlet pipe go out with single third air intake branch and single
Expects pipe is connected, and the water inlet pipe is equipped with gas control purge valve and Manual-cleaning regulating valve.
Preferably, water supply pipe is equipped between the stainless steel filter and water tank, the water supply pipe is mixed with water mist abrasive material
Cylinder connects, and the water supply pipe is equipped with water compensating valve.
Preferably, the top of the mushroom head overhead-valve is equipped with mushroom head locating support, and mushroom is equipped in mushroom head locating support
One end connection mushroom head of mushroom head traction stainless steel wire, the mushroom head traction stainless steel wire draws telescopic cylinder.
Preferably, the control air source multichannel distributing valve includes that blasting pressure adjuster is used to control gas control pressure regulator valve, is made
Industry air supply valve is used for for controlling gas control steam supply valve, abrasive material threshold switch for controlling the adjustable abrasive material valve of gas control, cleaning threshold switch
Gas control purge valve is controlled, mushroom head traction telescopic cylinder switch draws telescopic cylinder for controlling mushroom head.
Preferably, be also equipped with abrasive material sieves above the water mist abrasive material mixed cylinder, side be additionally provided with pressure tap and
Discharge outlet, the pressure tap connection water pressure gauge and abrasive material pressure relief safety valve, the discharge outlet connect drain valve.
Preferably, it is additionally provided with boost gauge on the air inlet supervisor, first air intake branch is equipped with water mist sandblasting
Pressure gauge, the water mist blasting pressure epitope is between gas control pressure regulator valve and third air intake branch, the precision gas control water pump tune
Accurate gas control water-aspirator pressure table is additionally provided between pressure valve and gas control plunger water pump.
Preferably, check valve is equipped between the adjustable abrasive material valve of the gas control and gas control steam supply valve.
The beneficial effects of the invention are as follows:
The present invention is economic and environment-friendly, greatly improves removing surface construction efficiency, improves removing surface quality;It is double to realize single cylinder
The new function of rifle, operating efficiency higher;The non-metallic abrasives such as conventional copper ore can be used as medium of constructing, and the abrasive material being applicable in
Size range is wider, and granularity size is up to 0.1-2mm;Easy care easy to operate, reliability and durability, equipment daily maintenance expense
Extremely low, tables of equipment speculative investment expense is low, and synthesis is cost-effective.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Wherein:1, manual intake valve;2, boost gauge;3, gas control pressure regulator valve;4, water mist abrasive material mixed cylinder water compensating valve;5,
Gas control steam supply valve;6, gas control purge valve;7, manual abrasive material valve;8, pneumatic adjustable abrasive material valve;9, air-source inflow filter is controlled;
10, air source pneumatic operated valve is controlled;11, gas control scram button;12, air source multichannel distribution block is controlled;13, air source three linked piece is controlled;14,
Accurate gas control water pump relief valve;15, gas control plunger water pump;16, water mist abrasive material mixed cylinder;17, water mist abrasive material mixed cylinder drain valve;
18, water mist abrasive material mixed cylinder water pressure gauge;19, check valve;20, water check valve;21, mushroom head overhead-valve;22, mushroom head positioning branch
Frame, leading block;23, mushroom head draws stainless steel wire;24, mushroom head draws telescopic cylinder;25, blasting pressure adjuster;26,
Operation air supply valve;27, abrasive material threshold switch;28, threshold switch is cleaned;29, mushroom head traction telescopic cylinder switch;30, water mist sprays
Sand rifle;31, abrasive material sieves;32, abrasive material cylinder safety valve;33, manual inlet valve;34, stainless steel water inflow filter;35, water tank;
36, Manual-cleaning regulating valve;37, water mist blasting pressure table;38, accurate gas control water-aspirator pressure table.
Specific implementation mode
Referring to Fig. 1, the present invention be a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine, including material controlling system, control gas system and
Control water system;
The material controlling system, including water mist abrasive material mixed cylinder 16,16 bottom of water mist abrasive material mixed cylinder are equipped with two discharge nozzles,
The discharge nozzle connection water mist sand-blasting gun 30, the discharge nozzle is equipped with manual abrasive material valve 7 and the adjustable abrasive material valve 8 of gas control, water mist
The top of abrasive material mixed cylinder 16 is equipped with mushroom head overhead-valve 21;
The control gas system, compressed air enter air inlet supervisor, and the air inlet supervisor is equipped with manual intake valve 1, the air inlet
Supervisor's connection the first air intake branch and the second air intake branch, first air intake branch are equipped with gas control pressure regulator valve 3, and described first
Air intake branch connects two third air intake branches, and the third air intake branch is equipped with gas control steam supply valve 5, the second air inlet branch
Gas control scram button 11, control air source Pneumatic valve 10, control air-source inflow filter 9, control air source multichannel are equipped on pipe successively
Distributing valve 12, control gas air source three linked piece 13 and accurate gas control water pump relief valve 14, the precision gas control water pump relief valve 14 and gas
Plunger water pump 15 is controlled to connect;13 predeterminable control air source safe-working pressure of the control gas air source three linked piece, prevents gas control plunger
Pump working pressure is more than water mist abrasive material mixed cylinder rated operating pressure, security of system higher.
The control water system, water source enter water tank 35, the water tank through manual inlet valve 33, stainless steel water inflow filter 34
35 connection gas control plunger water pumps 15, the gas control plunger water pump 15 are connect by supervisor of intaking with water mist abrasive material mixed cylinder 16, institute
It states to be responsible for into water and sets water check valve 20, the water inlet supervisor connects two water inlet pipes, the single water inlet pipe and single
Third air intake branch is connected with single discharge nozzle, and the water inlet pipe is equipped with gas control purge valve 6 and Manual-cleaning regulating valve 36.
Water supply pipe, the water supply pipe and water mist abrasive material mixed cylinder 16 are equipped between the stainless steel filter 34 and water tank 35
Connection, and the water supply pipe is equipped with water compensating valve 4.
The top of the mushroom head overhead-valve 21 is equipped with mushroom head locating support 22, and mushroom is equipped in mushroom head locating support 22
One end connection mushroom head of head traction stainless steel wire 23, the mushroom head traction stainless steel wire 23 draws telescopic cylinder 24.
The control air source multichannel distributing valve 12 includes blasting pressure adjuster 25 for controlling gas control pressure regulator valve 3, operation
Air supply valve 26 cleans threshold switch for controlling gas control steam supply valve 5, abrasive material threshold switch 27 for controlling the adjustable abrasive material valve 8 of gas control
28 for controlling gas control purge valve 6, and mushroom head traction telescopic cylinder switch 29 is for controlling mushroom head traction telescopic cylinder 24.
The top of the water mist abrasive material mixed cylinder 16 is also equipped with abrasive material sieves 31, and side is additionally provided with pressure tap and draining
Mouthful, the pressure tap connection water pressure gauge 18 and abrasive material pressure relief safety valve 32, the discharge outlet connect drain valve 17.
It is additionally provided with boost gauge 2 on the air inlet supervisor, first air intake branch is equipped with water mist blasting pressure table
37, the water mist blasting pressure table 37 is between gas control pressure regulator valve 3 and third air intake branch, the precision gas control Water pump pressure-regulating
Accurate gas control water-aspirator pressure table 38 is additionally provided between valve 14 and gas control plunger water pump 15.
The gas control is adjustable to be equipped with check valve 19 between abrasive material valve 8 and gas control steam supply valve 5.It can avoid caused by maloperation
Compressed air system and water system are ganged up, and equipment damage is caused.
The present invention is economic and environment-friendly, greatly improves removing surface construction efficiency, improves removing surface quality;Realize list
The new function of cylinder rush-harvesting and rush-planting, operating efficiency higher;The non-metallic abrasives such as conventional copper ore can be used as construction medium, and be applicable in
Abrasive grain degree range is wider, and granularity size is up to 0.1-2mm;Easy care easy to operate, reliability and durability, equipment daily maintenance
Expense is extremely low.
In addition to the implementation, all to use equivalent transformation or equivalent replacement the invention also includes there is an other embodiment
The technical solution that mode is formed should all be fallen within the scope of the hereto appended claims.
Claims (7)
1. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine, it is characterised in that:Including material controlling system, control gas system and control water system
System;
The material controlling system, including water mist abrasive material mixed cylinder(16), the water mist abrasive material mixed cylinder(16)Bottom goes out equipped with two
Expects pipe, the discharge nozzle connect water mist sand-blasting gun(30), the discharge nozzle is equipped with manual abrasive material valve(7)With the adjustable abrasive material of gas control
Valve(8), water mist abrasive material mixed cylinder(16)Top be equipped with mushroom head overhead-valve(21);
The control gas system, compressed air enter air inlet supervisor, and the air inlet supervisor is equipped with manual intake valve(1), it is described into
Gas supervisor the first air intake branch of connection and the second air intake branch, first air intake branch are equipped with gas control pressure regulator valve(3), described
First air intake branch connects two third air intake branches, and the third air intake branch is equipped with gas control steam supply valve(5), described second
Gas control scram button is equipped on air intake branch successively(11), control air source Pneumatic valve(10), control air-source inflow filter(9),
Control air source multichannel distributing valve(12), control gas air source three linked piece(13)With accurate gas control water pump relief valve(14), the precision gas
Control water pump relief valve(14)With gas control plunger water pump(15)Connection;
The control water system, water source is through manual inlet valve(33), stainless steel water inflow filter(34)Into water tank(35), the water
Case(35)Connect gas control plunger water pump(15), the gas control plunger water pump(15)Pass through supervisor and the water mist abrasive material mixed cylinder of intaking
(16)Connection, the water inlet are responsible for and set water check valve(20), water inlet supervisor's two water inlet pipes of connection, the single into
Water branch pipe is connected with single third air intake branch and single discharge nozzle, and the water inlet pipe is equipped with gas control purge valve(6)And hand
Dynamic cleaning regulating valve(36).
2. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The stainless steel mistake
Filter(34)With water tank(35)Between be equipped with water supply pipe, the water supply pipe and water mist abrasive material mixed cylinder(16)Connection, and the benefit
Water pipe is equipped with water compensating valve(4).
3. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The mushroom crown
Valve(21)Top be equipped with mushroom head locating support(22), mushroom head locating support(22)The interior mushroom head that is equipped with draws stainless steel wire
(23), the mushroom head traction stainless steel wire(23)One end connection mushroom head draw telescopic cylinder(24).
4. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1 or 3, it is characterised in that:The control
Air source multichannel distributing valve(12)Including blasting pressure adjuster(25)For controlling gas control pressure regulator valve(3), operation air supply valve
(26)For controlling gas control steam supply valve(5), abrasive material threshold switch(27)For controlling the adjustable abrasive material valve of gas control(8), clean threshold switch
(28)For controlling gas control purge valve(6), mushroom head traction telescopic cylinder switch(29)For controlling the flexible gas of mushroom head traction
Cylinder(24).
5. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The water mist abrasive material
Mixed cylinder(16)Top be also equipped with abrasive material sieves(31), side is additionally provided with pressure tap and discharge outlet, the pressure tap company
Connect water pressure gauge(18)With abrasive material pressure relief safety valve(32), the discharge outlet connection drain valve(17).
6. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The air inlet supervisor
On be additionally provided with boost gauge(2), first air intake branch is equipped with water mist blasting pressure table(37), the water mist sandblasting pressure
Power table(37)Positioned at gas control pressure regulator valve(3)Between third air intake branch, the precision gas control water pump relief valve(14)With gas control
Plunger water pump(15)Between be additionally provided with accurate gas control water-aspirator pressure table(38).
7. a kind of control system of rush-harvesting and rush-planting water mist sand-blasting machine according to claim 1, it is characterised in that:The gas control is adjustable
Abrasive material valve(8)With gas control steam supply valve(5)Between be equipped with check valve(19).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810436860.8A CN108747848B (en) | 2018-05-09 | 2018-05-09 | Control system of double-gun water mist sand blasting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810436860.8A CN108747848B (en) | 2018-05-09 | 2018-05-09 | Control system of double-gun water mist sand blasting machine |
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CN108747848A true CN108747848A (en) | 2018-11-06 |
CN108747848B CN108747848B (en) | 2024-02-06 |
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CN201810436860.8A Active CN108747848B (en) | 2018-05-09 | 2018-05-09 | Control system of double-gun water mist sand blasting machine |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5283991A (en) * | 1992-09-08 | 1994-02-08 | Josef Keizers | Sandblasting method and a moist-sand blasting apparatus |
JP3162890U (en) * | 2010-04-26 | 2010-09-24 | 和綸企業股▲ふん▼有限公司 | Sand exchange system used for sandblasting machine |
CN202292445U (en) * | 2011-04-16 | 2012-07-04 | 无锡国达机械设备有限公司 | Energy-saving type spring-reinforced shot blasting machine |
CN105500219A (en) * | 2015-12-30 | 2016-04-20 | 广州海运船舶工程有限公司 | Pneumatic water mist rust and paint removing device and rust and paint removing method |
CN107018653A (en) * | 2014-11-06 | 2017-08-04 | 固瑞克明尼苏达有限公司 | The controller of wet-milling material ejector |
CN208375081U (en) * | 2018-05-09 | 2019-01-15 | 中船澄西船舶修造有限公司 | The control system of rush-harvesting and rush-planting water mist sand-blasting machine |
-
2018
- 2018-05-09 CN CN201810436860.8A patent/CN108747848B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5283991A (en) * | 1992-09-08 | 1994-02-08 | Josef Keizers | Sandblasting method and a moist-sand blasting apparatus |
JP3162890U (en) * | 2010-04-26 | 2010-09-24 | 和綸企業股▲ふん▼有限公司 | Sand exchange system used for sandblasting machine |
CN202292445U (en) * | 2011-04-16 | 2012-07-04 | 无锡国达机械设备有限公司 | Energy-saving type spring-reinforced shot blasting machine |
CN107018653A (en) * | 2014-11-06 | 2017-08-04 | 固瑞克明尼苏达有限公司 | The controller of wet-milling material ejector |
CN105500219A (en) * | 2015-12-30 | 2016-04-20 | 广州海运船舶工程有限公司 | Pneumatic water mist rust and paint removing device and rust and paint removing method |
CN208375081U (en) * | 2018-05-09 | 2019-01-15 | 中船澄西船舶修造有限公司 | The control system of rush-harvesting and rush-planting water mist sand-blasting machine |
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