CN108747275B - Sandwich board framing machine - Google Patents
Sandwich board framing machine Download PDFInfo
- Publication number
- CN108747275B CN108747275B CN201810847852.2A CN201810847852A CN108747275B CN 108747275 B CN108747275 B CN 108747275B CN 201810847852 A CN201810847852 A CN 201810847852A CN 108747275 B CN108747275 B CN 108747275B
- Authority
- CN
- China
- Prior art keywords
- shaping
- frame
- sandwich
- width
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009432 framing Methods 0.000 title claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 165
- 238000007493 shaping process Methods 0.000 claims abstract description 136
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000000926 separation method Methods 0.000 claims abstract description 46
- 238000009434 installation Methods 0.000 claims abstract description 25
- 238000001125 extrusion Methods 0.000 claims description 33
- 230000000712 assembly Effects 0.000 claims description 31
- 238000000429 assembly Methods 0.000 claims description 31
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000010276 construction Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005192 partition Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Registering Or Overturning Sheets (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a sandwich panel framing machine, which belongs to the technical field of teaching tool manufacturing and comprises a frame, a material separation mechanism for separating sandwich panels and frames, a shaping framing mechanism for extruding and thinning two installation edges of the sandwich panels and buckling the two frames together, a width shaping mechanism for adjusting the width of the sandwich panels after framing, and a material conveying mechanism for sequentially conveying the sandwich panels and the frames to the shaping framing mechanism and the width shaping mechanism; the material conveying mechanism, the material separating mechanism, the shaping framing mechanism and the width shaping mechanism are sequentially arranged on the frame according to the conveying direction of the sandwich plate; the material separation mechanism divides the placement area into a sandwich board placement area part and two frame placement area parts, and the two frame placement areas are respectively arranged at two sides of the sandwich board placement area part. The sandwich panel framing machine provided by the invention realizes automatic framing of the sandwich panels, reduces labor intensity and improves working efficiency.
Description
Technical Field
The invention relates to the technical field of manufacturing of teaching aids, in particular to a sandwich board framing machine.
Background
Referring to fig. 10, the blackboard is generally assembled by a sandwich board and four frames, wherein the sandwich board is of a rectangular plate structure with a certain thickness, the four frames comprise two long frames and two short frames, the long frames are clamped on the long sides of the sandwich board, the short frames are clamped on the short sides of the sandwich board, and the frames are of a groove-shaped (channel steel-like) aluminum profile structure.
At present, a blackboard manufacturer adopts a manual framing mode when framing the sandwich boards, and the manual framing is not laborious for the sandwich boards with smaller sizes, but has high working strength and low efficiency when framing the sandwich boards with large sizes of more than 1 meter, especially when framing the long sides.
Disclosure of Invention
The invention aims to provide a sandwich panel framing machine, which aims to solve the technical problems of high working strength and low efficiency in framing long sides of large-size sandwich panels in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme: the sandwich panel framing machine comprises a frame for placing a sandwich panel and a frame placement area, a material separation mechanism, a shaping framing mechanism for extruding and thinning two installation edges of the sandwich panel and respectively preliminarily extruding and buckling the two frames on the two installation edges of the sandwich panel, a width shaping mechanism for further extruding and shaping the sandwich panel and the frames which are preliminarily buckled together to a target width, and a material conveying mechanism for conveying the two frames and the sandwich panel from the placement area to the shaping framing mechanism and then to the width shaping mechanism; the material conveying mechanism, the material separating mechanism, the shaping framing mechanism and the width shaping mechanism are sequentially arranged on the frame along the conveying direction of the sandwich plate; the placing area is divided into a sandwich board placing area part for placing the sandwich boards and two frame placing area parts for placing frames and gradually closing the frames to the sandwich board mounting edges along the conveying direction of the sandwich boards by the material separation mechanism, and the two frame placing area parts are arranged on two sides of the sandwich board placing area part.
Further, the material conveying mechanism comprises a feeding cylinder, a top plate and a material separating assembly, wherein the top plate is fixed at the tail end of the feeding cylinder; the top plate is higher than the lower edge of the bottommost sandwich plate placed in the placement area and lower than the upper edge of the bottommost sandwich plate; the material separation assembly is arranged on the frame and is positioned between the material separation mechanism and the shaping frame assembly mechanism, the material separation assembly comprises two separation baffles symmetrically arranged on two sides of the material separation mechanism, and an opening for allowing only one layer of sandwich plate and the frame to pass through is formed in the bottom of each separation baffle.
Further, the shaping frame assembly mechanism comprises two shaping frame assembly components which are symmetrically distributed on two sides of the sandwich plate along the conveying direction, the shaping frame assembly components comprise two extrusion rollers which are used for extruding and thinning the installation edge of the sandwich plate and are symmetrically arranged on the upper side and the lower side of the installation edge of the sandwich plate, and at least one positioning frame assembly guide wheel which is used for buckling and extruding the frame on the installation edge of the sandwich plate, and the positioning frame assembly guide wheel is positioned on one side close to the width shaping mechanism.
Further, the axial directions of the two extrusion rollers are symmetrically arranged at 90 degrees, and the axial directions of the two extrusion rollers are used for being arranged at an included angle of 45 degrees with the plate surface of the sandwich plate.
Further, the width shaping mechanism comprises two groups of positioning shaping guide wheel assemblies symmetrically distributed on two sides of the sandwich plate along the conveying direction, and each positioning shaping guide wheel assembly comprises at least two positioning shaping guide wheels which are arranged in a row at intervals; and the distance between the two groups of positioning and shaping guide wheel assemblies is gradually reduced along the conveying direction of the sandwich plate.
Further, the material conveying mechanism comprises a feeding cylinder, a top plate and a material separating assembly, wherein the top plate is fixed at the tail end of the feeding cylinder; the top plate is higher than the lower edge of the bottommost sandwich plate placed on the material separation mechanism and lower than the upper edge of the bottommost sandwich plate; the material separation assembly is arranged on the rack and is positioned between the material separation mechanism and the shaping frame assembly mechanism, the material separation assembly comprises two separation baffles symmetrically arranged on two sides of the material separation mechanism, and the bottom of the separation baffle is provided with an opening for allowing only one layer of sandwich plate and the frame to pass through; the shaping frame assembly mechanism comprises two shaping frame assemblies which are symmetrically distributed on two sides of the sandwich plate along the conveying direction, the shaping frame assemblies comprise two extrusion rollers which are used for extruding and thinning the installation edge of the sandwich plate and are symmetrically arranged on the upper side and the lower side of the installation edge of the sandwich plate, and at least one positioning frame assembly guide wheel which is used for buckling and extruding the frame on the installation edge of the sandwich plate, and the positioning frame assembly guide wheel is positioned on one side close to the width shaping mechanism; the width shaping mechanism comprises two groups of positioning shaping guide wheel assemblies which are symmetrically distributed on two sides of the sandwich plate along the conveying direction, each positioning shaping guide wheel assembly comprises at least two positioning shaping guide wheels which are arranged at intervals in a row, and the distance between the two groups of positioning shaping guide wheel assemblies is gradually reduced along the conveying direction of the sandwich plate.
Further, the frame includes bottom frame construction, locates bottom frame construction upper end's first fixed beam, second fixed beam and can be in first fixed beam with remove between the second fixed beam and be used for making place district the material separation subassembly shaping group frame mechanism with width shaping mechanism is applicable to the fly beam of different width battenboards, first fixed beam the length direction of second fixed beam with the fly beam all is parallel with battenboard direction of delivery, material separation mechanism the material separation subassembly shaping group frame mechanism with width shaping mechanism all locates on first fixed beam and the fly beam.
Further, the frame includes bottom frame construction, locates bottom frame construction upper end's first fixed beam, second fixed beam and can be in first fixed beam with it is used for to remove between the second fixed beam just to be used for making place district shaping group frame mechanism with width shaping mechanism is applicable to the fly beam of different width battenboards, first fixed beam the second fixed beam with the length direction of fly beam is parallel with battenboard direction of delivery, material separating mechanism shaping group frame mechanism with width shaping mechanism all locates on first fixed beam and the fly beam.
Further, the device also comprises a size adjusting mechanism which is fixed on the bottom frame structure and used for driving the movable beam to move between the first fixed beam and the second fixed beam.
Further, the extrusion driving mechanism is used for compacting the sandwich plate and the frame after preliminary framing in the thickness direction and conveying the sandwich plate, and comprises at least one group of rolling assemblies, wherein each rolling assembly comprises a driving roller pressing wheel and a driven roller pressing wheel which are arranged up and down.
The sandwich panel framing machine provided by the invention has the beneficial effects that: compared with the prior art, the invention automatically conveys the sandwich panel and the frame of the frame placing area part which are separated and placed in the sandwich panel placing area part by arranging the material separating mechanism, the shaping frame assembling mechanism extrudes the mounting edge of the sandwich panel to thin the mounting edge of the sandwich panel in the conveying process, then the two frames are primarily buckled on the mounting edge of the sandwich panel for framing, and finally the sandwich panel and the two frames which are primarily buckled together are subjected to width adjustment by the width shaping mechanism to gradually adjust the width to the target width. The sandwich panel framing machine provided by the invention can complete automatic framing and shaping of the sandwich panel and the two frames only by classifying the sandwich panel and the frames in the placement area on the rack, is simple to operate, reduces the labor intensity and improves the working efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a framing machine for a sandwich panel according to an embodiment of the present invention;
FIG. 2 is a second schematic structural diagram of a framing machine for a sandwich panel according to an embodiment of the present invention;
FIG. 3 is a third schematic structural view of a framing machine for a sandwich panel according to an embodiment of the present invention;
FIG. 4 is a front view of the material handling mechanism of FIG. 1;
FIG. 5 is a schematic view of the separating baffle of FIG. 4;
FIG. 6 is a schematic view of the shaping assembly of FIG. 2;
FIG. 7 is a schematic diagram of the width adjustment mechanism of FIG. 1;
FIG. 8 is a schematic view of the size adjustment mechanism of FIG. 1;
FIG. 9 is a schematic view of the squeeze drive mechanism of FIG. 1;
FIG. 10 is a schematic view of the composition of a prior art blackboard;
wherein, each reference sign in the figure:
1-a frame; 101-a bottom frame structure; 102-a first fixed beam; 103-a movable beam; 104-auxiliary feeding roller; 105-a second fixed beam; 2-a material conveying mechanism; 201-a feeding cylinder; 202-top plate; 203 a material separation assembly; 2031-separating baffles; 3-a material separation mechanism; 301-sandwich panel partition cylinders; 302-a bezel zoned cylinder; 4-shaping framing mechanism; 401-shaping components; 4011-squeeze rollers; 4012-locating the frame guide wheels; 4013-mounting rack; 5-a width shaping mechanism; 501-positioning and shaping guide wheel groups; 5011-positioning a shaping guide wheel; 6-a size adjustment mechanism; 601-ball screw; 602-a guide rail slide block set; 603-a chain; 7-an extrusion driving mechanism; 701-a roll-bar assembly; 7011, a driving roller; 7012, a driven roller pinch roller; 702-a drive assembly; 7021-a gear motor; 7022-sprocket; 7023-chain; 8-frame; 9-sandwich panel.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing and simplifying the description based on the orientation or positional relationship shown in the drawings, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" or "a number" means two or more, unless specifically defined otherwise.
Referring to fig. 1,2 and 3, a description will now be given of a sandwich panel framing machine provided by the present invention. In fig. 1 to 3, the a-direction is the conveyance direction of the sandwich panel. The sandwich panel framing machine comprises a machine frame 1, a material separation mechanism 3, a shaping framing mechanism 4, a width shaping mechanism 5 and a material conveying mechanism 2, wherein a placement area for placing a sandwich panel and a frame is arranged on the machine frame 1, the placement area is defined in a certain area on the machine frame and possibly is an area formed by a specific structure arranged on the machine frame, the placement area is not necessarily of a specific structure, and the placement area is not necessarily of a certain area with a fixed occupied space. The placing area comprises a sandwich board placing area part special for placing the sandwich board 9 and two frame placing area parts special for placing the frames 8 and gradually closing the frames 8 towards the mounting edges of the sandwich board along the conveying direction of the sandwich board, the two frame placing area parts are arranged on two sides of the sandwich board placing area part, and the frame placing area part and the sandwich board placing area part are separated by the material separating mechanism. The shaping frame assembly mechanism 4 is used for extruding and thinning two mounting edges of the sandwich panel 9, then respectively and preliminarily extruding and buckling two side frames 8 on the two mounting edges of the sandwich panel 9, and the width of a combined member formed by preliminarily extruding and buckling the side frames 8 and the sandwich panel 9 does not reach a target width yet, so that the width shaping mechanism 5 further shapes the combined member formed by preliminarily buckling the side frames 8 and the sandwich panel 9 to the target width, and the target width is the design width of the sandwich panel after frame assembly. The material conveying mechanism 2 is used for conveying the two frames 8 and the sandwich plate 9 from the placement area to the shaping frame assembling mechanism 4 and then to the width shaping mechanism 5. The material conveying mechanism 2, the material separating mechanism 3, the shaping framing mechanism 4 and the width shaping mechanism 5 are sequentially arranged on the frame 1 along the conveying direction A of the sandwich plate.
The method comprises the specific application processes that the frames 8 and the sandwich plates 9 are respectively placed in a frame placement area part and a sandwich plate placement area part, and the material conveying mechanism 2 simultaneously conveys one sandwich plate 9 and two frames 8 to move forwards along the sandwich plate conveying direction A, and in the conveying process, the two frames 8 gradually draw close to the installation edge of the sandwich plate 9 in the frame placement area part; then, the material conveying mechanism 2 simultaneously sends two frames 8 and a sandwich board 9 into the shaping frame assembling mechanism 4, the shaping frame assembling mechanism 4 extrudes the mounting edges of the sandwich board 9 to thin the mounting edges, and then the two frames 8 are primarily extruded and buckled on the two mounting edges of the sandwich board; then the material conveying mechanism 2 sends the sandwich plate 9 and the two side frames 8 which are preliminarily buckled together into the width shaping mechanism 5, the width shaping mechanism 5 further extrudes the two side frames 8, and the gap between the side frames 9 and the sandwich plate 8 is adjusted to gradually shape to the target width.
Compared with the prior art, the sandwich panel framing machine provided by the invention has the advantages that the sandwich panel and the frame of the frame placing area part which are separated and placed in the sandwich panel placing area part are automatically conveyed by arranging the material separating mechanism, the shaping framing mechanism extrudes the mounting edge of the sandwich panel to thin the mounting edge, then the two frames are primarily buckled on the mounting edge of the sandwich panel for framing, finally the sandwich panel and the two frames which are primarily buckled together are subjected to width adjustment through the width shaping mechanism, and the width adjustment is gradually adjusted to the target width. The sandwich panel framing machine provided by the invention can complete automatic framing and shaping of the sandwich panel and the two frames only by classifying the sandwich panel and the frames in the placement area on the rack, is simple to operate, reduces the labor intensity and improves the working efficiency.
Further, referring to fig. 2, along the conveying direction a of the sandwich panel, the placement area is located at the left end of the frame, the material separation mechanism 3 divides the placement area into a sandwich panel placement area portion and two frame placement area portions, the two frame placement area portions are located at two sides of the sandwich panel placement area portion, the frame placement area portions and the sandwich panel placement area portion form a certain angle, so that the frames 8 gradually approach two mounting edges of the sandwich panel 9 along the conveying direction a of the sandwich panel, and the angle difference between the two frame placement area portions and the sandwich panel placement area portion is the same, and is not greater than 10 °.
Further, referring to fig. 2, the material separation mechanism 3 is composed of a plurality of sandwich panel partition cylinders 301 and frame partition cylinders 302, wherein the sandwich panel partition cylinders 301 are two groups, are symmetrically distributed on two sides of the sandwich panel 9, and have a gap of the width of the sandwich panel 9; along the conveying direction A of the sandwich board, 2 groups of left side frame partition cylinders 302 are positioned at two sides of the left side frame 8, so that the left side frame 8 forms an included angle of 10 degrees with the left side installation edge of the sandwich board 9, 3 groups of right side frame partition cylinders are positioned at two sides of the right side frame 8, so that the right side frame 8 forms an included angle of 10 degrees with the right side installation edge of the sandwich board, and the sandwich board partition cylinders 301 and the frame cylinders 302 are partially overlapped; preferably, the cylinder may be a roller.
Further, referring to fig. 3, fig. 4 and fig. 5, as a specific embodiment of the sandwich panel framing machine provided by the present invention, the material conveying mechanism includes a feeding cylinder 201, a top plate 202 fixed at the end of the feeding cylinder 201, and a material separating assembly 203; when the sandwich panels 9 and the frame 8 are placed in the placement area in a sorted manner, the top panel 202 is higher than the lower edge (i.e., bottom edge) of the bottommost sandwich panel 9 and lower than the upper edge (i.e., top edge) of the bottommost sandwich panel 9; the material separating assembly 203 comprises two separating baffles 2031 symmetrically distributed on two sides of the material separating mechanism 3, and openings allowing only one layer of sandwich plate 9 and the frame 8 to pass through are arranged at the bottom of the separating baffles 2031; preferably, the separating baffle 2031 has a vertical partition to isolate the sandwich panel 9 from the side frame 8.
Specifically, when the multi-layered sandwich panel 9 and the multi-layered frame 8 are respectively placed in the placement area and the feeding cylinder 201 is retracted, the top plate 202 at the tail end of the feeding cylinder pushes the bottommost sandwich panel 9 to move forwards according to the conveying direction A of the sandwich panel, the bottommost two frames are pushed to move forwards in the frame placement part 302 and gradually approach the mounting edge of the sandwich panel 9, the bottommost sandwich panel 9 and the two frames 8 enter the shaping frame mechanism 4 through the bottom opening of the separation baffle 2031, then enter the width shaping mechanism 5, and after the primary conveying is finished, the feeding cylinder 201 stretches out to prepare for the next conveying; the structure is simple, the sandwich panel 9 and the frame 8 can be conveyed in a layered manner, the sandwich panel 9 and the frame 8 are placed once and conveyed for multiple times, the working strength is reduced, and the working efficiency is improved.
Further, referring to fig. 1 and 6, along the conveying direction a of the sandwich panel, the shaping and framing mechanism 4 is located at the rear end of the material separating component 203 and is fixed on the frame 1; the shaping framing mechanism 4 comprises two shaping framing assemblies 401 symmetrically distributed on two sides of the installation edge of the sandwich panel, and the shaping framing assemblies 401 comprise two extrusion rollers 4011 and a positioning framing guide wheel 4012, wherein the extrusion rollers 4011 are used for extruding and thinning the installation edge of the sandwich panel;
Along the conveying direction A of the sandwich plate, two shaping frame assemblies 401 are symmetrically arranged on two sides of the sandwich plate, two extrusion rollers 4011 of each shaping frame assembly 401 are symmetrically arranged on the upper side and the lower side of each installation edge of the sandwich plate, positioning frame assembly frame guide wheels 4012 are arranged behind the two extrusion rollers 4011 and are positioned on one side close to the width shaping mechanism 5, and the two positioning frame assembly frame guide wheels 4012 are oppositely arranged on the same horizontal plane;
In the conveying process, the two frames 8 and the sandwich board 9 are extruded and thinned through the extrusion roller 4011, the two installation edges of the sandwich board 9 reach the positioning frame guide wheel 4012, and the two positioning frame guide wheels 4012 respectively extrude and lock the two frames 8 on the installation edges of the sandwich board, so that automatic frame assembling of the two frames 8 and the sandwich board 9 is completed.
Further, referring to fig. 1 and 6, the two extrusion rollers 4011 are symmetrically arranged at 90 ° in the axial direction, and the two extrusion rollers 4011 are symmetrically located at the upper and lower sides of the edge of the sandwich panel, so that the axial directions of the two extrusion rollers 4011 form an included angle of 45 ° with respect to the panel surface of the sandwich panel 9; the nearest edge distance of the two extrusion rollers 4011 is the target shaping thickness of the edge of the sandwich panel 9; preferably, the material of the extrusion roller 4011 is reinforced nylon.
Further, referring to fig. 6, the extrusion rollers 4011 are fixed on the mounting frame 4013, the mounting frame 4013 has two symmetrical mounting surfaces, the two mounting surfaces are 90 °, and the fixed shafts of the two extrusion rollers 4011 are vertically fixed on the two symmetrical mounting surfaces, so that the two extrusion rollers are axially symmetrically arranged at 90 °, and when the mounting frame 4013 is horizontally fixed on the frame, the axial directions of the two extrusion rollers 4011 are both at an included angle of 45 ° with respect to the board surface of the sandwich board.
Further, please refer to fig. 1 and fig. 7, the width shaping mechanism 5 includes two sets of positioning shaping guide wheel assemblies 501 symmetrically arranged on two sides of the sandwich panel 9 behind the frame, and the positioning shaping guide wheel assemblies 501 are fixed on the frame; each positioning and shaping guide wheel assembly 501 comprises two positioning and shaping guide wheels 5011 which are arranged at intervals in a row, and the two positioning and shaping guide wheels 5011 gradually approach the sandwich plate 9 along the conveying direction A of the sandwich plate, so that the distance between the two groups of positioning and shaping guide wheel assemblies 501 gradually decreases, wherein the distance between the symmetrical positioning and shaping guide wheels 5011 which are separated from the two positioning and shaping guide wheel groups 501 of the adjusting framing mechanism 4 is the target shaping width of the framed sandwich plate 9; preferably, the positioning shaping guide wheels 5011 arranged in rows at intervals in the positioning shaping guide wheel group 501 and the positioning frame guide wheels 4012 on the same side are on the same straight line, and the included angle between the straight line and the conveying direction A of the sandwich board is not more than 10 degrees.
Further, referring to fig. 1, the stand 1 includes a bottom frame structure 101, a first fixed beam 102, a second fixed beam 105 and a movable beam 103 disposed at an upper end of the bottom frame structure, length directions of the two fixed beams and the movable beam are parallel to a conveying direction of the sandwich board, the movable beam 103 can move between the first fixed beam and the second fixed beam, far from or near to the first fixed beam 102, and the material separation mechanism, the material separation assembly, the shaping framing mechanism and the width shaping mechanism are all disposed on the first fixed beam and the movable beam.
Further, referring to fig. 2, a placement area is located between the first fixed beam 102 and the movable beam 103, and the placement area is a space that can be changed along with the movement of the movable beam; two frame placement areas formed by separating the frame partition cylinders 302 are respectively positioned on the first fixed beam 102 and the movable beam 103, the sandwich plate partition cylinders 301 are evenly distributed on two sides of the sandwich plate, the left sandwich plate cylinder 301 is positioned on the movable beam 103 according to the conveying direction of the sandwich plate, the right sandwich plate cylinder 301 is positioned on the first fixed beam 102, and the width of the sandwich plate placement area part is changed along with the movement of the movable beam 103 between the two fixed beams, so that the sandwich plate 9 with different widths is suitable for placement.
Further, referring to fig. 1 and 2, the two separating baffles 2031 of the material separating member 203, the two shaping assemblies 401 of the shaping frame assembly mechanism 4, and the two positioning shaping guide wheel sets 501 of the width shaping mechanism 5 are symmetrically disposed on two sides of the sandwich panel according to the conveying direction a of the sandwich panel, and are respectively fixed on the first fixed beam 102 and the movable beam 103 of the frame 1, and when the movable beam 103 is far from or near to the first fixed beam 102, the distances between the two frame placement portions 302, between the two separating baffles 2031, between the two shaping assemblies 401, and between the two positioning shaping guide wheel sets 501 in the width direction of the sandwich panel are changed accordingly, so that the material conveying mechanism 2, the shaping frame assembly mechanism 4, and the width shaping mechanism 5 satisfy the requirement of automatically framing sandwich panels 9 and frames 8 with different widths.
Further, referring to fig. 2 and 8, the movable beam 103 is connected to the size adjusting mechanism 6 by a ball screw nut, the size adjusting mechanism 6 includes a ball screw frame and a guide rail slider group 602, the movable beam 103 is fixed on the guide rail slider group 602, and when the ball screw 601 is rotated, the movable beam 103 can slide on the guide rail, so that all movements between the two fixed beams are realized; the size adjusting mechanism 6 is located below the movable beam 103 and fixed to the bottom frame structure 101.
Further, referring to fig. 8, two sets of size adjusting mechanisms 6 are provided, the two sets of size adjusting mechanisms 6 are horizontally arranged in parallel and fixed at two ends of the movable beam 103, and the two sets of size adjusting mechanisms 6 are connected through a chain 603, so that synchronous driving of the two sets of size adjusting mechanisms 6 can be realized, and the distance between the two ends of the movable beam 103 and the first fixed beam 102 is ensured to be the same.
Further, referring to fig. 2, the frame 1 further includes auxiliary feeding rollers 104 uniformly distributed in parallel, the auxiliary feeding rollers 104 are disposed between the first fixed beam 102 and the second fixed beam 105, when the sandwich panel 9 and the frame 8 are placed in the placement area in a classified manner, they are directly placed on the auxiliary feeding rollers 104, and the material conveying mechanism 2 drives the sandwich panel 9 and the frame 8 to move on the auxiliary feeding rollers 104.
Further, referring to fig. 1 and 9, as a specific embodiment of the sandwich panel framing machine provided by the present invention, the frame framing machine includes an extrusion driving mechanism 7, where the extrusion driving mechanism 7 compacts the sandwich panel and the frame that are buckled together in a thickness direction and conveys the sandwich panel along a conveying direction a of the sandwich panel; the extrusion driving mechanism 7 is fixed on the frame, and the extrusion driving mechanism 7 is positioned at the rear end of the shaping framing mechanism 4 along the conveying direction A of the sandwich plate; the extrusion driving mechanism 7 comprises a driving assembly 702 and a rolling assembly 701, the driving assembly 702 conveys the sandwich plate and the frame which are preliminarily buckled together at the shaping framing mechanism 4 to the next station forwards, in the conveying process, the rolling assembly 701 performs compaction in the thickness direction, and preferably, the driving assembly 702 consists of a speed reducing motor 7021, a chain wheel 7022 and a chain 7023.
Further, the rolling assembly 701 comprises a driving roller 7011 and a driven roller 7012 which are arranged up and down, the driving roller 7011 is positioned at the upper part of the driven roller 7012, a chain wheel 7022 is fixed at one side end part of the driving roller 7011, and the driving roller 7011 is connected with a speed reducing motor 7021 through a chain 7023; preferably, the edge distance between the driving roller 7011 and the driven roller 7012 is the target shaping thickness of the sandwich panel 9 and the frame 8, and the target thickness is the design thickness of the sandwich panel after framing.
Further, referring to fig. 9, the extrusion driving mechanism 7 includes two sets of rolling assemblies 701, the two sets of rolling assemblies 701 are arranged in parallel, and the same side end of the driving roller 7011 of the two sets of rolling assemblies 701 is connected to the driving assembly 702, so that synchronous driving is achieved through a sprocket chain.
Further, referring to fig. 2, according to the conveying direction a of the object sandwich panel, the two sets of rolling assemblies 701 are respectively located at the rear end of the framing shaping mechanism 4 and the outlet of the sandwich panel framing machine, the sandwich panel 9 and the frame 8 are buckled together after passing through the framing shaping mechanism 4, the extrusion driving mechanism 7 drives the sandwich panel 9 and the frame 8 which are primarily buckled together to pass through the width shaping mechanism 5, in the conveying process, the width shaping mechanism 5 gradually rolls the sandwich panel after framing to a target width, and meanwhile, the extrusion driving mechanism 7 compacts the sandwich panel after framing in the thickness direction, so as to avoid deformation of the sandwich panel and the frame after framing.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. Sandwich board framing machine, its characterized in that: the device comprises a frame for placing a sandwich panel and a frame placement area, a material separation mechanism, a shaping frame assembly mechanism for extruding and thinning two installation edges of the sandwich panel and respectively preliminarily extruding and buckling the two frames on the two installation edges of the sandwich panel, a width shaping mechanism for further extruding and shaping the sandwich panel and the frames which are preliminarily buckled together to a target width, and a material conveying mechanism for conveying the two frames and the sandwich panel from the placement area to the shaping frame assembly mechanism and then to the width shaping mechanism; the material conveying mechanism, the material separating mechanism, the shaping framing mechanism and the width shaping mechanism are sequentially arranged on the frame along the conveying direction of the sandwich plate; the placing area is divided into a sandwich board placing area part used for placing the sandwich boards and two frame placing area parts used for placing frames and gradually closing the frames towards the sandwich board mounting edges along the conveying direction of the sandwich boards by the material separation mechanism, and the two frame placing area parts are arranged on two sides of the sandwich board placing area part; the material conveying mechanism comprises a feeding cylinder, a top plate and a material separating assembly, wherein the top plate is fixed at the tail end of the feeding cylinder; the top plate is higher than the lower edge of the bottommost sandwich plate placed in the placement area and lower than the upper edge of the bottommost sandwich plate; the material separation assembly is arranged on the rack and is positioned between the material separation mechanism and the shaping frame assembly mechanism, the material separation assembly comprises two separation baffles symmetrically arranged on two sides of the material separation mechanism, and the bottom of the separation baffle is provided with an opening for allowing only one layer of sandwich plate and the frame to pass through; the shaping frame assembly mechanism comprises two shaping frame assemblies which are symmetrically distributed on two sides of the sandwich plate along the conveying direction, the shaping frame assemblies comprise two extrusion rollers which are used for extruding and thinning the installation edge of the sandwich plate and are symmetrically arranged on the upper side and the lower side of the installation edge of the sandwich plate, and at least one positioning frame assembly guide wheel which is used for buckling and extruding the frame on the installation edge of the sandwich plate, and the positioning frame assembly guide wheel is positioned on one side close to the width shaping mechanism; the axial directions of the two extrusion rollers are symmetrically arranged at 90 degrees, and the axial directions of the two extrusion rollers are arranged at an included angle of 45 degrees with the plate surface of the sandwich plate; the width shaping mechanism comprises two groups of positioning shaping guide wheel assemblies, the two groups of positioning shaping guide wheel assemblies are symmetrically distributed on two sides of the sandwich plate along the conveying direction, and the positioning shaping guide wheel assemblies comprise at least two positioning shaping guide wheels which are arranged in a row at intervals; and the distance between the two groups of positioning and shaping guide wheel assemblies is gradually reduced along the conveying direction of the sandwich plate.
2. The sandwich panel framing machine of claim 1, wherein: the material conveying mechanism comprises a feeding cylinder, a top plate and a material separating assembly, wherein the top plate is fixed at the tail end of the feeding cylinder; the top plate is higher than the lower edge of the bottommost sandwich plate placed on the material separation mechanism and lower than the upper edge of the bottommost sandwich plate; the material separation assembly is arranged on the rack and is positioned between the material separation mechanism and the shaping frame assembly mechanism, the material separation assembly comprises two separation baffles symmetrically arranged on two sides of the material separation mechanism, and the bottom of the separation baffle is provided with an opening for allowing only one layer of sandwich plate and the frame to pass through; the shaping frame assembly mechanism comprises two shaping frame assemblies which are symmetrically distributed on two sides of the sandwich plate along the conveying direction, the shaping frame assemblies comprise two extrusion rollers which are used for extruding and thinning the installation edge of the sandwich plate and are symmetrically arranged on the upper side and the lower side of the installation edge of the sandwich plate, and at least one positioning frame assembly guide wheel which is used for buckling and extruding the frame on the installation edge of the sandwich plate, and the positioning frame assembly guide wheel is positioned on one side close to the width shaping mechanism; the width shaping mechanism comprises two groups of positioning shaping guide wheel assemblies which are symmetrically distributed on two sides of the sandwich plate along the conveying direction, each positioning shaping guide wheel assembly comprises at least two positioning shaping guide wheels which are arranged at intervals in a row, and the distance between the two groups of positioning shaping guide wheel assemblies is gradually reduced along the conveying direction of the sandwich plate.
3. The sandwich panel framing machine of claim 2, wherein: the frame includes bottom frame construction, locates bottom frame construction upper end's first fixed beam, second fixed beam and can be in first fixed beam with remove between the second fixed beam and be used for making place district the material separation subassembly plastic group frame mechanism with width plastic mechanism is applicable to the fly beam of different width battenboards, first fixed beam the second fixed beam with the length direction of fly beam is parallel with battenboard direction of delivery, material separation mechanism material separation subassembly plastic group frame mechanism with width plastic mechanism all locates on first fixed beam and the fly beam.
4. The sandwich panel framing machine of claim 1, wherein: the frame includes bottom frame construction, locates bottom frame construction upper end's first fixed beam, second fixed beam and can be in first fixed beam with remove between the second fixed beam and be used for making place the district shaping group frame mechanism with width shaping mechanism is applicable to the fly beam of different width battenboards, first fixed beam the second fixed beam with the length direction of fly beam is all parallel with battenboard direction of delivery, material separating mechanism shaping group frame mechanism with width shaping mechanism all locates on first fixed beam and the fly beam.
5. The sandwich panel framing machine of claim 3 or 4, wherein: the device further comprises a size adjusting mechanism which is fixed on the bottom frame structure and used for driving the movable beam to move between the first fixed beam and the second fixed beam.
6. The sandwich panel framing machine of claim 1, wherein: the extrusion driving mechanism comprises at least one group of rolling assemblies, and the rolling assemblies comprise a driving roller pressing wheel and a driven roller pressing wheel which are arranged up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810847852.2A CN108747275B (en) | 2018-07-27 | 2018-07-27 | Sandwich board framing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810847852.2A CN108747275B (en) | 2018-07-27 | 2018-07-27 | Sandwich board framing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108747275A CN108747275A (en) | 2018-11-06 |
| CN108747275B true CN108747275B (en) | 2024-05-17 |
Family
ID=63971687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810847852.2A Active CN108747275B (en) | 2018-07-27 | 2018-07-27 | Sandwich board framing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108747275B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000336936A (en) * | 1999-05-28 | 2000-12-05 | Nippon Steel Corp | Assembling jig like double stud or the like for steel house and assembling method for wall panel frame |
| MXPA04010093A (en) * | 2003-10-22 | 2005-04-26 | Int Engine Intellectual Prop | Core assembly apparatus and process for assembly of in-line six cylinder core packages. |
| CN204413569U (en) * | 2014-12-31 | 2015-06-24 | 南通广野自动化***工程有限公司 | A kind of spool pressing machine |
| CN107238209A (en) * | 2017-06-28 | 2017-10-10 | 赵亮 | A kind of automatic group of frame apparatus of solar thermal collector |
| CN107414483A (en) * | 2017-09-04 | 2017-12-01 | 梦天木门集团有限公司 | A kind of energy-saving door stile assembling device |
| CN107856162A (en) * | 2017-12-05 | 2018-03-30 | 石建山 | Accurate feeding can four side synchronous clampings and the Frame assembling machine that heats |
| CN208713287U (en) * | 2018-07-27 | 2019-04-09 | 石家庄科达文教用品有限公司 | Battenboard Frame assembling machine |
-
2018
- 2018-07-27 CN CN201810847852.2A patent/CN108747275B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000336936A (en) * | 1999-05-28 | 2000-12-05 | Nippon Steel Corp | Assembling jig like double stud or the like for steel house and assembling method for wall panel frame |
| MXPA04010093A (en) * | 2003-10-22 | 2005-04-26 | Int Engine Intellectual Prop | Core assembly apparatus and process for assembly of in-line six cylinder core packages. |
| CN204413569U (en) * | 2014-12-31 | 2015-06-24 | 南通广野自动化***工程有限公司 | A kind of spool pressing machine |
| CN107238209A (en) * | 2017-06-28 | 2017-10-10 | 赵亮 | A kind of automatic group of frame apparatus of solar thermal collector |
| CN107414483A (en) * | 2017-09-04 | 2017-12-01 | 梦天木门集团有限公司 | A kind of energy-saving door stile assembling device |
| CN107856162A (en) * | 2017-12-05 | 2018-03-30 | 石建山 | Accurate feeding can four side synchronous clampings and the Frame assembling machine that heats |
| CN208713287U (en) * | 2018-07-27 | 2019-04-09 | 石家庄科达文教用品有限公司 | Battenboard Frame assembling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108747275A (en) | 2018-11-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102054900A (en) | Automatic frame assembly machine | |
| CN104828471A (en) | Conveying chain with adjustable width and forming machine thereof | |
| CN115740148B (en) | Automatic stamping device and process for automobile sheet metal parts | |
| CN108747275B (en) | Sandwich board framing machine | |
| CN111872224A (en) | Panel hem automation equipment that punches a hole | |
| CN220413524U (en) | Cell screen plate laser cladding forming equipment | |
| CN215038447U (en) | Special-shaped plate edge sealing and pressing device | |
| CN204606875U (en) | A kind of broad-adjustable conveyer chain and forming machine thereof | |
| CN210138963U (en) | Container outer side plate single wave one-by-one correction forming roller die | |
| CN201853731U (en) | Automatic frame assembling machine | |
| CN111376567B (en) | Demolding mechanism and production line provided with demolding mechanism | |
| CN107931457B (en) | Synchronous riveting equipment for side edges and end edges of refrigerator inner containers | |
| CN213227945U (en) | Film coating mechanism for plates | |
| CN212636845U (en) | Demolding mechanism and production line with same | |
| CN208713287U (en) | Battenboard Frame assembling machine | |
| CN212636856U (en) | Production line of leveling mechanism and composite board | |
| CN212219267U (en) | Film laminating mechanism | |
| CN110815488B (en) | Composite board processing compaction equipment based on straw raw materials | |
| CN111055582B (en) | Film covering mechanism for plate | |
| CN213103961U (en) | Multi-dimensional plate demolding structure and demolding mechanism | |
| CN214348789U (en) | Edge rolling shaping machine | |
| CN214140929U (en) | Arraying mechanism for backlight assembly unit | |
| CN218224204U (en) | Be used for steel material stamping device | |
| CN216301980U (en) | Multi-layer box body for transporting precise automobile parts | |
| CN212636734U (en) | Channel forming device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |