CN108747236A - A kind of angular gear processing technology - Google Patents
A kind of angular gear processing technology Download PDFInfo
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- CN108747236A CN108747236A CN201810885830.5A CN201810885830A CN108747236A CN 108747236 A CN108747236 A CN 108747236A CN 201810885830 A CN201810885830 A CN 201810885830A CN 108747236 A CN108747236 A CN 108747236A
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- Prior art keywords
- gear
- face
- processing technology
- bull wheel
- hole
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
Abstract
The invention discloses a kind of angular gear processing technologys, including step：1) gear blank is processed, 600~1200 DEG C of preheating temperature, 800~1200 DEG C of processing temperature；2) rough turn；3) gear hobbing；4) gear quenching；5) it is heat-treated；6) it finishes；It is simple for process, easily operated.
Description
Technical field
The invention belongs to mechanical technology technical fields, and in particular to a kind of angular gear processing technology.
Background technology
Gear is the colyliform machine components that torque is transmitted by the engagement of tooth.Gear with other dentation machine components by passing
It moves, it can be achieved that changing the functions such as rotating speed and torque, the change direction of motion and change forms of motion.Due to transmission efficiency, transmission
Than the advantages that accurate, power bracket is big, gear mechanism extensive use in industrial products, design is directly affected with manufacture level
To the quality of industrial products.Gear tooth, which mutually clasps gear, can drive the rotation of another gear to transmit power.By two teeth
Wheel separates, and can also drive the gear on both sides using chain, crawler belt, belt and transmit power.
The loaded down with trivial details complexity of entire processing technology of gear, for the higher gear of a few thing strength often also need into
Row Surface heat-treatent such as case-carbonizing etc. enhances the rigidity of teeth portion, then often gear size is caused to become larger after carburizing,
For the high gear of some required precisions, this absolutely not allows for this, therefore must arrange to finish after being heat-treated, essence
Clamping workpiece in process just causes waste product at a difficult problem because careless slightly will crush the gear teeth.In addition, right
In addition to the gear teeth to be processed for some gears, also other machining processes, such as drill, groove milling etc., these are required for
Ensure to carry out reasonable clamping to workpiece in the case of gear teeth health.
Invention content
The present invention is in order to solve the above technical problems, provide a kind of angular gear processing technology facilitating processing.
The purpose of the present invention is what is be achieved through the following technical solutions：
A kind of angular gear processing technology, including step：
1) gear blank is processed
600~1200 DEG C of preheating temperature, 800~1200 DEG C of processing temperature；
2) rough turn；
3) gear hobbing；
4) gear quenching；
5) it is heat-treated；
6) it finishes.
As a preferred technical solution, the gear quenching of the step 4) be by angular gear workpiece heat to 1200~
Quenching treatment is carried out under 1500 DEG C for the treatment of temperature.
The heat treatment of the step 5) first carries out high tempering to angular gear workpiece as a preferred technical solution, it
After carry out lonneal.
The high tempering is 3~5h of heat preservation at 550~750 DEG C as a preferred technical solution,.
The lonneal is 3~5h of heat preservation at 200~300 DEG C as a preferred technical solution,.
The finishing of the step 6) is specially smart car I as a preferred technical solution, and numerically controlled lathe smart car first is logical
Hole, clamping base are bull wheel end face, and clamping position is the periphery of bull wheel end face and bull wheel；Cutting, chain digital control gear hobbing machine are cut
The gear teeth；Smart car II, numerical control lathe wheeled litter steamboat end face, clamping base are bull wheel end face；Grinding；Internal grinder grinding second is logical
Hole, reference plane are the back side of bull wheel end face, and clamping position is the periphery of steamboat；It bores a hole, boring machine wards off the second through-hole, clamping position
It is set to the periphery of roundlet.
By adopting the above-described technical solution, a kind of angular gear processing technology, including step：1) gear blank is processed,
600~1200 DEG C of preheating temperature, 800~1200 DEG C of processing temperature；2) rough turn；3) gear hobbing；4) gear quenching；5) it is heat-treated；6)
Finishing；It is simple for process, easily operated.
Specific implementation mode
With reference to embodiment, the invention will be further described, but protection scope of the present invention is not limited solely to implement
Example.
A kind of angular gear processing technology, including step：
1) gear blank is processed
600~1200 DEG C of preheating temperature, 800~1200 DEG C of processing temperature；
2) rough turn；
3) gear hobbing；
4) gear quenching；
5) it is heat-treated；
6) it finishes.
The gear quenching of the step 4) be by under angular gear workpiece heat to 1200~1500 DEG C for the treatment of temperature into
Row quenching treatment.
The heat treatment of the step 5) first carries out high tempering to angular gear workpiece, carries out lonneal later.
The high tempering is 3~5h of heat preservation at 550~750 DEG C.
The lonneal is 3~5h of heat preservation at 200~300 DEG C.
The finishing of the step 6) is specially smart car I, and numerically controlled lathe smart car first through hole, clamping base is bull wheel end
Face, clamping position are the periphery of bull wheel end face and bull wheel；Cutting, chain digital control gear hobbing machine cut the gear teeth；Smart car II, numerical control lathe wheeled litter
Steamboat end face, clamping base are bull wheel end face；Grinding；Internal grinder grinds the second through-hole, and reference plane is the back of the body of bull wheel end face
Face, clamping position are the periphery of steamboat；It bores a hole, boring machine wards off the second through-hole, and clamping position is the periphery of roundlet.
Embodiment 1：
A kind of angular gear processing technology, including step：
1) gear blank is processed
600 DEG C of preheating temperature, 800 DEG C of processing temperature；
2) rough turn；
3) gear hobbing；
4) gear quenching；
5) it is heat-treated；
6) it finishes.
The gear quenching of the step 4) is will to be quenched under angular gear workpiece heat to 1200 DEG C for the treatment of temperature
Processing.
The heat treatment of the step 5) first carries out high tempering to angular gear workpiece, carries out lonneal later.
The high tempering is to keep the temperature 5h at 550 DEG C.
The lonneal is to keep the temperature 5h at 200 DEG C.
The finishing of the step 6) is specially smart car I, and numerically controlled lathe smart car first through hole, clamping base is bull wheel end
Face, clamping position are the periphery of bull wheel end face and bull wheel；Cutting, chain digital control gear hobbing machine cut the gear teeth；Smart car II, numerical control lathe wheeled litter
Steamboat end face, clamping base are bull wheel end face；Grinding；Internal grinder grinds the second through-hole, and reference plane is the back of the body of bull wheel end face
Face, clamping position are the periphery of steamboat；It bores a hole, boring machine wards off the second through-hole, and clamping position is the periphery of roundlet.
Embodiment 2：
A kind of angular gear processing technology, including step：
1) gear blank is processed
800 DEG C of preheating temperature, 1000 DEG C of processing temperature；
2) rough turn；
3) gear hobbing；
4) gear quenching；
5) it is heat-treated；
6) it finishes.
The gear quenching of the step 4) is will to be quenched under angular gear workpiece heat to 1300 DEG C for the treatment of temperature
Processing.
The heat treatment of the step 5) first carries out high tempering to angular gear workpiece, carries out lonneal later.
The high tempering is to keep the temperature 4h at 600 DEG C.
The lonneal is to keep the temperature 4h at 250 DEG C.
The finishing of the step 6) is specially smart car I, and numerically controlled lathe smart car first through hole, clamping base is bull wheel end
Face, clamping position are the periphery of bull wheel end face and bull wheel；Cutting, chain digital control gear hobbing machine cut the gear teeth；Smart car II, numerical control lathe wheeled litter
Steamboat end face, clamping base are bull wheel end face；Grinding；Internal grinder grinds the second through-hole, and reference plane is the back of the body of bull wheel end face
Face, clamping position are the periphery of steamboat；It bores a hole, boring machine wards off the second through-hole, and clamping position is the periphery of roundlet.
Embodiment 3：
A kind of angular gear processing technology, including step：
1) gear blank is processed
1200 DEG C of preheating temperature, 1200 DEG C of processing temperature；
2) rough turn；
3) gear hobbing；
4) gear quenching；
5) it is heat-treated；
6) it finishes.
The gear quenching of the step 4) is will to be quenched under angular gear workpiece heat to 1500 DEG C for the treatment of temperature
Processing.
The heat treatment of the step 5) first carries out high tempering to angular gear workpiece, carries out lonneal later.
The high tempering is to keep the temperature 3h at 750 DEG C.
The lonneal is to keep the temperature 3h at 300 DEG C.
The finishing of the step 6) is specially smart car I, and numerically controlled lathe smart car first through hole, clamping base is bull wheel end
Face, clamping position are the periphery of bull wheel end face and bull wheel；Cutting, chain digital control gear hobbing machine cut the gear teeth；Smart car II, numerical control lathe wheeled litter
Steamboat end face, clamping base are bull wheel end face；Grinding；Internal grinder grinds the second through-hole, and reference plane is the back of the body of bull wheel end face
Face, clamping position are the periphery of steamboat；It bores a hole, boring machine wards off the second through-hole, and clamping position is the periphery of roundlet.
Finally it should be noted that：Above example is only to illustrate the present invention and not limits technology described in the invention
Scheme；Therefore, although this specification with reference to above-mentioned each embodiment to present invention has been detailed description, this
Field it is to be appreciated by one skilled in the art that still can modify to the present invention or equivalent replacement；And all do not depart from this
The technical solution of the spirit and scope of invention and its improvement should all be covered in scope of the presently claimed invention.
Claims (6)
1. a kind of angular gear processing technology, which is characterized in that including step：
1) gear blank is processed
600~1200 DEG C of preheating temperature, 800~1200 DEG C of processing temperature；
2) rough turn；
3) gear hobbing；
4) gear quenching；
5) it is heat-treated；
6) it finishes.
2. angular gear processing technology as described in claim 1, it is characterised in that：The gear quenching of the step 4) is will be oblique
Quenching treatment is carried out under gear workpiece heat to 1200~1500 DEG C for the treatment of temperature.
3. angular gear processing technology as described in claim 1, it is characterised in that：The heat treatment of the step 5) is first to helical teeth
Gear workpieces carry out high tempering, carry out lonneal later.
4. angular gear processing technology as claimed in claim 3, it is characterised in that：The high tempering is at 550~750 DEG C
3~5h of lower heat preservation.
5. angular gear processing technology as claimed in claim 3, it is characterised in that：The lonneal is at 200~300 DEG C
3~5h of lower heat preservation.
6. angular gear processing technology as described in claim 1, it is characterised in that：The finishing of the step 6) is specially essence
Vehicle I, numerically controlled lathe smart car first through hole, clamping base are bull wheel end face, and clamping position is the circle of bull wheel end face and bull wheel
Circumferential surface；Cutting, chain digital control gear hobbing machine cut the gear teeth；Smart car II, numerical control lathe wheeled litter steamboat end face, clamping base are bull wheel end face；It grinds
Mill；Internal grinder grinds the second through-hole, and reference plane is the back side of bull wheel end face, and clamping position is the periphery of steamboat；It bores a hole, wards off
Hole machine wards off the second through-hole, and clamping position is the periphery of roundlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810885830.5A CN108747236A (en) | 2018-08-06 | 2018-08-06 | A kind of angular gear processing technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810885830.5A CN108747236A (en) | 2018-08-06 | 2018-08-06 | A kind of angular gear processing technology |
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| CN108747236A true CN108747236A (en) | 2018-11-06 |
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| CN201810885830.5A Pending CN108747236A (en) | 2018-08-06 | 2018-08-06 | A kind of angular gear processing technology |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102091921A (en) * | 2011-01-07 | 2011-06-15 | 常州市万航工矿设备有限公司 | Method for manufacturing bevel gear of axle gear box for diesel locomotives |
| CN102672440A (en) * | 2012-04-28 | 2012-09-19 | 重庆市江津区宏盛机械制造有限公司 | Light rail output bevel wheel machining process |
| CN103231060A (en) * | 2013-03-30 | 2013-08-07 | 安徽省恒宇粉末冶金有限公司 | Powder metallurgy helical gear and preparation method thereof |
| CN103644283A (en) * | 2013-10-08 | 2014-03-19 | 大同齿轮(昆山)有限公司 | Eccentric helical gear and machining process |
| CN105714088A (en) * | 2014-12-05 | 2016-06-29 | 重庆永林机械设备有限公司 | Spindle box gear heat treatment technology |
| CN105855815A (en) * | 2016-05-27 | 2016-08-17 | 苏州威富达精密机械制造有限公司 | Machining technology of large gear for transmission of crane |
| CN105983844A (en) * | 2015-01-31 | 2016-10-05 | 重庆麦卡瑞机械制造有限公司 | Pinion machining process |
| CN107299202A (en) * | 2017-05-16 | 2017-10-27 | 沈阳透平机械股份有限公司 | The conditioning treatment process choice method of carburizing and quenching gear anti-distortion |
-
2018
- 2018-08-06 CN CN201810885830.5A patent/CN108747236A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102091921A (en) * | 2011-01-07 | 2011-06-15 | 常州市万航工矿设备有限公司 | Method for manufacturing bevel gear of axle gear box for diesel locomotives |
| CN102672440A (en) * | 2012-04-28 | 2012-09-19 | 重庆市江津区宏盛机械制造有限公司 | Light rail output bevel wheel machining process |
| CN103231060A (en) * | 2013-03-30 | 2013-08-07 | 安徽省恒宇粉末冶金有限公司 | Powder metallurgy helical gear and preparation method thereof |
| CN103644283A (en) * | 2013-10-08 | 2014-03-19 | 大同齿轮(昆山)有限公司 | Eccentric helical gear and machining process |
| CN105714088A (en) * | 2014-12-05 | 2016-06-29 | 重庆永林机械设备有限公司 | Spindle box gear heat treatment technology |
| CN105983844A (en) * | 2015-01-31 | 2016-10-05 | 重庆麦卡瑞机械制造有限公司 | Pinion machining process |
| CN105855815A (en) * | 2016-05-27 | 2016-08-17 | 苏州威富达精密机械制造有限公司 | Machining technology of large gear for transmission of crane |
| CN107299202A (en) * | 2017-05-16 | 2017-10-27 | 沈阳透平机械股份有限公司 | The conditioning treatment process choice method of carburizing and quenching gear anti-distortion |
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Application publication date: 20181106 |