CN108724090A - A kind of pilot operated spool valve air operated reversing valve extracting tool - Google Patents

A kind of pilot operated spool valve air operated reversing valve extracting tool Download PDF

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Publication number
CN108724090A
CN108724090A CN201810419779.9A CN201810419779A CN108724090A CN 108724090 A CN108724090 A CN 108724090A CN 201810419779 A CN201810419779 A CN 201810419779A CN 108724090 A CN108724090 A CN 108724090A
Authority
CN
China
Prior art keywords
fixed pin
fixed
hole
valve
extracting tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810419779.9A
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Chinese (zh)
Inventor
余浩
黄积
王仁昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Nuclear Power Corp
Original Assignee
Jiangsu Nuclear Power Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Nuclear Power Corp filed Critical Jiangsu Nuclear Power Corp
Priority to CN201810419779.9A priority Critical patent/CN108724090A/en
Publication of CN108724090A publication Critical patent/CN108724090A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Valve Housings (AREA)

Abstract

The invention belongs to reversal valves to overhaul field, and in particular to a kind of pilot operated spool valve air operated reversing valve extracting tool, including fixed pin assemblies, mounting plate and connection bolt, fixed pin assemblies are arranged in mounting plate upper surface;The fixed pin assemblies further include:Fixed pin, fixing key seat and positioning pin;The fixing key seat upper end is provided with fixed pin, and fixing key seat lower end is fixedly installed positioning pin;Fixing key seat lower end center is provided with tapped blind hole, and mounting plate center is provided with tapped through hole, and connection bolt passes through tapped through hole to screw in tapped blind hole and is threadedly coupled mounting plate and fixed pin assemblies.

Description

A kind of pilot operated spool valve air operated reversing valve extracting tool
Technical field
The invention belongs to reversal valves to overhaul field, and in particular to a kind of pilot operated spool valve air operated reversing valve extracting tool.
Background technology
Air operated reversing valve be it is a kind of to change gas in pipelines flow direction control element, be used in industrial control system in Adjust direction, flow, speed and the other parameters of medium.Pilot valve is all configured for the air operated reversing valve of important process control to make For operation and control condition and in case of emergency carry out enforceable safe control of valve position.
Air operated reversing valve can be classified as two kinds of side valve type and rotary valve according to spool shape, but side valve type air operated reversing valve exists It is extensive more than the application of rotary valve air operated reversing valve in the control system of compressed air.
Fig. 3 is a kind of structure diagram of closed type pilot operated spool valve air operated reversing valve, which includes mainly that electromagnetism is first Two parts of pilot valve and main valve, wherein slide valve gear is in main valve.The reversal valve is applied in compressed air circuit, passes through electricity The valve position of pivot losses or gains electric control electromagnetic priority valve, and then the guiding valve of the guide's air pressure promotion main valve exported by electromagnetic priority valve Action, to control the switching of compressed air or change the flow direction of compressed air.When solenoid valve dead electricity, compressed air It is switched to electromagnetic priority valve, while being flowed to the upper chamber of guiding valve, and acts on guiding valve top.In the effect of compressed air Under, guiding valve top seal pad is contacted with valve seat, closes compressed air, is also turned on and is started air and startup air exhaust.Work as electricity When magnet valve obtains electric, mobile armature movement overcomes initial tension of spring, electromagnetic priority valve to open, and guiding valve upper chamber arranges with electromagnetic priority valve Gas is connected, and guiding valve rises under the action of compressed air, and guiding valve lower seal pad is contacted with valve seat, connects compressed air and startup Air simultaneously closes off startup air exhaust.When armature or pilot valve break down, which can be with Emergency manual control is carried out by manual knob.
Air operated reversing valve is because of spies such as its resistance is small, fast response time, load capacity is big, performance reliability is high, service life length Point is widely used in the control system of compressed air.But meanwhile air operated reversing valve number of faults is also synchronous increases, how soon Speed, which efficiently repairs air operated reversing valve, seems particularly urgent and important.
The pilot operated spool valve air operated reversing valve of same type there is no offer dismantling device in the prior art, usually using such as lower section Formula overhauls reversal valve:The connection bolt of electromagnetic priority valve and main valve is unclamped, electromagnetic priority valve and main valve is detached, uses card Spring clamps or screwdriver is inserted into the pin hole above screw rod, fixes guiding valve, prevents its rotation, unclamps lock using ratchet spanner and sleeve Tight nut removes seal gasket press cover and gasket from starting in air vents, screw rod, spool, close is taken out from guiding valve upper chamber The components such as packing, piston remove spool, gasket, piston from screw rod successively, clean each component of reversal valve, check and repair respectively Component has the defects of no marking, if that can not repair, needs to be replaced, and sealing element and sealing ring is replaced, according to opposite with dismantling Sequence is completed returning for reversal valve and is filled.
The problems such as though this method can complete the maintenance of reversal valve, and there are guiding valve fixation difficulty, pin hole easy damageds, and then lead Cause frequent repetitive operation, repair time growth, working efficiency reduction, damage of components, equipment dependability and accuracy decline etc. Disadvantage.
Invention content
Purpose of the present invention is to provide a kind of pilot operated spool valve air operated reversing valve dismounting work in view of the above shortcomings of the prior art Tool, for solving the problems, such as being detected to air operated reversing valve rapidly and efficiently, repairing, change the outfit.
The technical scheme is that:
A kind of pilot operated spool valve air operated reversing valve extracting tool, it is characterised in that:Including fixed pin assemblies, mounting plate With connection bolt, fixed pin assemblies are arranged in mounting plate upper surface;The fixed pin assemblies further include:Fixed pin, fixation Key seat and positioning pin;The fixing key seat upper end is provided with fixed pin, and fixing key seat lower end is fixedly installed positioning pin;Fixed pin Seat lower end center is provided with tapped blind hole, and mounting plate center is provided with tapped through hole, and connection bolt is revolved across tapped through hole Enter in tapped blind hole and is threadedly coupled mounting plate and fixed pin assemblies.
Fixing key seat upper end as described above is equipped with fixed pin holes, and fixed pin is embedded in by fixed pin holes in fixing key seat End.
It is additionally provided with dowel hole, dowel hole size and positioning pin phase by the tapped through hole of mounting plate as described above Cooperation, for the positioning between fixing key seat and mounting plate.
Fixed pin quantity as described above matches with practical detaching equipment pin hole quantity.
Positioning pin quantity as described above is 1.
Mounting plate as described above is uniformly distributed on peripheries with installation threaded hole, and the installation for mounting plate is fixed.
A kind of pilot operated spool valve air operated reversing valve extracting tool designed by the present invention has the advantages that:
1, the extracting tool small volume, simple in structure, operation are easy, and are safeguarded simple;
2, reversal valve self structure is made full use of in extracting tool design, carry out dismounting using the tool changes without changing To valve self structure;
3, the mounting plate of the extracting tool is made of visualization high intensity organic glass, it can be achieved that tool was installed Journey visualizes, and then quick positioning when energy implementation tool installation;
4, reversal valve high safety and reliability is overhauled using the dismantling device, can effectively fixes guiding valve, while can effectively avoid Clamp pin hole damages the risk and consequence of equipment;
5, the dismounting work efficiency of reversal valve can be effectively improved using the dismantling device, while can guarantee the matter of reversal valve maintenance Amount.
Description of the drawings
Fig. 1 is a kind of pilot operated spool valve air operated reversing valve extracting tool schematic diagram designed by the present invention;
Fig. 2 is a kind of pilot operated spool valve air operated reversing valve extracting tool fixed pin modular construction signal designed by the present invention Figure;
Fig. 3 is the overall structure schematic diagram of pilot operated spool valve air operated reversing valve.
Wherein, 1-fixed pin assemblies;2-mounting plates;3-connection bolts;4-fixed pins;5-fixing key seats; 6-positioning pins;7-valve bodies;8-pistons;9-O-rings;10-screw rods;11-O-rings;12-gaskets;13-O-rings; 14-spools;15-seal gasket press covers;16-locking nuts;17-cocks;18-O-rings;19-O-rings;20-nameplates; 21-electromagnetic priority valves;22- tapped blind holes;23- tapped through holes.
Specific implementation mode
The technology of the present invention is described further below:
As shown in Fig. 1 to 2, a kind of pilot operated spool valve air operated reversing valve extracting tool, including:
A kind of pilot operated spool valve air operated reversing valve extracting tool, it is characterised in that:It is fixed including fixed pin assemblies 1, installation Plate 2 and connection bolt 3, fixed pin assemblies 1 are arranged in 2 upper surface of mounting plate;The fixed pin assemblies 1 further include:It is fixed Pin 4, fixing key seat 5 and positioning pin 6;5 upper end of the fixing key seat is provided with fixed pin 4, and 5 lower end of fixing key seat is fixedly installed Positioning pin 6;5 lower end center of fixing key seat is provided with tapped blind hole 22, and 2 center of mounting plate is provided with tapped through hole 23, even Connecting bolt 3 passes through tapped through hole 23 to screw in tapped blind hole 22 and is threadedly coupled mounting plate 2 and fixed pin assemblies 1.
5 upper end of the fixing key seat is equipped with fixed pin holes, and fixed pin 4 is embedded in 5 upper end of fixing key seat by fixed pin holes.
Dowel hole, dowel hole size and 6 phase of positioning pin are additionally provided with by the tapped through hole 23 of the mounting plate 2 Cooperation, for the positioning between fixing key seat 5 and mounting plate 2.
4 quantity of the fixed pin matches with practical detaching equipment pin hole quantity.
6 quantity of the positioning pin is 1.
The mounting plate 2 is uniformly distributed on peripheries with installation threaded hole, and the installation for mounting plate 2 is fixed.
In conjunction with shown in Fig. 1-3, the specific embodiment of the invention is:When carrying out the dismounting of reversal valve using the dismantling device:1) The connection bolt between electromagnetic priority valve 21 and valve body 7 is removed, electromagnetic priority valve 21 is put to specified region;
2) fixed pin 4 is inserted into the pin hole of 10 top of screw rod, while making fixed bolt hole and valve body on mounting plate 2 The connecting screw hole alignment of 7 tops;
3) fixing bolt is packed into the connecting screw hole of fixed bolt hole and 7 top of valve body on mounting plate 2;
4) valve body 7 is fixed using vice or other tools, is fastened fixing bolt in place using opening or double offset ring spanner;
5) ratchet spanner and sleeve is used to remove locking nut 16 from 7 lower section of valve body;
6) seal gasket press cover 15 and gasket 12 are removed from startup air vents;
7) fixing bolt between mounting plate 2 and valve body 7 is removed;
8) components such as screw rod 10, spool 14, gasket 12, piston 8 are taken out from guiding valve upper chamber;
9) spool 14, gasket 12, piston 8 are removed from screw rod 10 successively;
10) each component of reversal valve is cleaned, checks that each component has the defects of no marking, if any then being repaired to it, such as nothing Method reparation then needs to be replaced;
11) sealing element and sealing ring are replaced, completing returning for reversal valve according to the sequence opposite with dismantling fills.
The present invention is explained in detail above in conjunction with embodiment, but the present invention is not limited to above-described embodiments, at this Field those of ordinary skill within the scope of knowledge, can also make various changes without departing from the purpose of the present invention Change.The prior art may be used in the content not being described in detail in the present invention.

Claims (6)

1. a kind of pilot operated spool valve air operated reversing valve extracting tool, it is characterised in that:It is fixed including fixed pin assemblies (1), installation Plate (2) and connection bolt (3), fixed pin assemblies (1) are arranged in mounting plate (2) upper surface;The fixed pin assemblies (1) are also Including:Fixed pin (4), fixing key seat (5) and positioning pin (6);Fixing key seat (5) upper end is provided with fixed pin (4), fixed Key seat (5) lower end is fixedly installed positioning pin (6);Fixing key seat (5) lower end center is provided with tapped blind hole (22), and installation is fixed Plate (2) center is provided with tapped through hole (23), and connection bolt (3) passes through tapped through hole (23) to screw in tapped blind hole (22) will peace It fills fixed plate (2) and fixed pin assemblies (1) is threadedly coupled.
2. a kind of pilot operated spool valve air operated reversing valve extracting tool as described in claim 1, it is characterised in that:The fixed pin Seat (5) upper end is equipped with fixed pin holes, and fixed pin (4) is embedded in fixing key seat (5) upper end by fixed pin holes.
3. a kind of pilot operated spool valve air operated reversing valve extracting tool as claimed in claim 2, it is characterised in that:The installation is solid It is additionally provided with dowel hole by the tapped through hole (23) of fixed board (2), dowel hole size is matched with positioning pin (6), for solid Positioning between rationed marketing seat (5) and mounting plate (2).
4. a kind of pilot operated spool valve air operated reversing valve extracting tool as claimed in claim 3, it is characterised in that:The fixed pin (4) quantity matches with practical detaching equipment pin hole quantity.
5. a kind of pilot operated spool valve air operated reversing valve extracting tool as claimed in claim 4, it is characterised in that:The positioning pin (6) quantity is 1.
6. a kind of pilot operated spool valve air operated reversing valve extracting tool as claimed in claim 4, it is characterised in that:The installation is solid Fixed board (2) is uniformly distributed on peripheries with installation threaded hole, and the installation for mounting plate (2) is fixed.
CN201810419779.9A 2018-05-04 2018-05-04 A kind of pilot operated spool valve air operated reversing valve extracting tool Pending CN108724090A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810419779.9A CN108724090A (en) 2018-05-04 2018-05-04 A kind of pilot operated spool valve air operated reversing valve extracting tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810419779.9A CN108724090A (en) 2018-05-04 2018-05-04 A kind of pilot operated spool valve air operated reversing valve extracting tool

Publications (1)

Publication Number Publication Date
CN108724090A true CN108724090A (en) 2018-11-02

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CN201810419779.9A Pending CN108724090A (en) 2018-05-04 2018-05-04 A kind of pilot operated spool valve air operated reversing valve extracting tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109404604A (en) * 2018-11-27 2019-03-01 江苏核电有限公司 A kind of side valve type air operated reversing valve diagnostic device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003048170A (en) * 2001-08-09 2003-02-18 Chubu Plant Service Co Ltd Simultaneous turn prevention tool for bolt and nut
CN202480024U (en) * 2011-11-24 2012-10-10 四川亚美动力技术有限公司 Air intake cover detaching device
CN202572315U (en) * 2012-05-23 2012-12-05 襄阳金民晟机械制造有限公司 Gear disassembling tool for fuel oil pump
CN103624719A (en) * 2013-11-18 2014-03-12 广州飞机维修工程有限公司 Clamping and positioning device used for disassembling and assembling airplane pneumatic starter rotor and rotor disassembling and assembling method
CN107717867A (en) * 2017-11-26 2018-02-23 苏州听毅华环保科技有限公司 A kind of workpiece fixed mechanism
CN208246703U (en) * 2018-05-04 2018-12-18 江苏核电有限公司 A kind of pilot operated spool valve air operated reversing valve extracting tool

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003048170A (en) * 2001-08-09 2003-02-18 Chubu Plant Service Co Ltd Simultaneous turn prevention tool for bolt and nut
CN202480024U (en) * 2011-11-24 2012-10-10 四川亚美动力技术有限公司 Air intake cover detaching device
CN202572315U (en) * 2012-05-23 2012-12-05 襄阳金民晟机械制造有限公司 Gear disassembling tool for fuel oil pump
CN103624719A (en) * 2013-11-18 2014-03-12 广州飞机维修工程有限公司 Clamping and positioning device used for disassembling and assembling airplane pneumatic starter rotor and rotor disassembling and assembling method
CN107717867A (en) * 2017-11-26 2018-02-23 苏州听毅华环保科技有限公司 A kind of workpiece fixed mechanism
CN208246703U (en) * 2018-05-04 2018-12-18 江苏核电有限公司 A kind of pilot operated spool valve air operated reversing valve extracting tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109404604A (en) * 2018-11-27 2019-03-01 江苏核电有限公司 A kind of side valve type air operated reversing valve diagnostic device
CN109404604B (en) * 2018-11-27 2023-10-20 江苏核电有限公司 Slide valve type pneumatic reversing valve diagnosis device

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