CN108722962A - The purging method of part flushing device control system, part rinse-system and part - Google Patents
The purging method of part flushing device control system, part rinse-system and part Download PDFInfo
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- CN108722962A CN108722962A CN201810489319.3A CN201810489319A CN108722962A CN 108722962 A CN108722962 A CN 108722962A CN 201810489319 A CN201810489319 A CN 201810489319A CN 108722962 A CN108722962 A CN 108722962A
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- flushing
- control unit
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- rinsed
- setting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Cleaning In General (AREA)
Abstract
The invention discloses a kind of part flushing device control systems, control for part flushing device, control system includes carrying out the automatic control device of intelligent control for each executing agency to part flushing device and being instructed for being inputted to the reception external world to switch the human-computer interaction device of the operating mode of automatic control device, and automatic control device includes：Overturn control unit, flushing liquor controlled valve control unit, washing time control unit, flushing liquor pressure control unit, data collection control unit, the invention also discloses a kind of part rinse-system comprising part flushing device control system and part purging methods, the present invention, which realizes, automatically controls part flushing process, not only reduce human intervention, and due to the controllability of every cleaning parameter so that flushing effect is more preferable.The related data that can also be acquired by analyzing data, is arranged more efficient, energy-efficient flushing scheme.
Description
Technical field
The present invention relates to part flushing device fields, particularly, are related to a kind of part flushing device control system, part punching
Wash the purging method of system and part.
Background technology
Fifth wheel in precision component is that the main reason for causing the accident, part is rinsed well, can greatly reduce failure
Rate.Therefore, during the maintenance maintenance of mechanical equipment, the flush efficiency and rinsing quality of component of machine are to mechanical equipment
Maintenance maintenance work it is particularly significant.Existing part flushing device flushing process is complicated, needs excessive artificial intervention, causes
Cleaning efficiency is low；And the important parameter in existing part flushing device in many flushing processes does not have Modulatory character, leads
It causes cleaning effect undesirable, affects the quality of related components, or even the entire mechanical equipment production that parts can be installed
Raw harmful effect.
Invention content
The present invention provides a kind of part flushing device control system and control methods, to solve existing part flushing device
Flushing process is complicated, excessive human intervention is needed to lead to the technical problem that cleaning efficiency is low, cleaning effect is undesirable.
The technical solution adopted by the present invention is as follows：
A kind of part flushing device control system, be used for part flushing device control, part flushing device include pumping plant,
Rack and fuel tank, the top of rack is divided into flushing storehouse, lower part is divided into attachment installation bin, and setting is for installing and fixing in flushing storehouse
The horizontal table of part to be rinsed, horizontal table rotate setting in the horizontal direction, and horizontal table is equipped with to drive and waits rushing
The switching mechanism that part is overturn in an axial direction is washed, the flushing liquor in pumping plant driving fuel tank is transmitted to flushing through at least two groups flushing line
Storehouse is rinsed part, and control system includes carrying out the automatic of intelligent control for each executing agency to part flushing device
Control device and for receiving extraneous input instruction to switch the human-computer interaction device of the operating mode of automatic control device, from
Dynamic control device includes：Overturn control unit, flushing liquor controlled valve control unit, washing time control unit, flushing of hydraulic
Power control unit, data collection control unit,
Overturning control unit drives fitting turnover for controlling switching mechanism,
Flushing liquor controlled valve control unit is for controlling corresponding flushing line punching in fitting turnover to set angle
The switch of washing lotion valve,
Washing time control unit is for controlling the corresponding washing time of each group flushing line work, intermittent time and cycle
Number,
Flushing liquor pressure control unit is used to control the pressure of flushing liquor in each group flushing line；
Data collection control unit is for acquiring and storing every data parameters in part flushing device flushing process.
Further, the vibrating motor for driving part to vibrate is provided in flushing storehouse, automatic control device further includes
Frequency control unit for adjusting vibrating motor working frequency.
Further, part flushing device further include for part inner cavity and/or the compression that is purged of outer surface
Air cannon and/or purging gas circuit, automatic control device further include for controlling whether compressor gun and/or purging gas circuit are opened
Purging control unit.
Further, automatic control device further includes the irrigating fluid temperature that set temperature section is in for controlling flushing liquor
Control unit, irrigating fluid temperature control device are cooling pump or air-cooled radiator.
According to another aspect of the present invention, a kind of part rinse-system is also provided, including part flushing device and above-mentioned
Control system.
Further, above-mentioned part flushing device includes pumping plant, rack and fuel tank, the top of rack be divided into flushing storehouse, under
Part is attachment installation bin, is arranged in flushing storehouse for installing the horizontal table with fixed part to be rinsed, horizontal table
Rotation setting in the horizontal direction, horizontal table are equipped with the switching mechanism for driving part to be rinsed to overturn in an axial direction, and pumping plant drives
Flushing liquor in dynamic fuel tank is transmitted to flushing storehouse through at least two groups flushing line and is rinsed to part.
Further, flushing storehouse is additionally provided with oil gas separator, for extracting the mist of oil in flushing storehouse, and will be through separation
Satisfactory air is discharged into air after system separation；Strainer is arranged under the oil-collecting hole of fuel tank junction in flushing storehouse, is used for root
Judge whether to rinse well according to there is free from admixture in strainer.
In accordance with a further aspect of the present invention, a kind of purging method of part is also provided, above-mentioned part rinse-system is applied to,
It comprises the steps of：
Part to be rinsed is installed on to the initial position set on horizontal table；
Extraneous input instruction is received through human-computer interaction device, and through automatic control device control part flushing device according to setting
Determine program to be automatically rinsed part.
Further, automatic control device control part flushing device is rinsed packet to part automatically according to setting program
It includes：
Surface and inner cavity rinsing step：In the surface washing stage, flushing liquor pressure control unit controls flushing liquor to setting
Level pressure force value, overturning control unit control switching mechanism drive part to be overturn by setup parameter, and the control of flushing liquor controlled valve is single
First control surface flushing line is opened, and washing time control unit control surface flushing line is by the washing time and interval set
Time is rinsed, and data collection control unit acquires and stores every data parameters in flushing process, surface washing stage
After the completion, flushing liquor controlled valve control unit control surface flushing line is closed, automatically into inner cavity rinse stage；In inner cavity
In rinse stage, flushing liquor pressure control unit controls flushing liquor to setup pressure value, and overturning control unit controls switching mechanism
Part is driven to be overturn by setup parameter, flushing liquor controlled valve control unit controls corresponding in fitting turnover to set angle
Inner cavity flushing line is opened, other flushing lines are closed, and washing time control unit controls inner cavity flushing line rushing by setting
It washes the time and the intermittent time is rinsed, data collection control unit acquires and stores every data parameters in flushing process；
Secondary flushing and purge step：It is secondary flushing refer to for part be difficult to the position rinsed according to setting program into
Row rinses again, and in secondary rinse stage, flushing liquor pressure control unit controls flushing liquor to setup pressure value, overturning control
Unit controls switching mechanism and part is driven to be overturn by setup parameter, and flushing liquor controlled valve control unit is in fitting turnover to setting
Control the switch of corresponding flushing line when angle, washing time control unit control flushing line by the washing time of setting and
Intermittent time is rinsed, and data collection control unit acquires and stores every data parameters in flushing process, secondary flushing
All flushing lines are closed after the completion, automatically into purge stages；In purge stages, purging control unit controls compressed air
Rifle and/or purging gas circuit are opened, and pressure-air dries up inner cavity of component and surface by high pressure air rifle and/or flushing line.
Further, after surface and inner cavity rinsing step, before secondary flushing and purge step, rotary work turntable
Part is driven to be rotated by set angle in horizontal plane.
Further, automatic control device control part flushing device is automatically rinsed also part according to setting program
Including：Before executing secondary flushing and purge step, judge that surface and inner cavity rinse whether reach the first setting cycle-index,
Eligible lower into secondary flushing and purge step；Flow, which is rinsed, after executing secondary flushing and purge step terminates it
Before, judge whether inner cavity cleaning reaches the second setting cycle-index, terminates in eligible undershoot wash journey.
Further, further include during being rinsed automatically to part by setup program：Pass through human-computer interaction device
Input pause instruction, and suspend all programs through automatic control device control part flushing device, after pause selection by program after
Continue or make part flushing device to reset.
It can be seen from the above technical proposal that part flushing device control system, part rinse-system and part of the present invention
Purging method, control system includes automatically controlling dress for carry out intelligent control to each executing agency of part flushing device
It sets and for receiving extraneous input instruction to switch the human-computer interaction device of the operating mode of automatic control device, by man-machine
Interactive device input instruction, control system by control fitting turnover, rinse fluid valve door switch, washing time, flushing liquor pressure,
Data acquisition etc., which is realized, automatically controls part flushing process, not only reduces human intervention, and since items rinse ginseng
Several controllability so that flushing effect is more preferable.The related data that can also be acquired by analyzing data, setting is more efficient, saves
The flushing scheme of energy.
Other than objects, features and advantages described above, the present invention also has other objects, features and advantages.
Below with reference to accompanying drawings, the present invention is described in further detail.
Description of the drawings
The attached drawing constituted part of this application is used to provide further understanding of the present invention, schematic reality of the invention
Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.In the accompanying drawings：
Fig. 1 is the part flushing device control system principle block diagram of the preferred embodiment of the present invention；
Fig. 2 is the part flushing device control system principle block diagram of another preferred embodiment of the present invention；
Fig. 3 is the part purging method steps flow chart schematic diagram of the preferred embodiment of the present invention.
Specific implementation mode
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Referring to Fig.1, according to an aspect of the present invention, a kind of flushing device control system 10 is provided, is rinsed for part
The control of equipment 20, part flushing device include pumping plant, rack and fuel tank, the top of rack is divided into flushing storehouse, lower part be divided into it is attached
Part installation bin, the interior setting of flushing storehouse is for installing the horizontal table with fixed part to be rinsed, and horizontal table is in level side
It is arranged to rotation, horizontal table is equipped with the switching mechanism for driving part to be rinsed to overturn in an axial direction, and pumping plant drives in fuel tank
Flushing liquor be transmitted to flushing storehouse through at least two groups flushing line part be rinsed, which includes for zero
Each executing agency of part flushing device carry out intelligent control automatic control device 40 and for receive extraneous input instruction with
Switch the human-computer interaction device 30 of the operating mode of automatic control device.Automatic control device 40 includes：Overturning control unit 41,
Flushing liquor controlled valve control unit 42, washing time control unit 43, data collection control unit 44,
Overturning control unit 41 drives fitting turnover for controlling switching mechanism,
Flushing liquor controlled valve control unit 42 in fitting turnover to set angle for controlling corresponding flushing line
The switch of flushing liquor valve,
Washing time control unit 43 is for controlling the corresponding washing time of each group flushing line work, intermittent time and following
Ring number,
Flushing liquor pressure control unit 44 is used to control the pressure of flushing liquor in each group flushing line；
Data collection control unit 45 is for acquiring and storing every data parameters in part flushing device flushing process.
It should be noted that the part washing device connection that each control unit is corresponding in control system 10, specifically,
Overturning control unit 41 is connect with overturning drive device, and flushing liquor controlled valve control unit 42 connects with flushing liquor controlled valve
Connect, washing time control unit 43 is connect with all devices that it is controlled, such as overturning drive device, flushing liquor controlled valve,
Flushing pressure control device, data acquisition device, blow device etc., flushing liquor pressure control unit 44 are filled with flushing pressure control
Connection is set, data collection control unit 45 is connect with data acquisition device.
In an embodiment of the present invention, human-computer interaction device 30 is to lead to touch screen programming software EBpro (Easy based on prestige synthetic fibre
Builder Pro), the Human-machine Control interface of touch screen establishment is led to using prestige synthetic fibre.Overturning drive device is to be arranged in flushing storehouse
The servo motor being connect with horizontal table drives fitting turnover by the servo motor, and servo motor reversal rate can be with
It is adjusted by human-computer interaction device 30.The control of flushing liquor flushing pressure is realized by overflow valve and/or proportioning valve, overflow
Valve realizes that the range of flushing liquor pressure is adjusted and adjusts to required pressure value that it is by changing dynamoelectric proportion valve precisely to adjust
Aperture realize, that is, adjust to required pressure value.
Optionally, the vibrating motor for driving part to vibrate is provided in flushing storehouse, with reference to Fig. 2, automatic control device
40 further include the frequency control unit 45 for adjusting above-mentioned vibrating motor working frequency.Specifically, it is arranged on vibrating motor
There is frequency converter, the vibration frequency of vibrating motor is adjusted by frequency converter, frequency control unit 45 and the frequency converter of vibrating motor connect
It connects.By taking aero-engine casing part rinses control system as an example, vibration frequency is continuously adjusted within the scope of 0Hz~25Hz.
Optionally, part flushing device further include for part inner cavity and/or the compression that is purged of outer surface it is empty
Air gun and/or purging gas circuit, with reference to Fig. 2, automatic control device 40 further includes for controlling compressor gun and/or purging gas circuit
The purging control unit 46 whether opened.Purging control unit 46 switchs and purges gas circuit valve with compressor gun and is connected.
Compressor gun is directly connected to shop air, and the switch of compressor gun is controlled by purging control unit 46, is carried out to part
Purging.After flushing liquor controlled valve control unit 42 controls the closing of flushing liquor valve, the purging control purging of control unit 46
Gas circuit valve opening, pressure-air enter flushing storehouse by flushing line and are purged to part.
Optionally, further include the irrigating fluid temperature control list that set temperature section is in for controlling flushing liquor with reference to Fig. 2
Member 47.Irrigating fluid temperature control unit 47 and temperature-adjusting device cooling pump, air-cooled radiator etc. are connected.Specifically, with boat
Empty engine casing part rinses for control system, when irrigating fluid temperature is more than 45 DEG C, irrigating fluid temperature control unit
The cooling pump work of 47 controls, 45 DEG C or less irrigating fluid temperature control units 47 control air-cooled radiator and are cooled down to flushing liquor.
Correspondingly, the present invention also provides a kind of part rinse-system, which includes part flushing device
And the control system of any of the above-described embodiment.
Above-mentioned part flushing device includes pumping plant, rack and fuel tank, and the top of rack is divided into flushing storehouse, lower part is divided into attachment
Installation bin, the interior setting of flushing storehouse is for installing the horizontal table with fixed part to be rinsed, and horizontal table is in the horizontal direction
Rotation setting, horizontal table are equipped with the switching mechanism for driving part to be rinsed to overturn in an axial direction, and pumping plant drives in fuel tank
Flushing liquor is transmitted to flushing storehouse through at least two groups flushing line and is rinsed to part.
By taking aero-engine casing part rinses control system as an example, including pumping plant, rack and fuel tank, pumping plant driving oil
Flushing liquor in case is transmitted to flushing storehouse through at least two groups flushing line and is rinsed to part.It is right that fuel tank is located at washer rack
Side, for convenience of oil tank cleaning, in fuel tank lateral surface trepanning.Pumping plant is placed in behind washer rack, takes up an area face to save equipment
Product, convenient operating maintenance.Horizontal operation turntable is located in working bin, installation and fixation for rinsing casing part.Work turns
Platform makes of stainless steel, load-bearing 150Kg.Multiple card slots are arranged in horizontal table in the horizontal direction, and water is realized by machine driving
Flat workbench is interior in the horizontal direction to drive casing part to be rotated.The servo electricity that setting is connect with horizontal table in flushing storehouse
Machine drives casing part to overturn in an axial direction by the servo motor, and servo motor reversal rate can pass through human-computer interaction device
30 adjustment.By driving part to rotate horizontally and overturning in an axial direction, adjusts each inner cavity of casing part to be rinsed and pipeline is in
Advantageous flush position makes the oil being distributed in casing, air pipe and inner cavity blind area and dead angle be in highest point as possible, being convenient for will
Fifth wheel in casing is rinsed well.The vibrating motor for driving part to vibrate is provided in flushing storehouse.It is flushed in part
Cheng Zhong, vibrating motor drive the vibration of casing part axial, vibration frequency to be continuously adjusted within the scope of 0Hz~25Hz.Casing is rushing
Low amplitude vibrations are done in an axial direction during washing, and the fifth wheel that will be present in casing inner cavity and pipeline is forced to vibration, to reach
To the effect for overcoming its adhesive force, and under the action of the scouring force of flushing liquor, it is rinsed liquid band and goes out casing.Part flushing device
Further include for part inner cavity and/or the compressor gun that is purged of outer surface and/or purging gas circuit.Compressor gun
Directly it is connect with shop air.Shop air is connected to flushing line, when flushing liquor controlled valve is closed, air source and flushing
Pipeline is connected, and compressed air enters flushing storehouse, realizes the purging to part.Part flushing device further includes for controlling flushing liquor
The irrigating fluid temperature control device of temperature, irrigating fluid temperature control device are cooling pump or air-cooled radiator.Specifically, with boat
Empty engine casing part rinses for control system, when irrigating fluid temperature is more than 45 DEG C, cooling pump work, and 45 DEG C or less
Flushing liquor is cooled down by air-cooled radiator.
Optionally, flushing storehouse is additionally provided with oil gas separator, for extracting the mist of oil in flushing storehouse, and will be through segregative line
Satisfactory air is discharged into air after system separation；Strainer is arranged under the oil-collecting hole of fuel tank junction in flushing storehouse, is used for basis
There is free from admixture to judge whether to rinse well in strainer.By taking aero-engine casing part rinses control system as an example, casing zero
Part is in flushing process, and especially in piece surface flushing process, flushing liquor can splash to form mist of oil, to keep in flushing storehouse
When door is rinsed in clarity and unlatching, influence of the mist of oil to operator and working environment is rinsed, working bin mist of oil point is provided with
From system, the air for meeting environmental requirement is discharged into air by the mist of oil extracted in time in flushing storehouse after piece-rate system detaches
In；.In fuel tank first half, with the oil-collecting hole of flushing storehouse junction in the following, provided with strainer is checked, flushing liquor strainer stream on inspection
Oil return box.Judge whether casing part is rinsed well by whether having impurity particle in inspection strainer.
Correspondingly, the present invention also provides a kind of purging method of part, the part for being applied to any of the above-described embodiment rushes
System is washed, with reference to Fig. 3, is comprised the steps of：Part to be rinsed is installed on to the initial position set on horizontal table；Through people
Machine interactive device receives extraneous input instruction, and automatically right according to setting program through automatic control device control part flushing device
Part is rinsed.
By taking aero-engine casing part purging method as an example, casing part is installed on horizontal table, manually
Part is adjusted perpendicular to horizontal plane.It is that (time setting had to be larger than 7 points in 30 minutes to input washing time by the Human-machine Control page
Clock), the intermittent time is 15 seconds, and surface and inner cavity rinsing step cycle-index are 1 time, secondary flushing and purge step cycle-index
Be 2 times, flushing temperature be 25 DEG C of room temperature, flushing pressure be 0.6~0.8MPa, proportioning valve pressure controlling control accuracy setting ±
Within 0.5%, in surface washing, inner cavity flushing and secondary flushing, flushing of hydraulic force value can be set as identical value, can also be set as different
Value.To ensure that flushing effect, the setting of washing time have to be larger than 7 minutes.Casing inner cavity of component contains 6 support plates and is divided into three
Group, is named as 1,2 support plates herein, 6,7 support plates, M, N support plate, and casing fitting turnover set angle is：90 °~0 ° in surface washing
~90 °~180 °~90 °, the angle that casing part stops during inner cavity is rinsed is 126 °~180 °~180 °~90 °~0 °, wherein
Casing part rests on 126 ° and is rinsed to 1,2 support plates, and casing part rests on 180 ° and is rinsed to 6,7 support plates, casing
Part rests on 180 °~90 °~0 ° and is rinsed to M, N support plate；Casing part and horizontal plane angle are 90 ° in secondary flushing.
In embodiments of the present invention, automatic control device control part flushing device according to setting program automatically to part into
Row rinses：
Surface and inner cavity rinsing step：In the surface washing stage, flushing liquor pressure control unit controls flushing liquor to setting
Level pressure force value, overturning control unit control switching mechanism drive part to be overturn by setup parameter, and the control of flushing liquor controlled valve is single
First control surface flushing line is opened, and washing time control unit control surface flushing line is by the washing time and interval set
Time is rinsed, and data collection control unit acquires and stores every data parameters in flushing process, surface washing stage
After the completion, flushing liquor controlled valve control unit control surface flushing line is closed, automatically into inner cavity rinse stage；In inner cavity
In rinse stage, flushing liquor pressure control unit controls flushing liquor to setup pressure value, and overturning control unit controls switching mechanism
Part is driven to be overturn by setup parameter, flushing liquor controlled valve control unit controls corresponding in fitting turnover to set angle
Inner cavity flushing line is opened, other flushing lines are closed, and washing time control unit controls inner cavity flushing line rushing by setting
It washes the time and the intermittent time is rinsed, data collection control unit acquires and stores every data parameters in flushing process；
Secondary flushing and purge step：It is secondary flushing refer to for part be difficult to the position rinsed according to setting program into
Row rinses again, and in secondary rinse stage, flushing liquor pressure control unit controls flushing liquor to setup pressure value, overturning control
Unit controls switching mechanism and part is driven to be overturn by setup parameter, and flushing liquor controlled valve control unit is in fitting turnover to setting
Control the switch of corresponding flushing line when angle, washing time control unit control flushing line by the washing time of setting and
Intermittent time is rinsed, and data collection control unit acquires and stores every data parameters in flushing process, secondary flushing
All flushing lines are closed after the completion, automatically into purge stages；In purge stages, purging control unit controls compressed air
Rifle and/or purging gas circuit are opened, and pressure-air dries up inner cavity of component and surface by high pressure air rifle and/or flushing line.
By taking aero-engine casing part purging method as an example, automatic control device control casing part flushing device is pressed
According to setting program automatically to casing part be rinsed including：
Surface and inner cavity rinsing step：In the surface washing stage, flushing liquor pressure control unit by overflow valve and/or
Dynamoelectric proportion valve controls flushing liquor in 0.6~0.8MPa ranges, flushing liquor controlled valve control unit control surface flushing line
It opens, overturning control unit control switching mechanism drives part by 90 °~0 °~90 °~180 °~90 ° of angle with horizontal plane
Sequence is at the uniform velocity overturn, and flushing liquor is rinsed casing part during casing fitting turnover, and control system inner setting exists
In surface washing step, part overturns 90 ° in every 90 seconds, and data collection control unit acquires and stores each item number in flushing process
According to parameter, and by working out exclusive data acquisition software, printing reports export rinsing step and pressure curve, surface washing stage
After the completion, flushing liquor controlled valve control unit control surface flushing line is closed；In the rinse stage of inner cavity, flushing liquor pressure
Control unit controls flushing liquor in 0.6~0.8MPa ranges, flushing liquor switch valve gate by overflow valve and/or dynamoelectric proportion valve
Unit processed is opened corresponding flushing liquor controlled valve when casing fitting turnover is to corresponding position and is rinsed, and overturning control is single
Member control switching mechanism drives casing fitting turnover to 126 °, and flushing liquor controlled valve control unit controls 1,2 support plates and corresponds to punching
Washing lotion switch valve is opened, and is rinsed to lubricating oil oil inlet pipe on No. 1 support plate and No. 2 support plate mounting bases, 1,2 support plates have rinsed
At interval is after 15 seconds, and overturning control unit control switching mechanism drives casing part by being turned to 180 °, flushing liquor switch valve
Door control unit controls 6,7 support plates and corresponds to flushing liquor controlled valve opening, to No. 6 support plate lubricating oil oil inlet pipes and No. 7 support plate installations
Seat is rinsed, and 6,7 support plates, which rinse, to be completed, and for interval after 15 seconds, overturning control unit control switching mechanism drives casing part point
180 ° are clipped to, 90 °, 0 ° of three position, flushing liquor controlled valve control unit control M, N support plate corresponds to flushing liquor controlled valve and beats
It opens, fixture M interfaces is rinsed to front-end bearing pedestal and preceding oil return pond upper screwed hole N interfaces are rinsed, data collection control unit is adopted
Collect and store every data parameters in flushing process, and by exclusive data acquisition software, printing reports export rinsing step
And pressure curve.
Secondary flushing and purge step：The secondary flushing of casing part is the front-end bearing pedestal for being difficult to rinse for casing part
It rinses fixture M interfaces and preceding oil return pond upper screwed hole N interfaces is rinsed again, in secondary rinse stage, flushing liquor pressure
Control unit controls flushing liquor in 0.6~0.8MPa ranges, due to setting secondary flushing by overflow valve and/or dynamoelectric proportion valve
Middle casing part is 90 ° with horizontal plane angle, so need not be overturn in secondary flushing, flushing liquor controlled valve control unit control
M, N support plate processed corresponds to flushing liquor controlled valve opening, and data collection control unit acquires and stores each item number in flushing process
According to parameter, and by exclusive data acquisition software, printing reports export rinsing step and pressure curve.It has been rinsed until secondary
At.Secondary flushing completes the control of overflush fluid controlled valve control unit and closes all flushing liquor valves, automatically into purging rank
Section；In purge stages, purging control unit control compressor gun and purging gas circuit valve are fully open, and pressure-air passes through
High pressure air rifle and flushing line drying inner cavity of component and surface.After the completion of purging, entire flow of rinsing terminates.
Optionally, after surface and inner cavity rinsing step, before secondary flushing and purge step, rotary work turntable band
Dynamic part is rotated in horizontal plane by set angle.By taking aero-engine casing part purging method as an example, surface and inner cavity punching
After washing step, before secondary flushing and purge step, 180 ° of rotary table, drive casing part in level in the horizontal plane
180 ° are rotated in face.
Optionally, by taking aero-engine casing part purging method as an example, automatic control device control part flushing is set
Further include for being rinsed automatically to casing part according to setting program：Before executing secondary flushing and purge step, judge
Whether surface and inner cavity flush cycle number reach 1 time, if surface and inner cavity flush cycle number are not up to 1 time, circular list
Face and inner cavity rinsing step enter secondary flushing and purge step if surface and inner cavity flush cycle number reach 1 time；?
After executing secondary flushing and purge step, judge whether secondary flushing and purging reach 2 times, if not up to 2 times, recycle two
Secondary flushing and purge step are rinsed flow and are terminated if reaching 2 times.
Optionally, further include during being rinsed automatically to part by setup program：It is defeated by human-computer interaction device
Enter pause instruction, and suspend all programs through automatic control device control part flushing device, selection is by program continuation after pause
Or part flushing device is made to reset.By taking aero-engine casing part purging method as an example, in surface and inner cavity rinsing step
Or secondary flushing and purge step can may be selected to continue to complete remaining step after pause by Human-machine Control interface time out program
Suddenly.If without completing remaining step, equipment returns to original state after clicking Human-machine Control interface reset button, can restart
It rinses.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (12)
1. a kind of part flushing device control system, is used for the control of part flushing device, the part flushing device includes pump
Stand, rack and fuel tank, the top of the rack is divided into flushing storehouse, lower part is divided into attachment installation bin, in the flushing storehouse setting use
In the horizontal table of installation and fixed part to be rinsed, the horizontal table rotates setting, the level in the horizontal direction
Workbench is equipped with the switching mechanism for driving the part to be rinsed to overturn in an axial direction, and the pumping plant drives rushing in the fuel tank
Washing lotion is transmitted to the flushing storehouse through at least two groups flushing line and is rinsed to the part, which is characterized in that
The control system includes carrying out automatically controlling for intelligent control for each executing agency to the part flushing device
Device and for receiving extraneous input instruction to switch the human-computer interaction device of the operating mode of the automatic control device, institute
Stating automatic control device includes：It overturns control unit, flushing liquor controlled valve control unit, washing time control unit, rinse
Hydraulic coupling control unit, data collection control unit,
The overturning control unit drives the fitting turnover for controlling the switching mechanism,
The flushing liquor controlled valve control unit is for controlling the corresponding punching in the fitting turnover to set angle
The switch of flushing of pipeline fluid valve is washed,
The washing time control unit for control described in each group flushing line work corresponding washing time, the intermittent time and
Cycle-index,
The flushing liquor pressure control unit is used to control the pressure of flushing liquor in flushing line described in each group；
The data collection control unit is for acquiring and storing the ginseng of each item data in the part flushing device flushing process
Number.
2. part flushing device control system according to claim 1, which is characterized in that
The vibrating motor for driving the part vibration is provided in the flushing storehouse, the automatic control device further includes using
In the frequency control unit for adjusting the vibrating motor working frequency.
3. part flushing device control system according to claim 1, which is characterized in that
The part flushing device further include for the part inner cavity and/or the compressor gun that is purged of outer surface
And/or purging gas circuit, the automatic control device further include for controlling whether the compressor gun and/or purging gas circuit are opened
The purging control unit opened.
4. part flushing device control system according to claim 1, which is characterized in that
The automatic control device further includes the irrigating fluid temperature control unit that set temperature section is in for controlling flushing liquor,
The irrigating fluid temperature control device is cooling pump or air-cooled radiator.
5. a kind of part rinse-system, including part flushing device and the control system as described in Claims 1-4 is any.
6. part rinse-system according to claim 5, which is characterized in that
The part flushing device includes pumping plant, rack and fuel tank, and the top of the rack is divided into flushing storehouse, lower part is divided into attachment
Installation bin, the interior setting of the flushing storehouse exist for installing the horizontal table with fixed part to be rinsed, the horizontal table
Horizontal direction rotation setting, the horizontal table are equipped with the switching mechanism for driving the part to be rinsed to overturn in an axial direction,
The pumping plant drive the flushing liquor in the fuel tank through at least two groups flushing line be transmitted to the flushing storehouse to the part into
Row rinses.
7. part rinse-system according to claim 6, which is characterized in that
The flushing storehouse is additionally provided with oil gas separator, for extracting the mist of oil in the flushing storehouse, and will be through piece-rate system
Satisfactory air is discharged into air after separation；
Strainer is arranged under the oil-collecting hole of the fuel tank junction in the flushing storehouse, for having free from admixture to sentence according in the strainer
It is disconnected whether to rinse well.
8. a kind of purging method of part, which is characterized in that it is applied to any part rinse-system of claim 5 to 7,
It comprises the steps of：
Part to be rinsed is installed on to the initial position set on horizontal table；
Extraneous input instruction is received through human-computer interaction device, and through automatic control device control part flushing device according to setting journey
Sequence is automatically rinsed part.
9. the purging method of part according to claim 8, which is characterized in that
Automatic control device control part flushing device according to setting program automatically to part be rinsed including：
Surface and inner cavity rinsing step：In the surface washing stage, flushing liquor pressure control unit control flushing liquor to set pressure
Force value, overturning control unit control switching mechanism drive part to be overturn by setup parameter, flushing liquor controlled valve control unit control
Control surface flushing line is opened, and washing time control unit control surface flushing line is rinsed by the washing time of setting,
Data collection control unit acquires and stores every data parameters in flushing process, after the completion of the surface washing stage, institute
It states flushing liquor controlled valve control unit and controls the surface flushing piping closing, automatically into inner cavity rinse stage；In inner cavity
In rinse stage, the flushing liquor pressure control unit controls the flushing liquor extremely
Setup pressure value, the overturning control unit control switching mechanism drive part to be overturn by setup parameter, the flushing liquor
Controlled valve control unit controls corresponding inner cavity flushing line in the fitting turnover to set angle and opens, other flushings
Pipeline is closed, and the washing time control unit control inner cavity flushing line is rushed by the washing time and intermittent time of setting
It washes, the data collection control unit acquires and stores every data parameters in flushing process；
Secondary flushing and purge step：The secondary flushing refers to the journey for being difficult to the position rinsed according to setting for the part
Sequence is rinsed again, and in the secondary rinse stage, the flushing liquor pressure control unit controls the flushing liquor to setting
Level pressure force value, the overturning control unit control the switching mechanism and part are driven to be overturn by setup parameter, and the flushing liquor is opened
Closing valve control unit controls the switch of corresponding flushing line, the washing time in the fitting turnover to set angle
Control unit control flushing line is rinsed by the washing time and intermittent time of setting, and the data collection control unit is adopted
Collect and store every data parameters in flushing process, all flushing lines are closed after the completion of the secondary flushing, automatically into
Purge stages；In the purge stages, the purging control unit control compressor gun and/or purging gas circuit are opened, high
Air is pressed to dry up the inner cavity of component and surface by the high pressure air rifle and/or the flushing line.
10. the purging method of part according to claim 9, which is characterized in that
After the surface and inner cavity rinsing step, before secondary flushing and purge step, described in the drive of rotary work turntable
Part is rotated in horizontal plane by set angle.
11. the purging method of part according to claim 9, which is characterized in that
The automatic control device control part flushing device, which is automatically rinsed part according to setting program, further includes：
Before executing the secondary flushing and purge step, judge whether the surface and inner cavity flushing reach the first setting and follow
Ring number, eligible lower into the secondary flushing and purge step；
Before rinsing flow after executing the secondary flushing and purge step and terminating, judge whether the inner cavity cleaning reaches
Second setting cycle-index, terminates in eligible undershoot wash journey.
12. the purging method of part according to claim 9, which is characterized in that
It is described part is rinsed automatically by setup program during further include：It is temporary by human-computer interaction device input
Stop instruction, and control the part flushing device through the automatic control device and suspend all programs, selection is by described after pause
Program continues or the part flushing device is made to reset.
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| CN201810489319.3A CN108722962B (en) | 2018-05-21 | 2018-05-21 | Part washing equipment control system, part washing system and part washing method |
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| CN201810489319.3A CN108722962B (en) | 2018-05-21 | 2018-05-21 | Part washing equipment control system, part washing system and part washing method |
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