CN108719941A - The method to be made soy sauce using olive fruit juice - Google Patents

The method to be made soy sauce using olive fruit juice Download PDF

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Publication number
CN108719941A
CN108719941A CN201810982486.1A CN201810982486A CN108719941A CN 108719941 A CN108719941 A CN 108719941A CN 201810982486 A CN201810982486 A CN 201810982486A CN 108719941 A CN108719941 A CN 108719941A
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soy sauce
fruit juice
olive fruit
sauce
oil
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CN108719941B (en
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张文学
吴正云
程述敏
常聪
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Sichuan University
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Sichuan University
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/50Soya sauce
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/28Removal of unwanted matter, e.g. deodorisation or detoxification using microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mycology (AREA)
  • Microbiology (AREA)
  • Soy Sauces And Products Related Thereto (AREA)

Abstract

The present invention provides a kind of methods to be made soy sauce using olive fruit juice, include the following steps:(1) by dregs of beans and wheat bran mixing, addition water carries out profit water after 105~110 DEG C of dry blowing, then is steamed at 118~125 DEG C;(2) material after steaming is cooled to 33~35 DEG C, accesses soy sauce koji, 48~50h is cultivated under conditions of 28~32 DEG C, relative humidity are 83%~87%, obtains soy sauce Cheng Qu;(3) olive fruit juice syrup and common syrup are prepared;(4) olive fruit juice syrup and common syrup are mixed, salt mixing is then added, admixes soy sauce Cheng Qu and sauce unstrained spirits is made;(5) it ferments 23~27 days to sauce unstrained spirits under conditions of 40~45 DEG C and obtains fermentation sauce unstrained spirits;(6) fermentation sauce unstrained spirits is carried out impregnating leaching oil operation, gained soy sauce crude product is stood 1~3 day, sediment is filtered to remove to get soy sauce finished product, sterilizes, packaging.The method of the invention enriches the kind of soy sauce while the by-product oil olive fruit juice that recycling olive oil produces.

Description

The method to be made soy sauce using olive fruit juice
Technical field
The invention belongs to soy sauce brewing fields, are related to a kind of method to make soy sauce using olive fruit juice.
Background technology
Soy sauce is a kind of full of nutrition, history originating from China as one of indispensable role of the daily dining table of people Long flavouring.Containing there are many nutritional ingredients that human body needs in soy sauce, such as carbohydrate, essential amino acid, vitamin and a variety of Mineral matter element etc., it has good health-care efficacy, such as anti-oxidant, anticancer, anti-inflammatory, blood pressure lowering.
Olive is a kind of rare evergreen woody oleiferous plants in the world and fruit oil plant, there is more than 4000 years cultivation history.Because of olive Olive oil is very popular, and the plantation yield of olive increases year by year.Olea europaea fruit mainly for the production of olive oil, but for The utilization for the by-product that squeezing production olive oil generates, at present rare research.Three phase separation technique is commonly used The technique that olive oil is produced using olea europaea fruit, it is that the olea europaea fruit ground is added in three-phase separator, isolates olive Oil, olive fruit juice and olive pomace.With the increase year by year of the demand and yield of olive oil, as squeezing olive oil production The amount of the olive fruit juice of raw by-product also gradually increases, and abundant amino acid, minerals and more are contained in olive fruit juice Aldehydes matter etc., it would be highly desirable to be fully utilized.If olive fruit juice can be applied in soy sauce brewing, feasible soy sauce is developed Brewage process makes full use of the nutrition in olive fruit juice and effect substance, prepares the soy sauce of new varieties, can not only reach The purpose of abundant soy sauce kind, and the recycling of olive oil production by-product may be implemented, it kills two birds with one stone.
Oleuropein is a kind of phenol Secoiridoid Glycosides compound contained in olea europaea fruit, has extremely strong resist Oxidability can prevent coronary heart disease, atherosclerosis research shows that it can slow down the degree of oxidation of low-density lipoprotein, Also there is smooth muscle relaxing and reduce blood pressure and other effects, but a large amount of oleuropeins make olive fruit juice carries to make us not pleasant Bitter taste can reduce the sensory experience of olive fruit juice.If the drop of appropriateness can be carried out in soy sauce preparation process to oleuropein Solution suitably removes olive fruit juice Central Plains sheet overweight bitter taste while suitably retaining oleuropein nutritive value, for Positive effect will be generated by promoting the organoleptic quality of soy sauce.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of sides to be made soy sauce using olive fruit juice It is good to nutritive value higher and organoleptic quality to meet people to enrich the kind of soy sauce for method and the soy sauce of this method brewing Soy sauce demand, while recycling olive oil production by-product oil olive fruit juice.
The method provided by the invention to be made soy sauce using olive fruit juice, is included the following steps:
(1) steaming
By 220~225 mass parts dregs of beans and 40~45 mass parts wheat bran mixings, in 105~110 DEG C of 25~30min of dry blowing, Then the water that Soybean Meal 75%~80% is added carries out profit water, then steams 20~30min at 118~125 DEG C;
(2) soy sauce Cheng Qu is prepared
Material after step (1) is steamed is cooled to 33~35 DEG C, accesses soy sauce koji, the access amount of soy sauce koji is beans The dregs of rice and the 0.45%~0.55% of wheat bran gross mass, 48 are cultivated under conditions of 28~32 DEG C, relative humidity are 83%~87% ~50h obtains soy sauce Cheng Qu;
(3) syrup is prepared
1. according to (1~3):Flour and olive fruit juice are uniformly mixed so as to obtain slurry by the mass ratio of (8~10), adjust slurry The calcium chloride of flour quality 0.18%~0.22% is added to 6.2~6.4 in pH value, is then added according to 4~6U/g flour ratios Slurry is warming up to 50~70 DEG C, carries out disinfecting action after starch liquefies completely, gained slurry is cooled to by amylase, heating 61~65 DEG C, the fresh wheat bran of flour quality 1%~2% is added, 3~4h is kept the temperature at 61~65 DEG C, obtains olive fruit juice sugar Water;
2. by step 1. in olive fruit juice be substituted for water, obtain common syrup according to the operation preparation of step 1.;
(4) sauce unstrained spirits is made
Olive fruit juice syrup is mixed with common syrup, makes the volume basis of olive fruit juice syrup in gained mixed liquor Than being 70%~100%, salt is added and is uniformly mixed so as to obtain the sugar-salt-water that salt content is 7%~8%, then admixes soy sauce and is made at song At sauce unstrained spirits;
(5) low-salt solid-state fermentation
Sauce unstrained spirits is placed in round, ferments 23~27 days under conditions of 40~45 DEG C and obtains fermentation sauce unstrained spirits;
(6) leaching oil and post-processing are impregnated
Fermentation sauce unstrained spirits is carried out to impregnate leaching oil operation, soy sauce crude product is obtained, soy sauce crude product is stood 1~3 day, filtering Sediment is removed to get soy sauce finished product, is sterilized, packaging.
In the above-mentioned method to be made soy sauce using olive fruit juice, in order to weaken bitter taste in olive fruit juice, improves and make The sensory experience for the soy sauce made preferably carries out de- suffering reason to olive fruit juice, suitably removes in olive fruit juice Oleuropein.Step (3) 1. in the olive fruit juice that preferably uses by the olive oil fruit juice for taking off suffering reason, to take off suffering reason Method is:According to 10:The mass ratio of (1~4) mixes olive fruit juice with red yeast rice, under conditions of 55~65 DEG C keep the temperature 20~ 24h.The preparation method of red yeast rice is:Glutinous rice is impregnated, is cooked, sterilizing postcooling accesses the red yeast rice of inclined-plane culture to 33~35 DEG C Mould species spore is cultivated 7~9 days after shaking up in 26~28 DEG C.When impregnating glutinous rice, it is preferred to use by glutinous rice and water with 1:(1.2~ 1.5) it is impregnated in mass ratio, soaking time is 45~60min.
The oily method of leaching is impregnated in the above-mentioned method to make soy sauce using olive fruit juice, in step (6) is:
According to (1~1.5):The solid-liquid ratio of (1~0.5) be added into fermentation sauce unstrained spirits soak impregnate at 40~45 DEG C 20~ For 24 hours, it filters, obtains hair oil and first-run slag;According to (1~1.5):The solid-liquid ratio of (1~0.5) be added into first-run slag soak 40~ 45 DEG C of immersions 20~for 24 hours, filtering obtains two oil and two slags;According to (1~1.5):The solid-liquid ratio of (1~0.5) is added into two slags Soak impregnates 20 at 40~45 DEG C~for 24 hours, filtering obtains three oil and three slags;By hair oil, two oil with three oily mixings to get sauce Oily crude product;The soak is the brine that a concentration of 7.0%~8.5%, temperature is 85~90 DEG C, or is given birth to for previous batch Produce the hair oil obtained in the process, two oil or three oil.
In the above-mentioned method to be made soy sauce using olive fruit juice, the spore count of the soy sauce koji used in step (2) is logical It is often 6,000,000,000~10,000,000,000/g dry mediums.Commercial soy sauce koji can be used, soy sauce koji can also be made by oneself.The following methods system of can be used Standby soy sauce koji:
According to (8~10):(1~2):The mass ratio of (8~10) is by wheat bran, flour and water mixing, sterilizing postcooling to 33 ~35 DEG C, the aspergillus oryzae strain spore of inclined-plane culture is accessed, is cultivated 3~4 days in 26~28 DEG C after shaking up.It is prepared using this method Soy sauce koji in spore can reach 6,000,000,000~10,000,000,000/g dry mediums.
In the above-mentioned method to be made soy sauce using olive fruit juice, at the 2nd~3 day of fermentation in step (5), every 20~ One time fermentation sauce unstrained spirits is stirred for 24 hours, is sealed by fermentation container later, is fermented under conditions of starvation.
In the above-mentioned method to be made soy sauce using olive fruit juice, the time of profit water is 30~35min in step (1).
Compared with prior art, present invention produces technique effects beneficial below:
1. the present invention provides a kind of method to be made soy sauce using olive fruit juice, this method makes soy sauce existing On the basis of raw material, olive fruit juice is used, is not only realized to being generated in olive fruit juice this olive oil production process By-product efficiently use, moreover, take full advantage of amino acid abundant in olive fruit juice, minerals and polyphenols Equal nutrition and effect substance enrich the kind of soy sauce, can meet the needs of people's higher to nutritive value soy sauce.
2. in order to mitigate the bitter taste of olive fruit juice, improve the organoleptic quality for the soy sauce that brewing obtains, skill of the invention Art scheme additionally uses red yeast rice and carries out de- suffering reason with oleuropein therein of degrading, due to oleuropein to olive fruit juice Palliating degradation degree is suitable, thus also suitably remain while improving soy sauce organoleptic quality oleuropein it is anti-oxidant, releive It smooth muscle and reduces blood pressure and other effects, obtains the soy sauce for having both good organoleptic quality and nutritive effect.
3. experiment shows that the soy sauce that method of the present invention brews can reach GB18186-2000《It makes soy sauce》 National standard, soy sauce color is sepia or bronzing, has paste flavor, there is an extremely faint olive taste, no bad smell, sense Official's characteristic can reach the standard of two level soy sauce, and physical and chemical index can reach the standard of three-level soy sauce.
It, can be real using existing low salt solid state fermentation production line 4. method and process of the present invention is relatively simple It now produces, popularization and application and large-scale production easy to implement.
Specific implementation mode
The method provided by the invention to be made soy sauce using olive fruit juice is described further by the following examples. It is necessary to note that following embodiment is served only for, the invention will be further described, should not be understood as to the scope of the present invention Limitation, one of ordinary skill in the art make some nonessential modifications and adaptations according to foregoing invention content, to the present invention and carry out Specific implementation, still falls within the protection domain of invention.
The olive fruit juice used in following embodiment is using olea europaea fruit as raw material, using three phase separation technique productions The by-product that olive oil generates.
Embodiment 1
In the present embodiment, the method to make soy sauce using olive fruit juice is provided, steps are as follows:
(1) steaming
Then Soybean Meal is added in 110 DEG C of dry blowing 30min in 222 mass parts dregs of beans and 42 mass parts wheat bran mixings 80% water moistens water 30min, then steams 20min at 121 DEG C, and the material after steaming is poured out while hot.
(2) soy sauce Cheng Qu is prepared
According to 10:2:Wheat bran, flour and water are uniformly mixed so as to obtain koji culture of soy sauce base by 10 mass ratio, in 250mL triangles 20~25g is packed into bottle, sterilize 20min in 121 DEG C, and sterilizing postcooling is to 33~35 DEG C, with oese picking inclined-plane culture Aspergillus oryzae strain spore accesses in koji culture of soy sauce base, is cultivated 3 days in 27 DEG C after shaking up, obtains soy sauce koji.
Material after step (1) is steamed is cooled to 33~35 DEG C, accesses soy sauce koji, the access amount of soy sauce koji is beans The dregs of rice and the 0.5% of wheat bran gross mass, cultivate 48h under conditions of 30 DEG C, relative humidity are 85%, obtain soy sauce Cheng Qu.
(3) syrup is prepared
1. by glutinous rice and water according to 1:1.4 mass ratio is added to the container, and is impregnated 55min, is cooked, obtain red yeast rice culture Base is packed into 20~25g in 250mL triangular flasks, and sterilize 20min in 121 DEG C, is cooled to 33~35 DEG C, oblique with oese picking In the monascus specie spore access red yeast rice culture medium of face culture, is cultivated 8 days in 27 DEG C after shaking up, obtain red yeast rice.
2. carrying out de- suffering reason to olive fruit juice:According to 10:4 mass ratio mixes olive fruit juice with red yeast rice, 22h is kept the temperature under conditions of 60 DEG C.
3. according to 2:2. flour and step are uniformly mixed so as to obtain slurry by 9 mass ratio by taking off the olive fruit juice of suffering reason, To 6.2~6.4 the calcium chloride of flour quality 0.2% is added, then according to 5U/g flour ratios in the pH value for adjusting slurry with sodium carbonate Amylase is added in example, and slurry is warming up to 60 DEG C, 99 DEG C are warming up to after starch liquefies completely and keeps 10min to reach by heating Gained slurry is cooled to 61 DEG C by sterilization effect, and the fresh wheat bran of flour quality 1.5% is added as saccharifying agent, is protected at 61 DEG C Warm 4h obtains olive fruit juice syrup.
4. by step 3. in through taking off suffering reason olive fruit juice be substituted for water, obtained according to the operation preparation of step 3. To common syrup.
(4) sauce unstrained spirits is made
Olive fruit juice syrup is mixed with common syrup, makes the volume basis of olive fruit juice syrup in gained mixed liquor Than being 90%, salt is then added and is uniformly mixed so as to obtain the sugar-salt-water that salt content is 8%, then admixes soy sauce Cheng Qu and sauce unstrained spirits is made.
(5) low-salt solid-state fermentation
Sauce unstrained spirits is placed in round, ferment 25 days under conditions of 42 DEG C obtain fermentation sauce unstrained spirits, fermentation the 2nd~ 3 days, every 20~one time fermentation sauce unstrained spirits is stirred for 24 hours, it ferments under conditions of being sealed by fermentation container later.
(6) leaching oil and post-processing are impregnated
1. according to 1.5:1 solid-liquid ratio is added soak into fermentation sauce unstrained spirits and is impregnated for 24 hours at 45 DEG C, and filtering obtains hair oil And first-run slag;According to 1.5:Soak is added into first-run slag and is impregnated at 45 DEG C for 24 hours for 1 solid-liquid ratio, filtering, obtains two oil and two slags; According to 1.5:Soak is added into two slags and is impregnated at 45 DEG C for 24 hours for 1 solid-liquid ratio, filtering, obtains three oil and three slags;By hair oil, Two oil are with three oily mixings to get soy sauce crude product;The soak is the brine that a concentration of 8%, temperature is 85 DEG C.
2. soy sauce crude product is stood 2 days, it is filtered to remove sediment with CQ42 filter cloths, filtering gained filtrate is sauce Oily finished product, sterilize 10min under conditions of 85 DEG C, packaging.
Soy sauce and GB18186-2000 manufactured in the present embodiment《It makes soy sauce》Two obtained of middle low-salt solid-state fermentation method The organoleptic indicator of grade soy sauce is as shown in table 1, and as shown in Table 1, the organoleptic indicator of soy sauce manufactured in the present embodiment has reached national mark The requirement of two level soy sauce in standard.
Table 1
Method provided in this embodiment and GB18186-2000《It makes soy sauce》Three obtained of middle low-salt solid-state fermentation method The physical and chemical index of grade soy sauce is as shown in table 2, and as shown in Table 2, the physical and chemical index of soy sauce manufactured in the present embodiment has reached national mark The requirement of three-level soy sauce in standard.
Table 2
Embodiment 2
In the present embodiment, the method to make soy sauce using olive fruit juice is provided, steps are as follows:
(1) steaming
Then Soybean Meal is added in 110 DEG C of dry blowing 25min in 225 mass parts dregs of beans and 45 mass parts wheat bran mixings 80% water moistens water 30min, then steams 20min at 125 DEG C, and the material after steaming is poured out while hot.
(2) soy sauce Cheng Qu is prepared
According to 9:1.5:Wheat bran, flour and water are uniformly mixed so as to obtain koji culture of soy sauce base by 10 mass ratio, in 250mL triangles 20~25g is packed into bottle, sterilize 20min in 121 DEG C, and sterilizing postcooling is to 33~35 DEG C, with oese picking inclined-plane culture Aspergillus oryzae strain spore accesses in koji culture of soy sauce base, is cultivated 4 days in 26 DEG C after shaking up, obtains soy sauce koji.
Material after step (1) is steamed is cooled to 33~35 DEG C, accesses soy sauce koji, the access amount of soy sauce koji is beans The dregs of rice and the 0.55% of wheat bran gross mass, cultivate 48h under conditions of 32 DEG C, relative humidity are 87%, obtain soy sauce Cheng Qu.
(3) syrup is prepared
1. by glutinous rice and water according to 1:1.5 mass ratio is added to the container, and is impregnated 60min, is cooked, obtain red yeast rice culture Base is packed into 20~25g in 250mL triangular flasks, and sterilize 20min in 121 DEG C, is cooled to 33~35 DEG C, oblique with oese picking In the monascus specie spore access red yeast rice culture medium of face culture, is cultivated 7 days in 28 DEG C after shaking up, obtain red yeast rice.
2. carrying out de- suffering reason to olive fruit juice:According to 10:2 mass ratio mixes olive fruit juice with red yeast rice, 20h is kept the temperature under conditions of 65 DEG C.
3. according to 3:2. flour and step are uniformly mixed so as to obtain slurry by 10 mass ratio by taking off the olive fruit juice of suffering reason, To 6.2~6.4 the calcium chloride of flour quality 0.22% is added, then according to 6U/g flour in the pH value for adjusting slurry with sodium carbonate Amylase is added in ratio, and slurry is warming up to 50 DEG C, 95 DEG C are warming up to after starch liquefies completely and keeps 15min to reach by heating To sterilization effect, gained slurry is cooled to 65 DEG C, the fresh wheat bran of flour quality 2% is added as saccharifying agent, is protected at 65 DEG C Warm 3h obtains olive fruit juice syrup.
4. by step 3. in through taking off suffering reason olive fruit juice be substituted for water, obtained according to the operation preparation of step 3. To common syrup.
(4) sauce unstrained spirits is made
Olive fruit juice syrup is mixed with common syrup, makes the volume basis of olive fruit juice syrup in gained mixed liquor Than being 80%, salt is then added and is uniformly mixed so as to obtain the sugar-salt-water that salt content is 7.5%, then admixes soy sauce Cheng Qu and sauce is made Unstrained spirits.
(5) low-salt solid-state fermentation
Sauce unstrained spirits is placed in round, ferment 23 days under conditions of 45 DEG C obtain fermentation sauce unstrained spirits, fermentation the 2nd~ 3 days, every 20~one time fermentation sauce unstrained spirits is stirred for 24 hours, it ferments under conditions of being sealed by fermentation container later.
(6) leaching oil and post-processing are impregnated
1. according to 1:0.5 solid-liquid ratio is added soak into fermentation sauce unstrained spirits and impregnates 20h at 45 DEG C, filters, obtains hair oil And first-run slag;According to 1:Soak is added into first-run slag and impregnates 20h at 45 DEG C for 0.5 solid-liquid ratio, filtering, obtains two oil and two slags; According to 1:Soak is added into two slags and impregnates 20h at 45 DEG C for 0.5 solid-liquid ratio, filtering, obtains three oil and three slags;By hair oil, Two oil are with three oily mixings to get soy sauce crude product;The soak is the brine that a concentration of 8.5%, temperature is 85 DEG C.
2. soy sauce crude product is stood 3 days, it is filtered to remove sediment with CQ42 filter cloths, filtering gained filtrate is sauce Oily finished product, sterilize 10min under conditions of 85 DEG C, packaging.
Soy sauce and GB18186-2000 manufactured in the present embodiment《It makes soy sauce》Two obtained of middle low-salt solid-state fermentation method The organoleptic indicator of grade soy sauce is as shown in table 3, and as shown in Table 3, the organoleptic indicator of soy sauce manufactured in the present embodiment has reached national mark The requirement of two level soy sauce in standard.
Table 3
Method provided in this embodiment and GB18186-2000《It makes soy sauce》Three obtained of middle low-salt solid-state fermentation method The physical and chemical index of grade soy sauce is as shown in table 4, and as shown in Table 4, the physical and chemical index of soy sauce manufactured in the present embodiment has reached national mark The requirement of three-level soy sauce in standard.
Table 4
Embodiment 3
In the present embodiment, the method to make soy sauce using olive fruit juice is provided, steps are as follows:
(1) steaming
Then Soybean Meal is added in 105 DEG C of dry blowing 30min in 220 mass parts dregs of beans and 40 mass parts wheat bran mixings 75% water moistens water 35min, then steams 30min at 118 DEG C, and the material after steaming is poured out while hot.
(2) soy sauce Cheng Qu is prepared
According to 8:1:Wheat bran, flour and water are uniformly mixed so as to obtain koji culture of soy sauce base by 8 mass ratio, in 250mL triangular flasks 20~25g of middle loading, sterilize 20min in 121 DEG C, and sterilizing postcooling is to 33~35 DEG C, with the rice of oese picking inclined-plane culture Aspergillus strain spore accesses in koji culture of soy sauce base, is cultivated 3 days in 28 DEG C after shaking up, obtains soy sauce koji.
Material after step (1) is steamed is cooled to 33~35 DEG C, accesses soy sauce koji, the access amount of soy sauce koji is beans The dregs of rice and the 0.45% of wheat bran gross mass, cultivate 50h under conditions of 28 DEG C, relative humidity are 83%, obtain soy sauce Cheng Qu.
(3) syrup is prepared
1. by glutinous rice and water according to 1:1.2 mass ratio is added to the container, and is impregnated 45min, is cooked, obtain red yeast rice culture Base is packed into 20~25g in 250mL triangular flasks, and sterilize 20min in 121 DEG C, is cooled to 33~35 DEG C, oblique with oese picking In the monascus specie spore access red yeast rice culture medium of face culture, is cultivated 9 days in 26 DEG C after shaking up, obtain red yeast rice.
2. carrying out de- suffering reason to olive fruit juice:According to 10:1 mass ratio mixes olive fruit juice with red yeast rice, It is kept the temperature for 24 hours under conditions of 55 DEG C.
3. according to 1:2. flour and step are uniformly mixed so as to obtain slurry by 8 mass ratio by taking off the olive fruit juice of suffering reason, To 6.2~6.4 the calcium chloride of flour quality 0.18% is added, then according to 4U/g flour in the pH value for adjusting slurry with sodium carbonate Amylase is added in ratio, and slurry is warming up to 70 DEG C, 95 DEG C are warming up to after starch liquefies completely and keeps 15min to reach by heating To sterilization effect, gained slurry is cooled to 62 DEG C, the fresh wheat bran of flour quality 1% is added as saccharifying agent, is protected at 62 DEG C Warm 4h obtains olive fruit juice syrup.
(4) sauce unstrained spirits is made
Salt is added into olive fruit juice syrup and is uniformly mixed so as to obtain the sugar-salt-water that salt content is 7%, then admixes soy sauce Sauce unstrained spirits is made in Cheng Qu.
(5) low-salt solid-state fermentation
Sauce unstrained spirits is placed in round, ferment 27 days under conditions of 40 DEG C obtain fermentation sauce unstrained spirits, fermentation the 2nd~ 3 days, every 20~one time fermentation sauce unstrained spirits is stirred for 24 hours, it ferments under conditions of being sealed by fermentation container later.
(6) leaching oil and post-processing are impregnated
1. according to 1:1 solid-liquid ratio is added soak into fermentation sauce unstrained spirits and impregnates at 40 DEG C for 24 hours, filtering, obtain hair oil with First-run slag;According to 1:Soak is added into first-run slag and is impregnated at 40 DEG C for 24 hours for 1 solid-liquid ratio, filtering, obtains two oil and two slags;According to 1:Soak is added into two slags and is impregnated at 40 DEG C for 24 hours for 1 solid-liquid ratio, filtering, obtains three oil and three slags;By hair oil, two oil with Three oily mixings are to get soy sauce crude product;The soak is a concentration of 7%, brine at a temperature of 90 °C.
2. soy sauce crude product is stood 1 day, it is filtered to remove sediment with CQ42 filter cloths, filtering gained filtrate is sauce Oily finished product, sterilize 10min under conditions of 85 DEG C, packaging.
Soy sauce and GB18186-2000 manufactured in the present embodiment《It makes soy sauce》Two obtained of middle low-salt solid-state fermentation method The organoleptic indicator of grade soy sauce is as shown in table 5, and as shown in Table 5, the organoleptic indicator of soy sauce manufactured in the present embodiment has reached national mark The requirement of two level soy sauce in standard.
Table 5
Method provided in this embodiment and GB18186-2000《It makes soy sauce》Three obtained of middle low-salt solid-state fermentation method The physical and chemical index of grade soy sauce is as shown in table 6, and as shown in Table 6, the physical and chemical index of soy sauce manufactured in the present embodiment has reached national mark The requirement of three-level soy sauce in standard.
Table 6
Embodiment 4
In the present embodiment, the method to make soy sauce using olive fruit juice is provided, steps are as follows:
(1) steaming
Then Soybean Meal is added in 110 DEG C of dry blowing 25min in 225 mass parts dregs of beans and 45 mass parts wheat bran mixings 80% water moistens water 30min, then steams 20min at 125 DEG C, and the material after steaming is poured out while hot.
(2) soy sauce Cheng Qu is prepared
According to 9:1.5:Wheat bran, flour and water are uniformly mixed so as to obtain koji culture of soy sauce base by 10 mass ratio, in 250mL triangles 20~25g is packed into bottle, sterilize 20min in 121 DEG C, and sterilizing postcooling is to 33~35 DEG C, with oese picking inclined-plane culture Aspergillus oryzae strain spore accesses in koji culture of soy sauce base, is cultivated 4 days in 26 DEG C after shaking up, obtains soy sauce koji.
Material after step (1) is steamed is cooled to 33~35 DEG C, accesses soy sauce koji, the access amount of soy sauce koji is beans The dregs of rice and the 0.55% of wheat bran gross mass, cultivate 48h under conditions of 32 DEG C, relative humidity are 87%, obtain soy sauce Cheng Qu.
(3) syrup is prepared
1. according to 3:Flour and olive fruit juice are uniformly mixed so as to obtain slurry by 10 mass ratio, and the pH of slurry is adjusted with sodium carbonate The calcium chloride of flour quality 0.22% is added to 6.2~6.4 in value, and amylase then is added according to 6U/g flour ratios, and heating will Slurry is warming up to 50 DEG C, and 95 DEG C are warming up to after starch liquefies completely and keeps 15min to reach sterilization effect, by gained slurry 65 DEG C are cooled to, the fresh wheat bran of flour quality 2% is added as saccharifying agent, 3h is kept the temperature at 65 DEG C, obtains olive fruit juice sugar Water.
2. by step 1. in olive fruit juice be substituted for water, obtain common syrup according to the operation preparation of step 1..
(4) sauce unstrained spirits is made
Olive fruit juice syrup is mixed with common syrup, makes the volume basis of olive fruit juice syrup in gained mixed liquor Than being 80%, salt is then added and is uniformly mixed so as to obtain the sugar-salt-water that salt content is 7.5%, then admixes soy sauce Cheng Qu and sauce is made Unstrained spirits;
(5) low-salt solid-state fermentation
Sauce unstrained spirits is placed in round, ferment 23 days under conditions of 45 DEG C obtain fermentation sauce unstrained spirits, fermentation the 2nd~ 3 days, every 20~one time fermentation sauce unstrained spirits is stirred for 24 hours, it ferments under conditions of being sealed by fermentation container later.
(6) leaching oil and post-processing are impregnated
1. according to 1:0.5 solid-liquid ratio is added soak into fermentation sauce unstrained spirits and impregnates 20h at 45 DEG C, filters, obtains hair oil And first-run slag;According to 1:Soak is added into first-run slag and impregnates 20h at 45 DEG C for 0.5 solid-liquid ratio, filtering, obtains two oil and two slags; According to 1:Soak is added into two slags and impregnates 20h at 45 DEG C for 0.5 solid-liquid ratio, filtering, obtains three oil and three slags;By hair oil, Two oil are with three oily mixings to get soy sauce crude product;The soak is the brine that a concentration of 8.5%, temperature is 85 DEG C.
2. soy sauce crude product is stood 3 days, it is filtered to remove sediment with CQ42 filter cloths, filtering gained filtrate is sauce Oily finished product, sterilize 10min under conditions of 85 DEG C, packaging.
Soy sauce and GB18186-2000 manufactured in the present embodiment《It makes soy sauce》Two obtained of middle low-salt solid-state fermentation method The organoleptic indicator of grade soy sauce is as shown in table 7, and as shown in Table 7, the organoleptic indicator of soy sauce manufactured in the present embodiment has reached national mark The requirement of two level soy sauce in standard.
After comparison sheet 3 and table 7 to olive fruit juice using red yeast rice it is found that carry out de- suffering reason, brewing can be improved and obtained Soy sauce smell, promote the paste flavor of soy sauce.
Table 7
Method provided in this embodiment and GB18186-2000《It makes soy sauce》Three obtained of middle low-salt solid-state fermentation method The physical and chemical index of grade soy sauce is as shown in table 8, and as shown in Table 8, the physical and chemical index of soy sauce manufactured in the present embodiment has reached national mark The requirement of three-level soy sauce in standard.
Table 8
Embodiment 5
Red yeast rice is investigated in the present embodiment to act on the removal of the oleuropein in olive fruit juice.
(1) by glutinous rice and water according to 1:1.5 mass ratio is added to the container, and is impregnated 60min, is cooked, obtain red yeast rice culture Base is packed into 20~25g in 250mL triangular flasks, and sterilize 20min in 121 DEG C, is cooled to 33~35 DEG C, oblique with oese picking In the monascus specie spore access red yeast rice culture medium of face culture, is cultivated 8 days in 27 DEG C after shaking up, obtain red yeast rice.
Respectively according to 10:4,10:3,10:2,10:1,10:0 mass ratio mixes olive fruit juice with red yeast rice, at 60 DEG C Under conditions of keep the temperature for 24 hours, then respectively measure products therefrom in oleuropein content, the results are shown in Table 9, can by table 9 Know, the content of oleuropein in olive fruit juice can be reduced using red yeast rice red yeast rice.
Table 9

Claims (8)

1. the method to be made soy sauce using olive fruit juice, it is characterised in that include the following steps:
(1) steaming
By 220~225 mass parts dregs of beans and 40~45 mass parts wheat bran mixings, in 105~110 DEG C of 25~30min of dry blowing, then The water that Soybean Meal 75%~80% is added carries out profit water, then steams 20~30min at 118~125 DEG C;
(2) soy sauce Cheng Qu is prepared
Material after step (1) is steamed is cooled to 33~35 DEG C, accesses soy sauce koji, the access amount of soy sauce koji be dregs of beans with The 0.45%~0.55% of wheat bran gross mass, 28~32 DEG C, relative humidity be 83%~87% under conditions of culture 48~ 50h obtains soy sauce Cheng Qu;
(3) syrup is prepared
1. according to (1~3):Flour and olive fruit juice are uniformly mixed so as to obtain slurry by the mass ratio of (8~10), adjust the pH value of slurry To 6.2~6.4, the calcium chloride of flour quality 0.18%~0.22% is added, starch then is added according to 4~6U/g flour ratios Slurry is warming up to 50~70 DEG C, disinfecting action is carried out after starch liquefies completely by enzyme, heating, gained slurry is cooled to 61~ 65 DEG C, the fresh wheat bran of flour quality 1%~2% is added, 3~4h is kept the temperature at 61~65 DEG C, obtains olive fruit juice syrup;
2. by step 1. in olive fruit juice be substituted for water, obtain common syrup according to the operation preparation of step 1.;
(4) sauce unstrained spirits is made
Olive fruit juice syrup is mixed with common syrup, makes the percent by volume of olive fruit juice syrup in gained mixed liquor be 70%~100%, salt is added and is uniformly mixed so as to obtain the sugar-salt-water that salt content is 7%~8%, then admixes soy sauce Cheng Qu and sauce is made Unstrained spirits;
(5) low-salt solid-state fermentation
Sauce unstrained spirits is placed in round, ferments 23~27 days under conditions of 40~45 DEG C and obtains fermentation sauce unstrained spirits;
(6) leaching oil and post-processing are impregnated
Fermentation sauce unstrained spirits is carried out to impregnate leaching oil operation, soy sauce crude product is obtained, soy sauce crude product is stood 1~3 day, is filtered to remove Sediment sterilizes to get soy sauce finished product, packaging.
2. the method to be made soy sauce according to claim 1 using olive fruit juice, which is characterized in that step (3) 1. in adopt Olive fruit juice is the olive oil fruit juice by taking off suffering reason, and de- hardship processing method is:According to 10:The mass ratio of (1~4) Olive fruit juice is mixed with red yeast rice, under conditions of 55~65 DEG C keep the temperature 20~for 24 hours.
3. the method to be made soy sauce according to claim 2 using olive fruit juice, which is characterized in that the preparation method of red yeast rice For:By glutinous rice impregnate, cook, sterilizing postcooling to 33~35 DEG C, access the monascus specie spore of inclined-plane culture, after shaking up in 26~28 DEG C are cultivated 7~9 days.
4. according to the method to be made soy sauce using olive fruit juice described in any one of claims 1 to 3 claim, feature It is, the method that leaching oil is impregnated in step (6) is:
According to (1~1.5):The solid-liquid ratio of (1~0.5) be added into fermentation sauce unstrained spirits soak impregnate at 40~45 DEG C 20~for 24 hours, Filtering, obtains hair oil and first-run slag;According to (1~1.5):Soak is added into first-run slag at 40~45 DEG C for the solid-liquid ratio of (1~0.5) Immersion 20~for 24 hours, filtering obtains two oil and two slags;According to (1~1.5):Immersion is added into two slags for the solid-liquid ratio of (1~0.5) Liquid impregnates 20 at 40~45 DEG C~for 24 hours, filtering obtains three oil and three slags;Hair oil, two oil and three oily mixings are thick to get soy sauce Product;The soak is the brine that a concentration of 7.0%~8.5%, temperature is 85~90 DEG C, or was produced for previous batch Hair oil, two oil or three oil obtained in journey.
5. according to the method to be made soy sauce using olive fruit juice described in any one of claims 1 to 3 claim, feature It is, the spore count of soy sauce koji is 6,000,000,000~10,000,000,000/g dry mediums.
6. the method to be made soy sauce according to claim 5 using olive fruit juice, which is characterized in that the preparation of soy sauce koji Method is:According to (8~10):(1~2):The mass ratio of (8~10) by wheat bran, flour and water mixing, sterilizing postcooling to 33~ 35 DEG C, the aspergillus oryzae strain spore of inclined-plane culture is accessed, is cultivated 3~4 days in 26~28 DEG C after shaking up.
7. according to the method to be made soy sauce using olive fruit juice described in any one of claims 1 to 3 claim, feature It is, at the 2nd~3 day of fermentation in step (5), every 20~and one time fermentation sauce unstrained spirits is stirred for 24 hours, it is being sealed by fermentation container later Under conditions of ferment.
8. according to the method to be made soy sauce using olive fruit juice described in any one of claims 1 to 3 claim, feature It is, the time of profit water is 30~35min in step (1).
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