CN108716100B - Automatic cutting bed cutting method and system for different fabric thicknesses - Google Patents
Automatic cutting bed cutting method and system for different fabric thicknesses Download PDFInfo
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- CN108716100B CN108716100B CN201810803639.1A CN201810803639A CN108716100B CN 108716100 B CN108716100 B CN 108716100B CN 201810803639 A CN201810803639 A CN 201810803639A CN 108716100 B CN108716100 B CN 108716100B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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Abstract
The invention relates to the technical field of garment cutting, and particularly discloses an automatic cutting bed cutting method with different fabric thicknesses, wherein the automatic cutting bed cutting method with different fabric thicknesses comprises the following steps: calculating the total thickness of the single-bed fabric according to the number of preset fabric layers and the thickness of the single-layer fabric; judging whether the total thickness of the bed fabric is smaller than a blade limit value or not; if the total thickness of the bed fabric is smaller than the blade limit value, the first blade is selected for cutting; and if the total thickness of the bed fabric is not less than the blade limit value, selecting a second blade for cutting, wherein the cutting capacity of the first blade is less than that of the second blade. The invention also discloses an automatic cutting bed cutting system with different fabric thicknesses. The automatic cutting bed cutting method for the fabrics with different thicknesses can avoid damage to the blades caused by the fact that the blades with small cutting capacity are used under the condition that the thicknesses of the fabrics are too thick.
Description
Technical Field
The invention relates to the technical field of garment cutting, in particular to an automatic cutting bed cutting method and an automatic cutting bed cutting system for different fabric thicknesses.
Background
In recent years, with the development of industry 4.0, hardware and software in the field of clothing are hot and trendy, and various stir-frying personalized customizations are realized to realize a working mode of one person cutting one edition. Because the working principle of one person cutting one edition by one edition is more complicated and complex, the current economic environment is not good, the cost is increased, the enterprise profit is not high, and the development of intelligent clothing customization is hindered to a certain extent.
In order to realize batch personalized customization, the problem that different types of blades are selected by a cutting bed due to different thicknesses of one bed fabric in cutting needs to be solved in group batch production in cutting work, so that the aim of more accurate cutting precision is fulfilled, and therefore, how to provide a method for cutting different thicknesses of one bed fabric becomes a technical problem to be solved urgently by the technical personnel in the field.
Disclosure of Invention
The invention aims to at least solve one of the technical problems in the prior art, and provides an automatic cutting bed cutting method and an automatic cutting bed cutting system for different fabric thicknesses, so as to solve the problems in the prior art.
As a first aspect of the present invention, there is provided an automatic cutting bed cutting method for fabrics with different thicknesses, wherein the automatic cutting bed cutting method for fabrics with different thicknesses comprises:
calculating the total thickness of the single-bed fabric according to the number of preset fabric layers and the thickness of the single-layer fabric;
judging whether the total thickness of the bed fabric is smaller than a blade limit value or not;
if the total thickness of the bed fabric is smaller than the blade limit value, the first blade is selected for cutting;
and if the total thickness of the bed fabric is not less than the blade limit value, selecting a second blade for cutting, wherein the cutting capacity of the first blade is less than that of the second blade.
Preferably, the first blade comprises a circular knife.
Preferably, the second blade comprises a vibrating knife.
Preferably, the total thickness of the bed fabric is less than the blade limit.
Preferably, the insert threshold is between 0.6cm and 0.8 cm.
Preferably, the blade limit is between 1.8cm and 2.0 cm.
As a second aspect of the present invention, there is provided an automatic cutting bed cutting system for fabrics with different thicknesses, wherein the automatic cutting bed cutting system for fabrics with different thicknesses comprises:
the calculating module is used for calculating the total thickness of the fabric in one bed according to the preset number of layers of the fabric and the thickness of the single-layer fabric;
the judging module is used for judging whether the total thickness of the bed fabric is smaller than the blade limit value or not;
the first selection module is used for selecting a first blade to cut if the total thickness of the bed fabric is smaller than the blade limit value;
and the second selection module is used for selecting a second blade to cut if the total thickness of the bed fabric is not less than the blade limit value, wherein the cutting capacity of the first blade is less than that of the second blade.
According to the automatic cutting bed cutting method for the fabrics with different thicknesses, different blades are selected by judging the total thickness of the fabric of one bed, so that the damage of the blades caused by the use of the blades with small cutting capacity under the condition that the thickness of the fabric is too thick can be avoided, and the low utilization rate of the blades caused by the use of the blades with strong cutting capacity under the condition that the thickness of the fabric is too thin can also be avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a flow chart of an automatic cutting bed cutting method for fabrics with different thicknesses provided by the invention.
Fig. 2 is a schematic structural view of an automatic cutting bed cutting system with different fabric thicknesses provided by the invention.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
As a first aspect of the present invention, there is provided an automatic cutting bed cutting method for fabrics with different thicknesses, wherein the automatic cutting bed cutting method for fabrics with different thicknesses includes:
s110, calculating the total thickness of the single-bed fabric according to the preset number of fabric layers and the thickness of the single-layer fabric;
s120, judging whether the total thickness of the bed fabric is smaller than a blade limit value or not;
s130, if the total thickness of the bed fabric is smaller than the blade limit value, selecting a first blade for cutting;
and S140, if the total thickness of the bed fabric is not less than the blade limit value, selecting a second blade for cutting, wherein the cutting capacity of the first blade is less than that of the second blade.
According to the automatic cutting bed cutting method for the fabrics with different thicknesses, different blades are selected by judging the total thickness of the fabric of one bed, so that the damage of the blades caused by the use of the blades with small cutting capacity under the condition that the thickness of the fabric is too thick can be avoided, and the low utilization rate of the blades caused by the use of the blades with strong cutting capacity under the condition that the thickness of the fabric is too thin can also be avoided.
It will be appreciated that in order to increase the efficiency of mass production of group custom-made garments, the cuts may be made simultaneously for the same bed material, and therefore the thickness of the garment being cut uniformly needs to be determined to avoid damaging the blades.
Specifically, y is used for representing the total thickness of the fabric of one bed, n +1 is used for representing the number of preset fabric layers, x is used for representing the thickness of the single-layer fabric, the compression rate of air suction of the fabric of one bed through the cutting bed is considered to be alpha, y = (n + 1) × alpha, the limit value of the blade is represented to be L, when y is smaller than L, the first blade is selected for cutting, and when y is larger than or equal to L, the second blade is selected for cutting. When the first blade is selected, the operating state of the first blade is low frequency and high speed, and when the second blade is selected, the operating state of the second blade is high frequency and low speed.
Specifically, the first blade comprises a circular knife.
In particular, the second blade comprises a vibrating knife.
Specifically, the total thickness of the bedding material is less than the limit value of the blade.
Preferably, the insert threshold is between 0.6cm and 0.8 cm.
Preferably, the blade limit is between 1.8cm and 2.0 cm.
Specifically, the number of fabric layers is set on the name of each bed cutting file, and the total thickness of the fabric of one bed is obtained according to the number of the fabric layers multiplied by the thickness of the single-layer fabric. And then setting a limit value according to the thickness, judging that the fabric within the range from 0 to the blade limit value is cut by a small knife (namely, a first blade) according to the limit value, and cutting the fabric within the range greater than the blade limit value by a large knife (namely, a second blade). The maximum limit value is usually set in advance in the clothing CAD software, and the setting of the limit value ensures that the larger knife can cut within the range. In order to read the thickness of the bed fabric by the cutting bed, the number is not limited to be set on the cut piece, because the thickness of the bed fabric is the same in the hair cutting, and the thickness of the bed fabric is judged according to the difference between the numbers.
Specifically, a guiding file of the cutting bed can be obtained through clothing CAD software so as to guide the working of the cutting bed. Generally, in the batch production process, an enterprise usually sets the number of layers of the fabric for each bed fabric; batch cutting is carried out on a batch of orders in a simultaneous production processing mode; processing special body types of different templates before cutting; then, performing regular classification and bed returning on the batch of orders; after classified bed returning, setting the number of layers of fabric on the name of each bed cutting file; when the order sample plate data is arranged, the sizes of the cut pieces of a part of orders are completely consistent, the cut pieces are overlapped to form a cut piece, the number of the cut pieces is 1-10, and the like, and if the fabric is oppositely combined, the number of the layers of the bed fabric is 20. The guiding documents are formed for each bed cutting document, so that the bed cutting is convenient to use.
It should be noted that when the number of layers of a bed fabric is determined, the typesetting format of the fabric needs to be determined, if the typesetting format is involutory typesetting, the number needs to be multiplied by 2, and if the typesetting format is unfolding, the number needs to be multiplied by 1.
When wool cutting is carried out, firstly, placing the drawn fabric on a cutting bed according to a cutting instruction file by the cutting bed; setting a threshold value in a cutting bed system; when in cutting, the cutting bed system can automatically change the blades according to the set limit value and the number of layers of the fabric on the cutting file.
As a second aspect of the present invention, there is provided an automatic cutting bed cutting system for fabric with different thicknesses, wherein, as shown in fig. 2, the automatic cutting bed cutting system 10 for fabric with different thicknesses includes:
the calculating module 110 is used for calculating the total thickness of the fabric of one bed according to the preset number of fabric layers and the thickness of the single-layer fabric;
the judging module 120, the judging module 120 is configured to judge whether the total thickness of a bed fabric is smaller than a blade limit value;
the first selection module 130 is used for selecting a first blade for cutting if the total thickness of the bed fabric is smaller than the blade limit value;
and a second selecting module 140, where the second selecting module 140 is configured to select a second blade for cutting if the total thickness of the bed fabric is not less than the blade limit value, and the cutting capability of the first blade is less than the cutting capability of the second blade.
According to the automatic cutting bed cutting system for the fabrics with different thicknesses, provided by the invention, different blades are selected by judging the total thickness of one bed of fabric, so that the damage of the blades caused by the use of the blades with small cutting capacity under the condition that the thickness of the fabric is too thick can be avoided, and the low utilization rate of the blades caused by the use of the blades with strong cutting capacity under the condition that the thickness of the fabric is too thin can also be avoided.
The working process of the automatic cutting bed cutting system with different fabric thicknesses provided by the invention can be described by referring to the automatic cutting bed cutting method with different fabric thicknesses, and the description is omitted here.
It will be understood that the above embodiments are merely exemplary embodiments taken to illustrate the principles of the present invention, which is not limited thereto. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and substance of the invention, and these modifications and improvements are also considered to be within the scope of the invention.
Claims (4)
1. The automatic cutting bed cutting method for the fabrics with different thicknesses is characterized by comprising the following steps of:
calculating the total thickness of the single-bed fabric according to the number of preset fabric layers and the thickness of the single-layer fabric;
judging whether the total thickness of the bed fabric is smaller than a blade limit value or not;
if the total thickness of the bed fabric is smaller than the blade limit value, the first blade is selected for cutting;
if the total thickness of the bed fabric is not smaller than the blade limit value, selecting a second blade for cutting, wherein the cutting capacity of the first blade is smaller than that of the second blade;
wherein the total thickness of the bedding material is less than the limit value of the blade;
the blade limit value is between 0.6cm and 0.8 cm;
the blade limit is between 1.8cm and 2.0 cm.
2. The automatic bed cutting method of fabric thickness variation of claim 1, wherein the first blade comprises a circular knife.
3. The automatic bed cutting method of varying fabric thickness of claim 1 wherein the second blade comprises a vibrating knife.
4. An automatic cutting bed cutting system with different fabric thicknesses, which is used for realizing the automatic cutting bed cutting method with different fabric thicknesses as claimed in any one of claims 1 to 3, and is characterized in that the automatic cutting bed cutting system with different fabric thicknesses comprises:
the calculating module is used for calculating the total thickness of the fabric in one bed according to the preset number of layers of the fabric and the thickness of the single-layer fabric;
the judging module is used for judging whether the total thickness of the bed fabric is smaller than the blade limit value or not;
the first selection module is used for selecting a first blade to cut if the total thickness of the bed fabric is smaller than the blade limit value;
and the second selection module is used for selecting a second blade to cut if the total thickness of the bed fabric is not less than the blade limit value, wherein the cutting capacity of the first blade is less than that of the second blade.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810803639.1A CN108716100B (en) | 2018-07-20 | 2018-07-20 | Automatic cutting bed cutting method and system for different fabric thicknesses |
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| CN201810803639.1A CN108716100B (en) | 2018-07-20 | 2018-07-20 | Automatic cutting bed cutting method and system for different fabric thicknesses |
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| CN108716100A CN108716100A (en) | 2018-10-30 |
| CN108716100B true CN108716100B (en) | 2021-07-27 |
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| CN111772284A (en) * | 2020-08-18 | 2020-10-16 | 海澜之家股份有限公司 | Fur releasing method in garment shadow composite cutting mode |
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| CN204039815U (en) * | 2014-07-28 | 2014-12-24 | 合肥奥瑞数控科技有限公司 | A kind of paving cloth cutting all-in-one |
| CN105345124A (en) * | 2015-11-18 | 2016-02-24 | 常州纳捷机电科技有限公司 | Blade positioning device of circular knife cutting type single-layer cutting bed |
| CN106447089A (en) * | 2016-09-09 | 2017-02-22 | 浙江工业大学义乌科学技术研究院有限公司 | Cutting bed-based cutting sorting method |
| CN206396526U (en) * | 2017-01-03 | 2017-08-11 | 合肥奥瑞数控科技有限公司 | A kind of automatic cutting bed vibration cutter head |
| CN107130424A (en) * | 2017-07-04 | 2017-09-05 | 圣凯诺服饰有限公司 | Realize that the secondary fine that garment material multilayer is cut cuts out method |
| CN107761350A (en) * | 2017-11-07 | 2018-03-06 | 盐城融凡纺织制衣有限公司 | A kind of clothes cutting means applied widely |
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2018
- 2018-07-20 CN CN201810803639.1A patent/CN108716100B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6523488B1 (en) * | 1999-07-22 | 2003-02-25 | Orange County Industrial Sewing Machine Co., Inc. | Cutting device for elongated materials |
| CN101748592A (en) * | 2010-01-15 | 2010-06-23 | 上海工程技术大学 | Unilayer cutting bed of weft-knitted fabric |
| CN204039815U (en) * | 2014-07-28 | 2014-12-24 | 合肥奥瑞数控科技有限公司 | A kind of paving cloth cutting all-in-one |
| CN105345124A (en) * | 2015-11-18 | 2016-02-24 | 常州纳捷机电科技有限公司 | Blade positioning device of circular knife cutting type single-layer cutting bed |
| CN106447089A (en) * | 2016-09-09 | 2017-02-22 | 浙江工业大学义乌科学技术研究院有限公司 | Cutting bed-based cutting sorting method |
| CN206396526U (en) * | 2017-01-03 | 2017-08-11 | 合肥奥瑞数控科技有限公司 | A kind of automatic cutting bed vibration cutter head |
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Effective date of registration: 20230118 Address after: 214400 Xinqiao Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee after: Hailan Home Group Co.,Ltd. Address before: 214426 No.8 Taoxin Road, Xinqiao Town, Jiangyin City, Wuxi City, Jiangsu Province Patentee before: SANCANAL CLOTHING Co.,Ltd. |
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