CN108710764B - Double-suction pump multi-objective optimization design method based on hybrid approximation model - Google Patents
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Abstract
The invention discloses a double-suction pump multi-objective optimization design method based on a mixed approximate model, which mainly comprises the following steps: firstly, the method comprises the following steps: establishing a data sample by taking main geometric parameters of an impeller as input values and pump efficiency as a target value; secondly, establishing an artificial neural network approximate model, and solving model coefficients by adopting a particle swarm algorithm; thirdly, establishing a second-order response surface approximate model, and solving model coefficients by adopting a particle swarm algorithm; fourthly, establishing a mixed approximate model of weighted superposition of the artificial neural network model and the second-order response surface model, and solving a weight coefficient by adopting a particle swarm algorithm; and fifthly, optimizing the mixed approximation model under three working conditions of 0.8Q, 1.0Q and 1.2Q by adopting a multi-target genetic algorithm, and searching for an optimal design point. The invention can establish a more accurate mixed approximate model, meet the design requirement of widening the high-efficiency area of the double-suction pump and reduce the design cost at the same time.
Description
Technical Field
The invention relates to an optimal design method of a double-suction pump.
Background
The double-suction centrifugal pump is widely applied to many national economic fields such as agricultural irrigation and drainage, large-scale pump stations, chemical engineering and the like. The design of the double-suction pump is still based on semi-empirical semi-theoretical design at present, performance characteristics with narrow high-efficiency area range are easy to appear, and further optimization is needed.
Optimization of centrifugal pumps has been one of the long-standing research hotspots in the pump field. The patent number 201010520561.6 provides a CFD-based centrifugal pump multi-working-condition hydraulic optimization method, and the efficient area of the centrifugal pump is enlarged by constructing a response surface model and carrying out global optimization, so that the method has referential significance. However, the fitting accuracy of the data samples in the method depends on a single response surface approximate model, and the design requirement may not be met.
The existing double-suction centrifugal pump is designed mainly by means of design experience and a numerical simulation design method. At present, a method for improving the high-efficiency area range of the double-suction pump by adopting a mixed approximate model does not exist.
Disclosure of Invention
The invention aims to provide a double-suction pump multi-objective optimization design method based on a hybrid approximate model, which designs a double-suction centrifugal pump by integrating Latin hypercube test design, numerical simulation, an artificial neural network model, a second-order response surface model, a particle swarm optimization algorithm and a multi-objective genetic algorithm, thereby obtaining an optimal set of centrifugal pump impeller geometric parameter combinations of the double-suction pump and widening the high-efficiency area of the double-suction pump.
In order to achieve the purpose, the invention adopts the following technical scheme: a double-suction pump multi-objective optimization design method based on a hybrid approximation model comprises the following steps: the method comprises the following steps: selecting parameters which have great influence on the efficiency of the double-suction pump according to design experience, and carrying out numerical scheme design on the parameters by adopting a Latin hypercube test design method; step two: adopting CFturbo software to carry out impeller three-dimensional modeling based on the numerical scheme selected in the step one, storing the impeller three-dimensional modeling as an STP file, introducing the STP file into ICEM software to carry out non-structural grid division, wherein the grid is an STX 5 file, introducing the CFX5 into CFX to carry out the steady numerical simulation calculation of the design working condition, and obtaining the efficiency values of the pump under the working conditions of 0.8, 1.0 and 1.2 respectively to obtain 60 groups of efficiency values; step three: the method comprises the steps of taking a parameter which has a large influence on the efficiency of the double-suction pump as an input value, taking the efficiency of the pump under 0.8, 1.0 and 1.2 times of design conditions as an output value, establishing a data sample, adopting an artificial neural network model to establish an approximate model between the input value and the output value, and solving all coefficients in the model by using a particle swarm algorithm. Step four: establishing an approximate model between an input value and an output value by using a data sample in the third step and adopting a second-order response surface model, and solving a model coefficient by using a particle swarm algorithm; step five: weighting and superposing the artificial neural network model in the third step and the second-order response surface model in the fourth step, solving the weight by adopting a particle swarm optimization algorithm, and respectively obtaining mixed approximate models of efficiency values and parameters under the working conditions of 0.8 times, 1.0 time and 1.2 times; step six: and solving the mixed approximate model by adopting a multi-target genetic algorithm to obtain the optimal combination of parameters which have larger influence on the efficiency of the double-suction pump when the efficiency is higher under three working conditions. Step seven: and (3) performing three-dimensional modeling on the optimal combination of parameters with large influence on the efficiency of the double-suction pump, performing numerical simulation by adopting the same CFX setting, judging whether the design requirement can be met, completing the design if the design requirement is met, and returning to the step three to reselect the parameters if the design requirement is not met.
In the scheme, the parameters which have great influence on the efficiency of the double-suction pump and are selected in the first step and the sixth step are as follows: diameter d of blade inletiDiameter d of hubhDiameter d of the blade outletoBlade exit setting angle beta2Vane wrap angle phi and vane outlet width b2(ii) a In the first step, 20 sets of scheme designs are carried out on the six parameters.
In the above scheme, in the second step, the impeller is three-dimensionally shaped based on the 20 selected sets of scheme designs.
In the above scheme, in the second step, when CFX5 is introduced into CFX to perform steady numerical simulation calculation of the design working condition and obtain the efficiency values of the pump under the working conditions of 0.8, 1.0 and 1.2, respectively, 60 groups of efficiency values are obtained.
In the above scheme, in step three, the formula for solving all coefficients in the approximate model is as follows:
wherein the content of the first and second substances,in order to be the weight coefficient,b2is a threshold value, i is a designer of the pumpAnd (4) obtaining the condition multiple.
In the above scheme, in step four, the formula for solving the model coefficients is:
wherein, w0、wj、w′j、wjkIs a coefficient of a quadratic function;
in the above scheme, in step five, the formula of the hybrid approximation model is:
Ti(x)=w1iAi(x)+w2iBi(x)
wherein w1i、w2iAre respectively a function Ai(x) And Bi (x).
The invention has the beneficial effects that: the method can establish a mixed approximate model with high accuracy and strong adaptability, and effectively broadens the range of the high-efficiency area of the double-suction pump.
Drawings
FIG. 1 is a flow chart of a double-suction pump multi-objective optimization design method based on a hybrid approximation model.
FIG. 2 is a three-dimensional schematic view of a double suction pump impeller
Detailed Description
The invention will be further described with reference to the following figures and specific examples, but the scope of the invention is not limited thereto.
FIG. 1 is the idea of the invention, and the design method for widening the range of the high-efficiency area of the double-suction pump mainly comprises the following steps: firstly, selecting parameters which have great influence on the efficiency of the double-suction pump according to design experience, and carrying out 60 groups of test design by adopting a Latin hypercube; secondly, three-dimensional modeling is carried out on the impeller by adopting CFturbo software, the model is divided into grids by adopting ICEM software, numerical simulation is carried out on the scheme by adopting CFX, and the efficiency of the double-suction pump under the working conditions of 0.8 time, 1.0 time and 1.2 times is calculated; and thirdly, establishing a data sample by taking main geometric parameters of the impeller as input values and pump efficiency as output values, respectively establishing a mathematical model between the input values and the output values by adopting an artificial neural network model, a second-order response surface approximate model and a mixed approximate model of weighted superposition of the second-order response surface approximate model and the artificial neural network model, and solving model parameters by combining a particle swarm algorithm. And fourthly, optimizing the hybrid approximate model under three working conditions by adopting a multi-target genetic algorithm.
Example (c): design working condition Q of double-suction centrifugal pump is 500m3H is 40m, and the rotating speed n is 1480 r/min;
in the formula: n is the rotation speed, unit r/min; q is flow rate, unit m 3/h; h is the lift, unit m; specific number of revolutions 127.
Referring to modern pump theory and design, a double-suction pump is designed, and according to design experience, the initial blade inlet diameter di is 192mm, the hub diameter dh is 64mm, the blade outlet diameter do is 365mm, the blade outlet setting angle β 2 is 30 °, the blade wrap angle phi is 150 °, and the blade outlet width b2 is 8mm, which are main geometric parameters influencing the pump efficiency. Latin hypercube was used for 20 sets of experimental design.
Test method | Vane inlet diameter di | Hub diameter dh | Impeller exit diameter do | Blade outlet setting angle beta 2 | Blade wrap angle phi | Vane outlet width b2 |
1 | 194.8 | 69.8 | 383.9 | 28.0 | 148.2 | 8.2 |
2 | 179.4 | 63.7 | 392.2 | 29.1 | 148.8 | 7.8 |
3 | 173.2 | 60.4 | 384.7 | 32.4 | 158.4 | 8.1 |
4 | 206.1 | 58.4 | 372.8 | 28.6 | 162.5 | 8.6 |
5 | 209.1 | 66.5 | 331.8 | 32.2 | 141.1 | 8.5 |
6 | 201.3 | 62.7 | 343.1 | 29.4 | 137.4 | 7.9 |
7 | 208.5 | 62.9 | 359.6 | 27.1 | 150.6 | 8.1 |
8 | 189.2 | 64.4 | 379.4 | 29.1 | 156.0 | 7.3 |
9 | 178.5 | 65.3 | 348.6 | 27.8 | 164.5 | 8.6 |
10 | 187.8 | 61.1 | 336.6 | 32.9 | 144.5 | 7.7 |
11 | 197.4 | 65.1 | 395.3 | 30.2 | 155.5 | 7.2 |
12 | 192.6 | 58.6 | 344.7 | 30.6 | 160.7 | 7.6 |
13 | 204.7 | 60.2 | 401.3 | 28.5 | 146.6 | 7.6 |
14 | 198.1 | 61.7 | 376.6 | 31.7 | 139.1 | 7.1 |
15 | 191.0 | 67.7 | 353.2 | 27.5 | 151.6 | 7.3 |
16 | 182.1 | 66.1 | 366.0 | 31.1 | 135.8 | 8.9 |
17 | 183.1 | 67.1 | 388.2 | 29.8 | 160.2 | 8.3 |
18 | 203.3 | 68.7 | 355.5 | 32.0 | 141.0 | 8.8 |
19 | 185.2 | 69.3 | 338.5 | 30.5 | 143.7 | 7.4 |
20 | 174.9 | 59.3 | 368.7 | 31.5 | 154.0 | 9.0 |
Adopting CFturbo software to carry out three-dimensional modeling on each 20 groups of impellers, storing the three-dimensional modeling as an star. stp file, importing the star. stp file into ICEM software to carry out non-structural grid division, wherein the grid is an star. CFX5 file, importing the star. CFX5 into CFX to carry out the steady numerical simulation calculation of the design working condition, and obtaining the efficiency of the pump under the design working conditions of 0.8, 1.0 and 1.2 times; the efficiencies obtained under the standard operating conditions were as follows:
test protocol | Efficiency (0.8Q) | Efficiency (1.0Q) | Efficiency (1.2Q) |
1 | 75.6 | 85.0 | 79.7 |
2 | 87.1 | 79.8 | 87.9 |
3 | 79.5 | 82.2 | 87.2 |
4 | 76.2 | 80.3 | 85.5 |
5 | 84.0 | 75.8 | 80.5 |
6 | 77.5 | 75.1 | 84.3 |
7 | 79.6 | 76.4 | 86.3 |
8 | 82.0 | 84.1 | 79.4 |
9 | 84.6 | 78.3 | 75.8 |
10 | 78.6 | 79.0 | 81.6 |
11 | 74.1 | 74.6 | 78.4 |
12 | 77.5 | 86.5 | 85.1 |
13 | 83.7 | 83.6 | 76.2 |
14 | 85.4 | 82.7 | 77.4 |
15 | 80.7 | 87.0 | 81.9 |
16 | 86.3 | 87.4 | 74.1 |
17 | 81.3 | 81.7 | 77.9 |
18 | 88.0 | 76.8 | 83.4 |
19 | 82.8 | 77.7 | 75.2 |
20 | 75.4 | 85.5 | 82.6 |
The diameter d of the inlet of the blade is the main geometric parameter of the impelleriDiameter d of hubhDiameter d of the blade outletoBlade exit setting angle beta2Vane wrap angle phi and vane outlet width b2As an input value, the efficiency of the pump under 0.8, 1.0 and 1.2 times of the design condition is used as an output value, a data sample is established, and an approximate model between the efficiency and the main geometric parameters is established by respectively adopting an artificial neural network model, a second-order response surface model and a mixed approximate model of weighted superposition of the artificial neural network model and the second-order response surface model;
wherein the content of the first and second substances,in order to be a weight coefficient of the image,b2and i is a design working condition multiple of the pump.
Wherein, w0、wj、w′j、wjkIs a coefficient of a quadratic function;
Ti(x)=w1i Ai(x)+w2i Bi(x)
wherein w1i、w2iAre respectively a function Ai(x) And Bi (x).
Solving all the formula coefficients by adopting a particle swarm optimization algorithm; optimizing the mixed approximation model under three working conditions by adopting a multi-target genetic algorithm; finally, obtaining the optimal combination of impeller parameters: diameter d of blade inleti191mm, hub diameter dh67.7mm, blade exit diameter do353.2mm blade outlet setting angle beta227.5 DEG, 151.6 DEG for the blade wrap angle phi and the blade outlet width b27.3 mm; the efficiency of the impeller after optimization under three working conditions of 0.8Q, 1.0Q and 1.2Q is more than 80%.
Claims (6)
1. A double-suction pump multi-objective optimization design method based on a hybrid approximation model is characterized by comprising the following steps:
the method comprises the following steps: selecting parameters which have great influence on the efficiency of the double-suction pump according to design experience, and carrying out numerical scheme design on the parameters by adopting a Latin hypercube test design method;
step two: adopting CFturbo software to carry out impeller three-dimensional modeling based on the numerical scheme selected in the step one, storing the impeller three-dimensional modeling as an STP file, introducing the STP file into ICEM software to carry out non-structural grid division, wherein the grid is an STX 5 file, introducing the CFX5 into CFX to carry out the steady numerical simulation calculation of the design working condition, and obtaining the efficiency values of the pump under the working conditions of 0.8, 1.0 and 1.2 respectively to obtain 60 groups of efficiency values;
step three: taking a parameter which has a large influence on the efficiency of the double-suction pump as an input value, taking the efficiency of the pump under 0.8, 1.0 and 1.2 times of design working conditions as an output value, establishing a data sample, establishing an approximate model between the input value and the output value by adopting an artificial neural network model, and solving all coefficients in the model by using a particle swarm algorithm;
step four: establishing an approximate model between an input value and an output value by using a data sample in the third step and adopting a second-order response surface model, and solving a model coefficient by using a particle swarm algorithm;
step five: weighting and superposing the artificial neural network model in the third step and the second-order response surface model in the fourth step, solving the weight by adopting a particle swarm optimization algorithm, and respectively obtaining mixed approximate models of efficiency values and parameters under the working conditions of 0.8 times, 1.0 time and 1.2 times;
step six: solving the mixed approximate model by adopting a multi-target genetic algorithm to obtain an optimal combination of parameters which have larger influence on the efficiency of the double suction pump when the efficiency is higher under three working conditions;
step seven: and (3) performing three-dimensional modeling on the optimal combination of parameters with large influence on the efficiency of the double-suction pump, performing numerical simulation by adopting the same CFX setting, judging whether the design requirement can be met, completing the design if the design requirement is met, and returning to the step three to reselect the parameters if the design requirement is not met.
2. The double suction pump multi-objective optimization design method based on the hybrid approximation model as claimed in claim 1, wherein the parameters selected in the first step and the sixth step, which have a large influence on the efficiency of the double suction pump, are: diameter d of blade inletiDiameter d of hubhDiameter d of the blade outletoBlade exit setting angle beta2Blade wrap angleWidth b of blade outlet2(ii) a In the first step, 20 sets of scheme designs are carried out on the six parameters.
3. The method for multi-objective optimization design of double suction pumps based on the hybrid approximation model as claimed in claim 2, wherein in step two, the impeller is three-dimensionally shaped based on the 20 sets of scheme designs.
4. The double suction pump multi-objective optimization design method based on the hybrid approximation model as claimed in claim 1, wherein in step three, the formula for solving all coefficients in the approximation model is:
6. The double suction pump multi-objective optimization design method based on the hybrid approximation model as claimed in claim 5, wherein in the fifth step, the formula of the hybrid approximation model is as follows:
Ti(x)=w1iAi(x)+w2iBi(x)
wherein w1i、w2iAre respectively a function Ai(x)、Bi(x) The weighting coefficient of (2).
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