CN108708070A - A kind of multidirectional support construction material of macromolecule composite self-adhering fiber - Google Patents

A kind of multidirectional support construction material of macromolecule composite self-adhering fiber Download PDF

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Publication number
CN108708070A
CN108708070A CN201810758251.4A CN201810758251A CN108708070A CN 108708070 A CN108708070 A CN 108708070A CN 201810758251 A CN201810758251 A CN 201810758251A CN 108708070 A CN108708070 A CN 108708070A
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China
Prior art keywords
fiber
preparation
support construction
fibers
feature
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CN201810758251.4A
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Chinese (zh)
Inventor
边红杰
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Hebei University of Science and Technology
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Hebei University of Science and Technology
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Priority to CN201810758251.4A priority Critical patent/CN108708070A/en
Publication of CN108708070A publication Critical patent/CN108708070A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02Cotton wool; Wadding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209Inorganic fibres
    • D04H1/4242Carbon fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/4334Polyamides
    • D04H1/4342Aromatic polyamides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4391Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/76Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres otherwise than in a plane, e.g. in a tubular way

Abstract

A kind of multidirectional support construction material of macromolecule composite self-adhering fiber, it is characterised in that:The preparation method is as follows:After first by a variety of different fibers by mechanical carding, it is sufficiently mixed using strength, spherical, S types etc., which are made, in the fiber mixed by machine has three dimensional support structure structural features, mold is added in these flocculent structure parts made, punctured by hot wind, gland pressurization makes material internal be formed " hot sticky point " and to be firmly bonded together, form concrete dynamic modulus, multi-level, flexible bulk material.The manufacturing process of the present invention is environmentally protective, and any chemicals is not added in manufacturing process, realizes interfibrous bonding by the spot bonding characteristic of ES fibers, is free of formaldehyde and harmful substance.Electricity consumption is generated as heat source, residual heat recovery, no exhaust gas, and energy consumption is low.Water is not needed in production process, has prevented the discharge of waste water;The generation of waste material is prevented from the root cause by the method for increasing material manufacturing.When material product has used discarded, recoverable.

Description

A kind of multidirectional support construction material of macromolecule composite self-adhering fiber
Technical field
The material belongs to fibrous material field, is a kind of macromolecule composite self-adhering material of design and preparation method thereof.
Background technology
Cushioning materials currently on the market and software bedding product material(Such as mattress, pillow)It is generally divided into metal Spring type, sponge-type, natural ecotypes and latex type etc..The transversely arranged packing density of metal spring type is big, hardness is high, comfort Difference, longitudinal arrangement durability degree and screen resilience are unstable, and easily sending out the sound and causing to collapse can not spring back;Sponge-type is cheap, It is light it is soft, resilience is good, but it is ventilative, heat dissipation performance is poor, and easily get rusty dirt, mould and acarid, and cannot recycle and The problems such as causing environmental pollution;Natural ecotypes material protein and sugar as contained in the materials such as stalk, coconut palm palm fibre, cotton is easy Grow acarid, induce allergic asthma, eczema, the diseases such as hay fever, and it is more thick and heavy, robustness is poor, even if using high temperature at The techniques such as type, disinfection, glue also big city's slow release formaldehyde that manufacturing process is added, are harmful to human body for a long time;In addition, if Child wets the bed, and the coconut palm palm fibre and sponge in mattress can be mouldy or even macerate rotten.Latex type divides synthetic latex and natural emulsion, synthetic latex From oil, elasticity and ventilative deficiency;Natural emulsion derives from rubber tree, soft comfortable, ventilated bacterium-suppressing, but cost is very high. Therefore, research and development low cost, environmentally protective new material, have both the comprehensive performances such as adjustable soft hard degree, elasticity, gas permeability, antibacterial deodourizing, And using the structure design household soft material for meeting body mechanics, it has also become the inexorable trend in current research direction and society It can develop and inevitable requirement that people pursue high-quality life.
Since polyester and polyethylene belong to the non-polar conformations of macromolecular, crystallinity is high, is free of hydrophilic radical, hydrophily It is poor, and fibre cohesion is big, when Through-Air Thermal Bonded Nonwovens being caused to comb networking, card doffer's needle cloth easily winds fiber, production Quality is greatly affected, and can not achieve into the ES fibers of helical structure substantially.Germany, Japan and other countries have attempted to by ES fibrous materials fail as mattress material because ES fibers are without legal type.
Invention content
In view of the above shortcoming, the present invention provides a kind of one-pass molding macromolecule composite self-adhering materials, prepare work Skill is perfect, and there are no three waste discharge, no glue, formaldehydeless generations in production process.
In order to achieve the above object, present invention employs following technical schemes:First by a variety of different fibers individually with It after ES fibers are by mechanical carding, then is sufficiently mixed by strength, the fiber mixed is made by spherical, S types etc. by machine The mold with hole pattern is added by the method for increasing material manufacturing in structural features layer by layer, is moderately pressurizeed by gland, then through hot wind It punctures so that material is fully heated, so that the ES fibrous outers in material is melted, makes to form spot bonding between fiber, ultimately form Internal porous gap, multi-level, flexible block structure.
The preparation method includes the following steps:By weight percentage:By different demands, by different fiber material and ES fibers It is mixed in a certain ratio,
When preparing the material based on gas permeability, ES fibers and other fiber material are mixed in 30~50% and 50~70% ratios.
It prepares based on anti-flammability or based on elasticity or when the material with health-care effect, ratio is same as above.
When preparing the fiber of tool specific use, other fiber material including acid fiber by polylactic and ES fibers by 30%~50% and 50~70% ratios mix.
The fiber material is PET Hollow fiber, Far-infrared hollow fiber, acid fiber by polylactic, carbon fiber, aramid fiber.
The ES fibers are a kind of composite fibres of skin-core structure, and cortex is polyethylene, and fusing point is 130 °C, and sandwich layer is poly- Propylene, fusing point are 165 °C.
A kind of macromolecule composite self-adhering fiber preparation process prepared using aforementioned preparation process is perfect, one-pass molding saving Labour does not have to glue and bonds, and makes to form thermal bond points between ES fibers and other fibers using heating and bonds, without formaldehyde and Harmful substance, in manufacturing process, the generation of no exhaust gas, waste water, waste material.
Description of the drawings
Fig. 1 is industrial flow chart.
Specific implementation mode
Description is further explained to the present invention with specific implementation mode below in conjunction with the accompanying drawings.
Embodiment 1
It is as follows to prepare a kind of fibrous material concrete technology based on ventilative,
It is 30% ES fibers and 70% PET Hollow fiber by weight percentage to take, and is mixed through mechanical preliminary comb, is blown into appearance It in device, is sufficiently mixed in a reservoir by strength, mixing is complete, machined, and the structural features of spherical, S types etc. are made, will The mold with hole pattern is added in these flocculent structure parts made, is moderately pressurizeed by gland, then punctured through hot wind so that material It is fully heated, so that the ES fibrous outers in material is melted, spot bonding is formed between fiber, being finally made inside has gap, multilayer Secondary, flexible block structure.
Embodiment 2
It is as follows to prepare a kind of fibrous material concrete technology based on flame retardant property,
Preparation process with embodiment 1, unlike fiber material select ES fibers, PET Hollow fiber and carbon fiber, by weight hundred Point than ES fibers, 30% PET Hollow fiber and 40% carbon fiber for 30%, be finally made inside have gap, it is multi-level, have The block structure of elasticity.
Embodiment 3
It is as follows to prepare a kind of fibrous material concrete technology based on elasticity,
Preparation process is with embodiment 1, the difference is that fiber material selects ES fibers, PET Hollow fiber, carbon fiber and aramid fiber, by weight Measure percentage be 30% ES fibers, 30% PET Hollow fiber, 20% carbon fiber and 20% aramid fiber, being finally made inside has Hole, multi-level, flexible block structure.
Embodiment 4
It is as follows to prepare a kind of fibrous material concrete technology with health-care effect,
Preparation process is with embodiment 1, the difference is that fiber material selects ES fibers, PET Hollow fiber and Far-infrared hollow fiber, By weight percentage be 30% ES fibers, 50% PET Hollow fiber and 20% Far-infrared hollow fiber, be finally made inside There are hole, multi-level, flexible block structure.
Embodiment 5
It is as follows to prepare a kind of fibrous material concrete technology with specific use,
Preparation process is with embodiment 1, the difference is that fiber material selects acid fiber by polylactic, PET Hollow fiber and ES fibers, by weight Amount percentage be 40% acid fiber by polylactic, 30% PET Hollow fiber and 30% ES fibers, be finally made inside have gap, At many levels, flexible block structure.

Claims (14)

1. a kind of preparation method of the multidirectional support construction material of macromolecule composite self-adhering fiber, based on ES fibers, the fiber Have sheath/core bicomponent fiber, in process, control suitable temperature, only melt outer layer, internal layer keeps original state, is presented one The characteristics of kind of " spot bonding " so that have multiple sticky points between fiber, be made distinguishing feature after product be fluffy, intensity is high, Good permeability, high resilience.
2. it is characterized in that:The preparation method includes the following steps:By a variety of different fibers and ES fibers by mechanical carding, It is sufficiently mixed again through strength, then aforementioned obtained mixture is made the structural features such as spherical, S types, will be made by mechanical processing Mold is added in these good flocculent structure parts, makes material thermally equivalent by hot wind puncture, gland pressurization, melts outside ES fibers Layer forms thermal bond points and is firmly bonded together, obtains internal porous gap, and with elasticity between ES fibers and different fibers Finished product.
3. electricity consumption is generated as heat source, residual heat recovery, no exhaust gas, energy consumption is low.
4. not needing water in production process, the discharge of waste water is prevented;Prevented from the root cause by the method for increasing material manufacturing useless The generation of material.
5. used discarded, recoverable.
6. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:The fiber material has ES fibers, PET Hollow fiber, far IR fibre, acid fiber by polylactic, carbon fiber, aramid fiber, according to not Selected materials are selected with demand, selected fibrous material is mixed with special ratios.
7. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:Selected raw material will mix well, preliminary to mix first by mechanical carding, multiple material is blown into container, in container It is middle to be sufficiently mixed uniformly through strength.
8. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:Material after being sufficiently mixed, machined glomeration, S types small-scale structure part, be material molding before key structure Part.
9. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:Using the principle of increasing material manufacturing, by above-mentioned structural features, the special die with hole pattern is added layer by layer, it is suitable by gland Degree pressurization, then punctures through hot wind so that material is fully heated, and the ES fibrous outers in material is made to melt, the raw material in mold at For an entirety, as institute's prepared material.
10. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:Above-mentioned preliminary manufactured material can become preformed material by the rolling of appropriateness, sizing.
11. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:Heating process electricity consumption as heat source, waste heat can reuse, do not have to coal-fired, combustion gas or high steam, energy consumption is low, no exhaust gas production It is raw, no atmosphere pollution.
12. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:It produces in overall process and is manufactured using dry method, do not have to water, prevented the discharge of waste water.
13. a kind of preparation method of the multidirectional support construction material of adhesive polymer fiber according to claim 1, feature It is:Above-mentioned material service life is completed, and after discarding, can material recovery be cracked into fiber, for producing other materials.
14. a kind of preparation method as claimed in claim 1 or 2 and selected fiber material institute prepared material.
CN201810758251.4A 2018-07-11 2018-07-11 A kind of multidirectional support construction material of macromolecule composite self-adhering fiber Pending CN108708070A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810758251.4A CN108708070A (en) 2018-07-11 2018-07-11 A kind of multidirectional support construction material of macromolecule composite self-adhering fiber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810758251.4A CN108708070A (en) 2018-07-11 2018-07-11 A kind of multidirectional support construction material of macromolecule composite self-adhering fiber

Publications (1)

Publication Number Publication Date
CN108708070A true CN108708070A (en) 2018-10-26

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112323258A (en) * 2020-10-10 2021-02-05 佛山市裕丰无纺布有限公司 Hot air fluffy cloth manufacturing process
CN113351032A (en) * 2021-05-27 2021-09-07 南京圣卡孚科技有限公司 Wet-process non-woven fabric base material and application thereof
CN113862900A (en) * 2021-10-26 2021-12-31 海门市同泰工艺品有限公司 Terahertz-polylactic acid ecological antibacterial health-care textile filling cotton

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112323258A (en) * 2020-10-10 2021-02-05 佛山市裕丰无纺布有限公司 Hot air fluffy cloth manufacturing process
CN112323258B (en) * 2020-10-10 2023-12-19 佛山市裕丰无纺布有限公司 Manufacturing process of hot air fluffy cloth
CN113351032A (en) * 2021-05-27 2021-09-07 南京圣卡孚科技有限公司 Wet-process non-woven fabric base material and application thereof
CN113862900A (en) * 2021-10-26 2021-12-31 海门市同泰工艺品有限公司 Terahertz-polylactic acid ecological antibacterial health-care textile filling cotton

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Application publication date: 20181026