CN108706364A - The improvement device and its control method of GDX2 packing machine inner box paper rolling cuts - Google Patents
The improvement device and its control method of GDX2 packing machine inner box paper rolling cuts Download PDFInfo
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- CN108706364A CN108706364A CN201810459434.6A CN201810459434A CN108706364A CN 108706364 A CN108706364 A CN 108706364A CN 201810459434 A CN201810459434 A CN 201810459434A CN 108706364 A CN108706364 A CN 108706364A
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- inner box
- signal
- box paper
- plc controller
- departure
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/06—Feeding articles separated from piles; Feeding articles to machines by rollers or balls, e.g. between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/22—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with a movable member, e.g. a roller
- B26D1/225—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with a movable member, e.g. a roller for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1944—Wrapping or packing material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses a kind of GDX2 packing machines inner box paper rolling cuts to improve device and its control method, is related to cigarette packaging equipment technical field.The improvement device includes box of tricks, acetes chinensis device and electric control system, acetes chinensis device detects the colour code position on inner box paper, position signal is fed back into PLC, synchronously, encoder reads the Maltese wheel speed and angle of driving rolling cut wheel, feeds back to PLC, PLC goes out the departure of inner box paper by the comparing calculation of the two, departure is converted into signal, to adjust the rotating speed of servo motor, and feed roller is transferred to by Worm Wheel System pair.In conjunction with accurately calculating for PLC controller, servo motor is precisely controlled, is realized to being compensated in real time when inner box paper position deviation, so that the relative position of notch and pattern is remained unchanged, realize the fixed point cutting of inner box paper；This improves device and reequips small, easy for installation, accurate positioning to original machine group.
Description
Technical field
The present invention relates to cigarette packaging equipment technical fields, and in particular to GDX2 packing machine inner box paper rolling cuts improve device and
Its control method.
Background technology
In cigarette package technique, on the one hand the inner box paper of hard case cigarette packet plays the role of skeleton support to cigarette wrap molding,
On the other hand certain damping action is played to renovating for cigarette case, preventing user from being renovated after opening cigarette can opens voluntarily.With
The growing of technology of the package, inner box paper no longer uses pure color sheet processing, more uses patterned paper, is being promoted
While product packaging class, publicity product and anti-fake effect are played.
The inner box paper rolling cutting device of traditional GDX2 packing machines drives Malta's wheel by active motor, through transmission mechanism band
Dynamic delivery wheel and rolling cut wheel rotate synchronously, and complete the conveying and cutting of inner box paper, Cutting Length is controlled by machine driving precision.
When error occur in pattern print gap and preceding feed roller perimeter, or driving error occur due to machinery abrasion itself, can lead
Inner box paper Cutting Length is caused to differ, each cutting position is all different, causes not being that a width is completely schemed on packaging external appearance
Case influences image product to influence product packaging quality.
Invention content
The purpose of the present invention is to provide a kind of GDX2 packing machines inner box paper rolling cuts to improve device and its control method, solves
When existing equipment inner box paper is cut positioning it is inaccurate and can not correction error the problem of.
In order to solve the above technical problems, the present invention uses following technical scheme：A kind of GDX2 packing machines inner box paper rolling cut
Improve device, it is characterised in that：Including box of tricks, acetes chinensis device and electric control system, the acetes chinensis device
It is installed on packing machine and carries out direction along packing machine and be located at rolling cut wheel front end；
The box of tricks is made of servo motor, Worm Wheel System pair, gear assembly, and servo motor passes through tooth
Wheel transmission device is connected with Worm Wheel System pair, the feed roller that Worm Wheel System pair passes through gear assembly and packing machine
It is connected；
The electric control system is made of encoder and PLC controller, and the rotary shaft of the encoder is by packing machine
Maltese wheel drive, and connect with PLC controller input end signal；The PLC controller output end connects with servo motor signal
It connects；The control panel and acetes chinensis device signal of the PLC controller and packing machine connect.
It is the identical smooth surface wheel of upper and lower two pairs of diameters that further technical solution, which is the feed roller, the rolling cut wheel by
The U-shaped notch of a pair and dotted cut roller knife and a pair of of smooth surface wheel of top of lower section are constituted, and are driven by Malta's wheel of packing machine
It is dynamic.
Further technical solution is that signal distributor and movement control are provided between the encoder and servo motor
Molding block；The input end signal of the encoder and signal distributor connects, signal distributor output end and PLC controller and fortune
Dynamic control module input end signal connection；The motion-control module output end is connect with servo motor signal；The PLC controls
Device output end is connect with motion-control module input end signal.
The GDX2 packing machine inner box paper rolling cuts that the present invention uses improve the control method of device, it is characterised in that comprising following
Step：
A) inner box paper departure c is obtained：Encoder obtains the speed and angle of packing machine, is sent to PLC controller；Aberration
Inspection
The positioning colour code position on device detection inner box paper is surveyed, PLC controller is sent to；PLC controller is counted by comparing
It calculates
Inner box paper departure c；
B) departure is compensated：Departure is converted to signal by PLC controller by calculating, and is adjusted servo motor direction and is turned
Momentum,
Compensate departure c.
Further technical solution is the signal distributor by three groups of Linear Driving signals A+, A- of encoder output
Three groups of single-ended signals A, B, Z are converted to B+, B- and Z+, Z-, then A and B signal are cloned, produce two class frequencys and phase
Duplicate signal A1, B1 and A2, B2；
In step a)：It is output to PLC controller, PLC controller combination aberration after one of which signal A2, B2 and Z conversion
Detection device detects the positioning colour code position on inner box paper, calculates the departure c of inner box paper；
In step b)：It is transported to motion-control module after another group of signal A1, B1 conversion, motion-control module is convex by electronics
The cam curve output signal of wheel adjusts direction and the amount of spin of servo motor.
Further technical solution is the cam curve that the cam curve of the electric cam is taken turns with packing machine Malta
Proportional k, k=c/l, wherein c are current inner box paper departure, and l is the full-length of individual inner box paper.
Operation principle：Start packing machine by control panel, feed roller draws inner box paper movement, feed roller movement one
Inner box paper is opened in week, preceding rolling cut round cut one, and acetes chinensis device detects the colour code position on inner box paper, position signal is fed back
To PLC, synchronously, encoder reads the Maltese wheel speed and angle of driving rolling cut wheel, feeds back to PLC, PLC passes through the two
Comparing calculation goes out the departure of inner box paper, and departure is converted to signal, comes the rotation direction and amount of spin of control servomotor,
And feed roller is transferred to by Worm Wheel System pair.The positive and negative rotation direction for determining servo motor of error, the amount of error
The amount of spin for determining servo motor, when departure is positive value, servo motor rotates backward；When departure is negative value, watch
Motor is taken to rotate forward.
To avoid, because single compensation amount is excessive, causing U-shaped notch and dotted cut roller knife to draw inner box paper bad, using deviation
The even compensation method of amount is realized by increasing signal distributor and motion-control module between PLC and encoder.Signal point
The signal transmitted from encoder is divided into two groups by orchestration, and one group feeds back to PLC for calculating departure, and one group by Malta's wheel
Motion state sends motion-control module to, is allowed to control servomotor and is moved by the cam curve of electric cam, and electronics is convex
The cam curve of wheel keeps consistent with the ratio of full-length with departure with the cam curve ratio of Malta's wheel, makes feed roller
Compensation rate in unit distance is equal.
Compared with prior art, the beneficial effects of the invention are as follows：Pass through the inner box paper rolling cut dress in existing GDX2 packing machines
It sets after installing acetes chinensis device, box of tricks and electric control system additional, in conjunction with accurately calculating for PLC controller, to servo
Motor is precisely controlled, and realizes to being compensated in real time when inner box paper position deviation, the relative position of notch and pattern is made to protect
Hold it is constant, realize inner box paper fixed point cutting；This improves device and reequips small, easy for installation, accurate positioning to original machine group.Work as production
Without to inner box paper carry out positional dissection product when, the power supply of closing control system, you can restore original GDX2 packing machines etc.
Long cutting.
Description of the drawings
Fig. 1 is the structural schematic diagram that GDX2 packing machines inner box paper rolling cut of the present invention improves device.
Fig. 2 is electric control system electrical block diagram of the present invention.
In figure：1- acetes chinensis devices, 2- servo motors, 3- Worm Wheel System pairs, 4- encoders, 5-PLC controllers,
6- rolling cut wheels, 7- feed rollers, 8- signal distributors, 9- motion-control modules.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.
Embodiment 1
As shown in Figure 1, 2, a kind of GDX2 packing machines inner box paper rolling cut improves device, it is characterised in that：Including box of tricks,
Acetes chinensis device 1 and electric control system, the acetes chinensis device 1 are installed on packing machine and carry out direction position along packing machine
In 6 front end of rolling cut wheel；The box of tricks is made of servo motor 2, Worm Wheel System pair 3, gear assembly, servo electricity
Machine 2 is connected by gear assembly with Worm Wheel System pair 3, and Worm Wheel System pair 3 passes through gear assembly and packet
The feed roller 7 of installation is connected；The electric control system is made of encoder 4 and PLC controller 5, the rotation of the encoder 4
Axis and is connect by the Maltese wheel drive of packing machine with 5 input end signal of PLC controller；5 output end of the PLC controller with
2 signal of servo motor connects；The PLC controller 5 is connect with control panel and 1 signal of acetes chinensis device.Pass through control plane
Plate starts packing machine, and feed roller 7 draws inner box paper movement, and feed roller 7 moves one week, and preceding rolling cut wheel 6 cuts an inside casing
Paper, acetes chinensis device 1 detect the colour code position on inner box paper, position signal are fed back to PLC controller 5, synchronously, coding
Device 4 reads the Maltese wheel speed and angle of driving rolling cut wheel 6, feeds back to PLC controller 5, PLC controller 5 passes through the two
Comparing calculation goes out the departure of inner box paper, and departure is converted to signal, to adjust rotation direction and the rotation of servo motor 2
Amount, and feed roller 7 is transferred to by Worm Wheel System pair 3.When departure is positive value, servo motor 2 rotates backward；When inclined
When residual quantity is negative value, servo motor 2 rotates forward, and finally remains unchanged the relative position of notch and pattern, realizes inner box paper
Fixed point cutting；This improves device and reequips small, easy for installation, accurate positioning to original machine group, convenient to promote on a large scale.
Embodiment 2
For the technical solution for further improving in embodiment 1, feed roller 7 described in the present embodiment is upper and lower two pairs of diameter phases
With smooth surface wheel, the rolling cut wheel 6 by lower section the U-shaped notch of a pair and dotted cut roller knife and a pair of of smooth surface wheel structure of top
At, and by the Maltese wheel drive of packing machine.Feed roller 7 is smooth surface wheel, and clamping force is much larger than rolling cut wheel 6, is inner box paper conveying
Major impetus, rolling cut wheel 6 mainly completes the rolling cut of inner box paper dotted line and U-shaped notch, completes the inner box paper of rolling cut through feed roller 7
It send to subsequent processing.
Embodiment 3
For the technical solution for further improving in embodiment 1, between encoder 4 described in the present embodiment and servo motor 2
It is provided with signal distributor 8 and motion-control module 9；The encoder 4 is connect with the input end signal of signal distributor 8, letter
Number 8 output end of distributor is connect with PLC controller 5 and 9 input end signal of motion-control module；The motion-control module 9 is defeated
Outlet is connect with 2 signal of servo motor；5 output end of the PLC controller is connect with 9 input end signal of motion-control module.Letter
Three groups of Linear Driving signals A+, A- and B+, B- and Z+, Z- that encoder 4 exports are converted to three groups of single-ended signals by number distributor 8
A, B, Z, then A and B signal are cloned, produce two class frequencys and phase duplicate signal A1, B1 and A2, B2；Wherein
It is output to PLC controller 5 after one group of signal A2, B2 and Z conversion, PLC controller 5 combines acetes chinensis device 1 to detect inner box paper
On positioning colour code position, calculate the departure c of inner box paper；It is transported to motion control mould after another group of signal A1, B1 conversion
Block 9, motion-control module 9 press the cam curve output signal of electric cam, adjust direction and the amount of spin of servo motor 2.
Embodiment 4
GDX2 packing machine inner box paper rolling cuts improve the control method of device, it is characterised in that comprise the steps of：
A) inner box paper departure c is obtained：Encoder 4 obtains the speed and angle of packing machine, is sent to PLC controller 5；Color
Poor detection device 1 detects the positioning colour code position on inner box paper, is sent to PLC controller 5；PLC controller 5 passes through comparing calculation
Go out inner box paper departure c；
B) departure is compensated：Departure is converted to signal by PLC controller 5 by calculating, and adjusts the direction of servo motor 2
And amount of spin, compensation departure c.
Acetes chinensis device 1 detects the positioning colour code on inside casing paper pattern, and signal is fed back to PC controllers 5；Synchronously,
The rotary shaft of encoder 4 is connected with GDX2 packing machine rotation axis, reads Malta and takes turns real-time speed and angle, both will give
For data feedback to PLC controller 5, PLC controller 5 goes out the departure of inner box paper by comparing calculation, and PLC controller 5 passes through meter
It calculates and departure is converted into signal, adjust 2 rotating speed of servo motor, feed roller 7 and Malta's wheel of original machine inside casing mechanism of paper is made to produce
The amount of a raw rotation is poor, and amount difference can be just or negative, is timing, and inner box paper is walked more, and when being negative, inside casing paper low is walked,
The rotation of feed roller 7 can compensate for departure after a week, so that the relative position of notch and pattern is remained unchanged, realizes determining for inner box paper
Position cutting.
Embodiment 5
For the technical solution for further improving in embodiment 4, signal distributor 8 described in the present embodiment is defeated by encoder 4
Three groups of Linear Driving signals A+, A- and B+, B- and Z+, the Z- gone out is converted to three groups of single-ended signals A, B, Z, then to A and B signal into
Row clone, produces two class frequencys and phase duplicate signal A1, B1 and A2, B2；One of which signal A2, B2 and Z conversion
After be output to PLC controller 5, PLC controller 5 combines acetes chinensis device 1 to detect the positioning colour code position on inner box paper, calculates
Go out the departure c of inner box paper；It is transported to motion-control module 9 after another group of signal A1, B1 conversion, motion-control module 9 is by electricity
The cam curve output signal of sub- cam adjusts direction and the amount of spin of servo motor 2.It is adjusted by the cam curve of electric cam
The direction of servo motor 2 and amount of spin are allowed to be adapted with the cam curve that Malta takes turns, feed roller 7 are made equably to compensate partially
Residual quantity.The start and stop angle that can control electric cam by PLC controller 5 is allowed to consistent with Malta's wheel phase, synchronizes and calculate
The real-time phase of Malta's wheel.
Embodiment 6
For the technical solution for further improving in embodiment 5, the cam curve and packing machine of electric cam in the present embodiment
Cam curve proportional k, the k=c/l of Malta's wheel, wherein c is current inner box paper departure, and l is the mark of individual inner box paper
Standard length.When departure is 2mm, full-length 31.4mm, k=2/31.4 ≈ 0.064, i.e. Malta's wheel walking 1mm, send
The walking 1.064mm of paper wheel 7, when covering full-length 31.4mm, feed roller 7 covers 33.4mm, completes the compensation to departure,
The even compensation of departure is realized simultaneously, i.e. compensation rate in unit distance is consistent, avoids because single compensation amount is larger, will be interior
Frame paper is broken.Electric cam is identical with Malta's wheel phase at this time, and synchronous signal distributor 8 sends PLC controller 5 to
Signal can also be allowed to calculate the real-time phase of Malta's wheel, so that electric cam is consistent therewith, keep positioning more accurate.
Although reference be made herein to invention has been described for multiple explanatory embodiments of the invention, however, it is to be understood that
Those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations will be fallen in this Shen
It please be within disclosed scope and spirit.More specifically, disclose in the application, drawings and claims in the range of, can
With to theme combination layout building block or layout carry out various deformation and improvement.In addition to what is carried out to building block or layout
Outside modification and improvement, to those skilled in the art, other purposes also will be apparent.
Claims (6)
1.GDX2 packing machine inner box paper rolling cuts improve device, it is characterised in that：Including box of tricks, acetes chinensis device (1) and
Electric control system, the acetes chinensis device (1), which is installed on packing machine and carries out direction along packing machine, is located at rolling cut wheel (6)
Front end；
The box of tricks is made of servo motor (2), Worm Wheel System secondary (3), gear assembly, servo motor (2)
It is connected with Worm Wheel System secondary (3) by gear assembly, Worm Wheel System pair (3) passes through gear assembly and packet
The feed roller (7) of installation is connected；
The electric control system is made of encoder (4) and PLC controller (5), and the rotary shaft of the encoder (4) is by packing
The Maltese wheel drive of machine, and connect with PLC controller (5) input end signal；PLC controller (5) output end and servo
Motor (2) signal connects；The PLC controller (5) connect with the control panel of packing machine and acetes chinensis device (1) signal.
2. GDX2 packing machines inner box paper rolling cut according to claim 1 improves device, it is characterised in that：The feed roller
(7) be the identical smooth surface wheel of upper and lower two pairs of diameters, the rolling cut wheel (6) by lower section the U-shaped notch of a pair and dotted cut roller knife
And a pair of of smooth surface wheel of top is constituted, and by the Maltese wheel drive of packing machine.
3. GDX2 packing machines inner box paper rolling cut according to claim 1 improves device, it is characterised in that：The encoder
(4) signal distributor (8) and motion-control module (9) are provided between servo motor (2)；The encoder (4) and signal
The input end signal of distributor (8) connects, signal distributor (8) output end and PLC controller (5) and motion-control module (9)
Input end signal connects；Motion-control module (9) output end is connect with servo motor (2) signal；The PLC controller
(5) output end is connect with motion-control module (9) input end signal.
4.GDX2 packing machine inner box paper rolling cuts improve the control method of device, it is characterised in that comprise the steps of：
A) inner box paper departure c is obtained：Encoder (4) obtains the speed and angle of packing machine, is sent to PLC controller (5)；Color
Positioning colour code position on poor detection device (1) detection inner box paper, is sent to PLC controller (5)；PLC controller (5) is by right
Than calculating inner box paper departure c；
B) departure is compensated：Departure is converted to signal by PLC controller (5) by calculating, adjustment servo motor (2) direction and
Amount of spin, compensation departure c.
5. GDX2 packing machines inner box paper rolling cut according to claim 4 improves the control method of device, it is characterised in that：Institute
It states signal distributor (8) and three groups of Linear Driving signals A+, A- and B+, B- and Z+, Z- that encoder (4) exports is converted to three groups
Single-ended signal A, B, Z, then A and B signal are cloned, produce two class frequencys and phase duplicate signal A1, B1 and A2,
B2；
In step a)：It is output to PLC controller (5) after one of which signal A2, B2 and Z conversion, PLC controller (5) combines color
Positioning colour code position on poor detection device (1) detection inner box paper, calculates the departure c of inner box paper；
In step b)：It is transported to motion-control module (9) after another group of signal A1, B1 conversion, motion-control module (9) presses electronics
The cam curve output signal of cam, the direction of adjustment servo motor (2) and amount of spin.
6. GDX2 packing machines inner box paper rolling cut according to claim 5 improves the control method of device, it is characterised in that：Institute
Cam curve k, the k=c/l proportional to the cam curve that packing machine Malta takes turns of electric cam are stated, wherein c is currently interior
Frame paper departure, l are the full-length of individual inner box paper.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810459434.6A CN108706364A (en) | 2018-05-15 | 2018-05-15 | The improvement device and its control method of GDX2 packing machine inner box paper rolling cuts |
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| CN201810459434.6A CN108706364A (en) | 2018-05-15 | 2018-05-15 | The improvement device and its control method of GDX2 packing machine inner box paper rolling cuts |
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| CN111377278A (en) * | 2018-12-29 | 2020-07-07 | 贵州中烟工业有限责任公司 | Device and method for positioning and processing inner frame paper of packing machine |
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Application publication date: 20181026 |
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| RJ01 | Rejection of invention patent application after publication |