A kind of diel cleaning equipment
Technical field
The present invention relates to mold clean field more particularly to a kind of diel cleaning equipments of mechanical processing.
Background technology
Motor stamping processing composite die used is produced since the architectural characteristic of mold through grinding machine after sharpening after sharpening
Raw grinding wheel bits, iron powder, greasy dirt, dirt accumulation are difficult to remove in mold and punching head and upper mould de- material sheet separation, production plus
Frictional resistance between each parts of mold is increased during work, causes to be also easy to produce punching not de- material phenomenon in process, is shortened
Mold conventional maintenance period, reduce the service life of mold.For the normal operation of stabilizing equipment and the quality of product, need
Cleaning maintenance periodically is carried out to mold.Generally mold is cleared up by wiping cloth by artificial hand, it is time-consuming and laborious, increase worker
Labor intensity, when cleaning, the cleaning of some turnings not enough thoroughly, have direct influence to the product appearance quality of processing, if
It is cleared up in open space, lime-ash is easy to fly upward everywhere, pollutes the environment, using this method for cleaning, complex procedures,
Cleaning efficiency is low, and cleans mold and need a large amount of water, artificial cleaning that cannot reuse water resource, is a kind of to resource
Waste, also increases production cost, therefore, application No. is 201410366913.5 patents of invention to provide a mold automatically
Cleaning machine, although the mould cleaner can play mold preferable cleaning, the mould cleaner is complicated, cost
Higher, cleanup step is more, and clearance time is longer, also, due to being only merely provided with a water tank, thus needing will be clear
After clean liquid is first bled off, rejoining clean tap water could continue to clear up mold, right by the dilution of tap water
Mold carries out last cleaning together, but after clearing up cleaner mold or single mold, cleaning liquid is still
It can so be continuing with, directly discharge cleaning liquid, also waste water resource to a certain extent.
Invention content
The purpose of the present invention is devising a kind of die cleaning apparatus, the greasy dirt, iron powder, ash of die surface can not only be removed
The impurity such as dirt can more thoroughly remove the sundries for being adsorbed on mould inside, and the water for cleaning mold can recycle,
To considerably increase the normal service life of mold, mold maintenance period is extended.
To achieve the goals above, present invention employs following technical schemes:
A kind of diel cleaning equipment, including including purge chamber, backwater room, water supply chamber and control cabinet, it is characterised in that:
The front of purge chamber is equipped with telescopic pneumatic door, and the top of the purge chamber includes motor and cylinder, the motor
Middle part set on purge chamber, cylinder are set at the top edge of purge chamber, and cylinder is equipped with the bearing moved up and down, the bearing
One end is connect with telescopic pneumatic door, is set on the side wall of purge chamber there are two vertically symmetrical track, the Telescopic pneumatic
The two sides of door are set in track, and the bottom of the purge chamber is equipped with the limiting plate of horizontal fixed placement, in the lower section of limiting plate
Equipped with mold mounting table, purge chamber is internally provided with water storage cylinder, the water storage cylinder by on motor rotary shaft with it is electronic
Machine connects, and swingle is equipped with below water storage cylinder, and the rotary shaft is connect through water storage cylinder with swingle, which is equipped with
Several equally distributed nozzles, the water storage cylinder are connect by water inlet pipe with water supply chamber;
It is described that horizontally disposed track, the mold mounting table packet are equipped on the mutually symmetrical with madial wall of backwater room
The drawer type slide plate equipped with rolling bearing and the draw ring on one side end face of drawer type slide plate are included, the drawer type slide plate
Two sides are placed in the horizontally disposed track, and the lower section of the mold mounting table is equipped with tilt clapboard, the tilt clapboard
Front end and the bottom fixed closed formula of purge chamber connect, the rear end of tilt clapboard is at an angle with backwater room's fixed closed
Formula connects, and the marginal position in the tilt clapboard rear end is equipped with a circular hole, and circular hole is arranged right below Rose Box, the filtering
Case is connect by return pipe with water supply chamber;
It is equipped with centrifugal pump between the water inlet pipe and water supply chamber, pressure regulator valve, institute are equipped between the centrifugal pump and water supply chamber
The Rose Box stated is connect by connecting water pipe with water supply chamber;
The side of the purge chamber includes an electric appliance box, which is equipped with control button, the inside of electric appliance box
Equipped with control circuit, the control button includes motor switch, switching cylinder, dust blower and centrifuges switch pump, described
Motor switch, switching cylinder, dust blower switch and centrifugation switch pump control motor by control circuit respectively, cylinder, blow
Dirt rifle and centrifugation pump work.
The controller is also associated with dust blower, which is high pressure dust blower.
Mold mounting table is designed to the stainless steel platen of clathrate.
The rotary shaft is hollow structure.
The nozzle is copper structure, and is arranged on swingle by the way of external screw thread rotatable connection.
The swingle can 360 ° centered on rotary shaft rotations.
The invention has the advantages that:After the above technical solution is adopted, the configuration of the present invention is simple operates practicality side
Just, the impurity such as the greasy dirt for being adsorbed on die surface, grinding wheel bits, iron powder, dust can be effectively removed, and can will be in mold and punching head gap
The impurity being difficult to clean off is purged, and the mold after cleaning is without separately making antirust treatment.Compared with prior art, of the invention to have
Beneficial effect is:The present invention is convenient and efficient to mold clean, time saving and energy saving, before comparing it is artificial cleaning more rapidly, more effectively, one
The place of a little artificial less cleaning positions can rapidly and thoroughly clean up now, effectively avoid and made because of less cleaning position
At product rejection phenomenon, is assisted into horizontal high voltage dust blower and nozzle flushing, thoroughly cleaned convenient for the cavity to mold.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the positive structure schematic of the present invention;
Fig. 2 is the left side structural schematic diagram of the present invention;
Fig. 3 is the right side structural schematic diagram of the present invention;
The work flow diagram of Fig. 4 casees in order to control;
Fig. 5 is the structural schematic diagram of the tilt clapboard of the present invention;
The wherein purge chambers 1-;2- backwater room;3- water supply chambers;4- control cabinets;5- pneumatic doors;6- cylinders;7- bearings;8- is limited
Plate;9- mold mounting tables;10- motor;11- water storage cylinders;12- rotary shafts;13- swingles;14- nozzles;15- water inlet pipes;16-
Tilt clapboard;17- circular holes;18- Rose Boxes;19- return pipes;20- centrifugal pumps;21- pressure regulator valves;22- connection water pipes;23- baffles;
24 dust blowers;25- sewage draining exits;911- drawer type slide plates;912- draw rings.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
- 5 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of diel cleaning equipment, including purge chamber 1,
Backwater room 2, water supply chamber 3 and control cabinet 4, the backwater room 2 are set to the lower section of purge chamber 1, and water supply chamber 3 is located at the side of backwater room 2,
Control cabinet 4 is fixed on the side lateral wall of backwater room 2, and the front of purge chamber 1 is equipped with telescopic pneumatic door 5, it is preferred that
The pneumatic door can be divided into a fan fixed door and a fan dodge gate, the fixed door and dodge gate stagger setting, the fixation
Door is fixed on purge chamber on the side wall of end face outside, and the top outer of the purge chamber 1 includes motor 10 and cylinder
6, the motor 10 is set to the top rear of purge chamber 1, and cylinder 6 is on the top nose edge of purge chamber 1, cylinder 6
Equipped with the bearing 7 moved up and down, one end of the bearing 7 is fixedly connected with the dodge gate of telescopic pneumatic door 5 by snap ring, institute
State vertically symmetrical track there are two being set at the side wall outer end of the close end face outside of purge chamber 1, the Telescopic pneumatic door 5
Dodge gate two sides be set to track in so that pneumatic door can along track realize upper and lower position opening and closing, it is described
The bottom of purge chamber is equipped with the limiting plate 8 of horizontal fixed placement so that the top that pneumatic door 5 is opened to purge chamber 1 stops, and closes
When pneumatic door 5 be lowered into limiting plate 8 stopping, the top of limiting plate 8 be equipped with mold mounting table 9, the mold mounting table 9 packet
The drawer type slide plate 911 equipped with rolling bearing and the draw ring 912 on 911 1 side end face of drawer type slide plate are included, purge chamber 1 is pushed up
Portion's inner wall is equipped with water storage cylinder 11, and the water storage cylinder is hollow structure, the water storage cylinder 11 by on motor 10
Rotary shaft 12 connect with motor 10, the lower section of water storage cylinder 11 is equipped with swingle 13, and the rotary shaft 12 runs through water storage cylinder 11
It is connect with swingle 13, which is equipped with several equally distributed nozzles 14, by taking 12 equally distributed nozzles as an example,
As long as nozzle quantity here is symmetrical, the water storage cylinder 11 is connect by water inlet pipe 15 with water supply chamber 3, should
Purge chamber further includes a dust blower 25, which preferably uses high voltage type dust blower;
The rear wall of the backwater room 2 is same plate with the rear wall of purge chamber 1 or is generally aligned in the same plane and consolidates
The frame of fixed connection, purge chamber 1 and the vertical direction of backwater room 2 is same frame, and the left and right sides siding of backwater room 2 and cleaning
The left and right sides siding of room 1 is all integrally fixed on frame, and the purge chamber 1 is communicated with backwater room 2, above the limiting plate
Two side inner wall bottom end is respectively equipped with symmetrical horizontal rail, and the length of the track is preferably at least two limiting plates 8
Length adds up, and the two sides of the drawer type slide plate 911 are placed in the horizontally disposed track, the drawer type slide plate
911 length cannot preferably be more than the length of limiting plate 8, and the width of drawer type slide plate 911 cannot be more than the width of limiting plate 8,
The lower section of mold mounting table 9 described in the madial wall of the backwater room is equipped with tilt clapboard 16, the front end of the tilt clapboard 16
It is connect with the bottom fixed closed formula of purge chamber, the rear end of tilt clapboard 16 connects with backwater room 2 in 10 ° to 30 ° fixed closed formulas
It connects, the marginal position in 16 rear end of tilt clapboard is equipped with a circular hole 17, and circular hole 17 is arranged right below Rose Box 18, described
Rose Box 18 is connect by return pipe 19 with water supply chamber 3, if angle of inclination is 10 °, rinsing water base of mold will not incline
It is stopped on inclined clapboard, is directly flowed into Rose Box from circular hole, if gradient is 20 °, rinse the water of mold on tilt clapboard
Residence time is shorter, if gradient is 30 °, it is longer to rinse the water of the mold residence time on tilt clapboard, but water is not
The top of backwater room 2 can be diffused out;
Further, the one side wall of the Rose Box is equipped with sewage draining exit 26, it is convenient periodically filtered water is carried out and
When cleaning;
It is equipped with centrifugal pump 20 between the water supply chamber 3 and water inlet pipe 15, and is equipped with pressure regulator valve 24;
The side of the purge chamber 1 be equipped with an electric appliance box 4,4 surface of electric box be equipped with control button, electric appliance box 4 it is interior
Portion be equipped with control circuit, the control button include motor switch button, switching cylinder button, dust blower switch button and
Centrifugal pump switch button, the motor switch button, switching cylinder button, dust blower switch button and centrifugation switch pump are pressed
Button controls motor, cylinder, dust blower and centrifugation pump work, the motor switch button by control circuit respectively and both may be used
To control electric motor operation, while the work of the water supply in water feeding tank can also be controlled.
In order to enable the sewage of cleaning will not splash everywhere, and the integral device beauty that seems, preferably on the right side of backwater room 2 one
Side sets the baffle 23 of certain altitude, height when completely open not less than the pneumatic door state of the height of baffle.
The pressure regulator valve 24 can adjust the size of 3 inside water pressure of water supply chamber, and repair when also only needs to close valve just
Centrifugal pump 20 can be dismantled;
In figs. 1-5, present invention employs following manner:The mold that need to be cleaned is placed on drawer type slide plate 911, by gas
Cylinder closes pneumatic door, and cleaning solution notes water to water storage cylinder under the work of centrifugal pump through water supply chamber, and water enters rotary shaft, warp
Nozzle gushes out, rotary shaft 360 ° of spin rinse die surfaces under the drive of motor, in the water to Rose Box after cleaning, warp
It is back to water supply chamber again after Rose Box filtering, to form cycle.Impurity in Rose Box is periodically handled through sewage draining exit 26, mold table
Pneumatic door is opened in face after cleaning water stain to die surface and internal impurity is handled with Handheld high-voltage dust blower 25, is located
Drawer type slide plate is pulled out by upper draw ring after reason, cleaning terminates.
The present invention operation principle be:
A kind of diel cleaning equipment is hoisted to by mold on the drawer type slide plate equipped with bearing, mold is pushed into clear
Inside chamber wash, after mold push-in, pneumatic door is closed by cylinder, is a closed cleaning space inside purge chamber, used in cleaning
Liquid be scavenger specially be mixed in a certain ratio with antirust agent and water, be contained in water supply chamber, press on electric appliance box 19
Switch.Water supply indoor water is sent to special water storage cylinder with centrifugal pump, a rotary shaft is equipped with below water storage cylinder, during rotary shaft is
Hollow structure, lower section are the swingle equipped with 12 nozzles, and nozzle is copper structure, intermediate using external screw thread rotatable connection mode
There is sealing ring to ensure the leakproofness of entire nozzle, nozzle spray bore dia is 1.2MM, when cleaning solution is sprayed from nozzle, electricity
Motivation drives rotary shaft rotation to make cleaning area cover entire rotating range, and the water after flushing is from the circular hole on tilt clapboard
It flows down, water empties back into Rose Box, is back in water supply chamber by return pipe after Rose Box filters, is recycled to reach again
Purpose, sewage draining exit be equipped with blowdown knob lid, open dirt-discharging hook, the impurity to precipitate from sewage draining exit 21 periodically remove, punching
After washing again by hand-held dust blower by inside die surface and each parts gap water and small part impurity clean out, to
Achieve the purpose that thorough cleaning, is pulled out drawer type slide plate by draw ring after mold clean.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to preferably explain the present invention
Principle and practical application, to enable skilled artisan to be best understood by and utilize the present invention, the present invention is only
It is limited by claims and its full scope and equivalent.