CN108703394B - Deep processing device and method for red elephant grass feed - Google Patents
Deep processing device and method for red elephant grass feed Download PDFInfo
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- CN108703394B CN108703394B CN201810806811.9A CN201810806811A CN108703394B CN 108703394 B CN108703394 B CN 108703394B CN 201810806811 A CN201810806811 A CN 201810806811A CN 108703394 B CN108703394 B CN 108703394B
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- 235000015696 Portulacaria afra Nutrition 0.000 title claims abstract description 18
- 235000018747 Typha elephantina Nutrition 0.000 title claims abstract description 18
- 244000177175 Typha elephantina Species 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 143
- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 238000005303 weighing Methods 0.000 claims abstract description 99
- 238000003756 stirring Methods 0.000 claims abstract description 57
- 238000007599 discharging Methods 0.000 claims abstract description 55
- 238000002156 mixing Methods 0.000 claims abstract description 54
- 238000000855 fermentation Methods 0.000 claims abstract description 41
- 230000004151 fermentation Effects 0.000 claims abstract description 41
- 239000007921 spray Substances 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims description 14
- 239000004615 ingredient Substances 0.000 claims description 9
- 238000003672 processing method Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 description 18
- 239000007788 liquid Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Biotechnology (AREA)
- Animal Husbandry (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Physiology (AREA)
- Sustainable Development (AREA)
- Zoology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a deep processing device and a method for red elephant grass feed, wherein a crushing mechanism, a dry material mixing mechanism and a wet material mixing fermentation mechanism in the deep processing device are vertically and sequentially arranged in a shell communicated with the bottom of a weighing mechanism; the bottom of the weighing mechanism is provided with a discharging plate for separating the weighing mechanism from the inner cavity of the shell; the wet material mixing and fermenting mechanism comprises a wet material feeding spray head, a feeding pump, a heating pipe, a rotary stirring blade group, a third motor and a wet material taking door; the feeding pump pumps the fermentation liquor into the feed pump, the fermentation liquor is sprayed into the feed to be processed by the wet feed nozzle, the rotary stirring vane group rotates to uniformly mix the fermentation liquor, and the heating pipe is started to perform fermentation treatment. The invention adds the wet material mixing fermentation mechanism on the basis of weighing and proportioning of the weighing mechanism, crushing of the crushing mechanism and uniform mixing of the dry material mixing mechanism so as to meet the requirements of feed to be fermented, thereby achieving deep processing of the feed for red elephant grass.
Description
Technical Field
The invention relates to the technical field of feed preparation, in particular to a deep processing device and method for red elephant grass feed.
Background
Along with the progress of society, artificial breeding has been developed, and the demand for artificial feed is also increasing, in order to ensure that the feed contains nutrient substances required by feeding and is easy to feed and absorb, red elephant grass is found at present, and the red elephant grass is better than the elephant grass when added into the feed, but the feed processing generally needs to be subjected to weighing proportioning, crushing and uniform mixing, and some of the feed processing needs to be fermented so as to meet the requirement that substances in the feed are easy to absorb, so that the demand for feed production equipment is also increasing.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a deep processing device and a method for red elephant grass feed, which overcome the defects in the prior art.
In order to achieve the aim, the invention provides a deep processing device for red elephant grass feed, which comprises a weighing mechanism, a crushing mechanism, a dry material mixing mechanism and a wet material mixing fermentation mechanism; wherein the crushing mechanism, the dry material mixing mechanism and the wet material mixing fermentation mechanism are vertically and sequentially arranged in a shell communicated with the bottom of the weighing mechanism; the bottom of the weighing mechanism is provided with a discharging plate so as to separate the weighing mechanism from the inner cavity of the shell, and a discharging cavity for opening the discharging plate is arranged in the inner cavity of the shell; the crushing mechanism comprises a crushing roller group, a motor group, a vibrating screen and a first motor; the crushed aggregates roller group is arranged below the discharging cavity, the crushed aggregates roller group is transversely arranged in the inner cavity of the shell, the extending end of the motor group is connected with the crushed aggregates roller group, the vibrating screen is arranged below the crushed aggregates roller group, and the vibrating screen is connected with the output end of the first motor; the dry material mixing mechanism comprises a dry material barrel, a rotary stirring rod group, a belt pulley group and a second motor; the dry material barrel is fixedly connected below the vibrating screen, the top of the dry material barrel is provided with an opening and closing door, and the bottom of the dry material barrel is provided with an opening and closing door; the rotary stirring rod groups are uniformly distributed along the circumference of the inner wall of the dry material barrel and are connected with a second motor through a belt pulley group; the wet material mixing and fermenting mechanism comprises a wet material feeding spray head, a feeding pump, a heating pipe, a rotary stirring blade group, a third motor and a wet material taking door; the wet material feeding spray head is embedded on the left cavity wall of the shell and is connected with a feeding pump outside the shell through a pipeline; the bottom of the shell is provided with a closed placing cavity, the middle part of the placing cavity is provided with a third motor, the third motor is connected with a rotary stirring blade set outside the placing cavity, the heating pipe is laid in the placing cavity in a ring shape, and the wet material taking door is hinged on the cavity wall on the right side of the shell.
Through the technical scheme, the integrated weighing mechanism, the crushing mechanism, the dry material mixing mechanism and the wet material mixed fermentation mechanism are arranged, and the weighing mechanism and the crushing mechanism are provided with the discharging plate so as to ensure that the feed falls into the crushing mechanism after the proportioning weight is weighed, and the crushing roller group can fully crush the feed; crushing the feed by adopting a crushing roller set, and further screening the feed by adopting a vibrating screen to obtain the feed with the required granularity, wherein the feed can be smoothly screened into a dry material barrel; the dry material mixing mechanism is provided with an opening and closing door so as to ensure that the feed falls into the wet material mixing fermentation mechanism after being fully mixed, and the dry feed can be directly taken out; the structure of the adopted rotary stirring rod group is similar to that in a drum washing machine, and the rotary stirring rod group can be adopted to sufficiently and uniformly stir the feed; when the opening and closing door is opened, the feed belt attached to the wall of the dry material barrel can be dropped into the wet material mixing and fermenting mechanism by utilizing the rotary stirring rod group, so that the loss of feed is reduced; the wet material mixing fermentation mechanism is provided with a wet material taking door, so that wet materials which do not need fermentation operation can be taken out, and the wet materials can be taken out after the feed is fermented; a rotary stirring blade set is arranged in the wet material mixing fermentation mechanism to ensure that the mixed liquid and the dry material are fully and uniformly mixed; the heating pipes are laid in a ring shape to ensure uniform heating in the fermentation process.
As a further explanation of the deep processing apparatus according to the present invention, preferably, the weighing mechanism includes a weighing inner cavity, a weighing outer cavity, a discharging opening, a weighing plate, a rotating shaft, a bearing assembly, a fourth motor, a pushing plate, a cylinder and a discharging plate; the discharging opening is arranged at the top of the weighing inner cavity and is connected with the weighing outer cavity; the weighing plate is arranged in the middle of the weighing cavity, the weighing plate is connected to the bearing assembly through a rotating shaft, one end of the rotating shaft is connected with the output end of the fourth motor, the fourth motor is fixedly connected to the cavity wall of the weighing cavity, and the bearing assembly is fixedly connected to the cavity wall of the weighing cavity; the two discharging plates are arranged at the bottom of the weighing cavity to separate the weighing mechanism from the cavity of the shell, and the discharging plates are opened downwards by taking the center of the bottom of the weighing cavity as the axis; the two pushing plates are respectively arranged on two sides of the bottom of the material weighing inner cavity, the pushing plates are connected with the extending ends of the air cylinders, the air cylinders drive the pushing plates to move left and right on the discharging plates, and the air cylinders are fixedly connected with the outside of the cavity wall of the material weighing outer cavity.
Through the technical scheme, one feed raw material can be automatically weighed by the weighing plate, then the fourth motor drives the rotating shaft to turn over the weighing plate, so that the feed falls onto the discharging plate, and then the other feed raw material can be weighed, thereby realizing the requirement of weighing multiple feed raw materials in sequence; the feed falling onto the discharging plate can be gathered together under the pushing of the pushing plate, and the feed can be completely fallen into the crushing mechanism when the discharging plate is opened; the two turned sides of the weighing plate are respectively provided with a material placing plate, so that the two sides can alternately convey the feed raw materials to the crushing mechanism.
As a further illustration of the deep processing apparatus according to the invention, the particle roller set preferably comprises a first particle roller, a second particle roller and a third particle roller; the first crushed aggregates gyro wheel sets up the central point of blowing chamber below, and second crushed aggregates gyro wheel and third crushed aggregates gyro wheel meshing respectively are connected in the both sides of first crushed aggregates gyro wheel, and first crushed aggregates gyro wheel, second crushed aggregates gyro wheel and third crushed aggregates gyro wheel are connected with a motor respectively.
Through the technical scheme, the three meshed crushing rollers can crush the feed from two sides to the vibrating screen at the same time; in addition, when the two sides of the weighing plate are turned over to alternately convey the feed raw materials, the two feed raw materials are crushed at the same time, and the crushing progress of the feed is quickened.
As a further explanation of the deep-processing apparatus according to the present invention, it is preferable that the vibrating screen is connected to both side walls of the housing in a circular arc shape.
Through above-mentioned technical scheme, circular arc formula vibration screen cloth is with the vibration amplitude of increase vibration screen cloth, guarantees that the fodder sieves smoothly and falls into the dry storage bucket, reduces vibration screen cloth's jam probability.
As a further explanation of the deep processing apparatus according to the present invention, preferably, the lower part of the dry material barrel is semicircular, the upper part of the dry material barrel is square, and the rotary stirring rod group is arranged in the dry material barrel; the rotary stirring rod group comprises a circular rotary table and an L-shaped stirring rod, the diameter of the circular rotary table is equal to that of the semicircular rotary table, the circular rotary table is connected to the rear end of the dry charging basket and driven to rotate by a belt pulley group, the longitudinal rod of the L-shaped stirring rod is fixedly connected to the circular rotary table, the transverse rod of the L-shaped stirring rod is uniformly distributed in the dry charging basket in the circumference of the circular rotary table, the front end of the dry charging basket is provided with a transparent barrel door, and the transparent barrel door is hinged to the shell.
Through the technical scheme, the feed can be smoothly screened into the dry material barrel by adopting the structure that the lower part is semicircular and the upper part is square and is opened at the top, and is gathered at the bottom of the dry material barrel, so that the feed can conveniently fall into the wet material mixed fermentation mechanism when the opening and closing door is opened; when only the dry materials are uniformly mixed, the feed can be taken out from the transparent barrel door, and the stirring and mixing degree of the feed can be observed by the transparent barrel door.
As a further explanation of the deep-processing apparatus according to the present invention, it is preferable that the wet material feeding nozzle is rotatably connected to the pipe, and the wet material feeding nozzle is provided at a position below one side of the opening and closing door.
Through above-mentioned technical scheme, pivoted wet material feed shower nozzle is in order to guarantee that liquid sprays to the fodder that falls into the casing bottom uniformly, avoids mixing uneven problem.
In order to achieve another object of the present invention, the present invention also provides a deep processing method using the deep processing apparatus for red elephant grass feed, the method comprising the steps of: (a) The feedstuff to be processed is put into the weighting mechanism, the weighting mechanism automatically weights a certain weight part of feedstuff to be processed, the discharging plate is opened, and the feedstuff to be processed falls into the crushing mechanism; (b) The crushed aggregates roller group is started when weighing, the vibrating screen is started when the discharging plate is opened, the feed to be processed is directly crushed in the crushed aggregates gaps of the crushed aggregates roller group and falls onto the vibrating screen, and the vibrating screen screens the feed to be processed meeting the granularity requirement to the dry material mixing mechanism through vibration; (c) The rotary stirring rod group is started when the discharging plate is opened, and the feed to be processed in the dry material barrel is screened, fully stirred and mixed by the rotary stirring rod group to form dry materials which can be directly taken out; or (d) opening the opening and closing door, wherein the feed to be processed falls into the wet feed mixing and fermenting mechanism; the feed pump pumps the ingredients into the feed pump, the ingredients are sprayed onto the feed to be processed by the wet feed nozzle, the rotary stirring vane group rotates to uniformly mix the ingredients, and the wet feed is formed and can be directly taken out; or, (e) pumping the fermentation liquor by a feed pump, spraying the fermentation liquor onto the feed to be processed by a wet feed nozzle, rotating the stirring vane set to uniformly mix the fermentation liquor, starting the heating pipe, and performing fermentation treatment.
The invention has the beneficial effects that:
1. the deep processing device adds the wet material mixing fermentation mechanism on the basis of weighing and proportioning of the weighing mechanism, crushing of the crushing mechanism and uniform mixing of the dry material mixing mechanism so as to meet the requirements of feeds needing fermentation treatment, thereby achieving deep processing of feeds for red elephant grass;
2. the deep processing device can automatically weigh one feed raw material by using the weighing plate, then the fourth motor drives the rotating shaft to turn over the weighing plate, so that the feed falls onto the discharging plate, and then the other feed raw material can be weighed, thereby realizing the requirement of weighing multiple feed raw materials in turn; the feed falling onto the discharging plate can be gathered together under the pushing of the pushing plate, and the feed can be completely fallen into the crushing mechanism when the discharging plate is opened; the two turned sides of the weighing plate are respectively provided with a material placing plate, so that the two sides can alternately convey feed raw materials into the material crushing mechanism;
3. the dry material mixing mechanism of the deep processing device adopts a structure that the lower part is semicircular, the upper part is square, and the top of the dry material mixing mechanism is provided with an opening so that feed can be smoothly sieved and dropped into the dry material barrel and gathered at the bottom of the dry material barrel; the feed belt attached to the wall of the dry material barrel can be fallen into the wet material mixed fermentation mechanism by adopting the rotary stirring rod group, so that the loss of the feed is reduced;
4. the deep processing method of the invention utilizes the deep processing device to obtain dry materials, wet materials or fermented materials suitable for feeding, and can finish the processing of the feed by starting the corresponding mechanism only by throwing in the feed raw materials, thereby being simple and convenient.
Drawings
FIG. 1 is a schematic structural view of a deep processing apparatus for red elephant grass feed of the present invention;
FIG. 2 is a side view of the weighing mechanism of the present invention;
FIG. 3 is a schematic diagram of a dry mix mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of the wet material mixing fermentation mechanism of the present invention.
Detailed Description
For a further understanding of the structure, features, and other objects of the invention, reference should now be made in detail to the accompanying drawings of the preferred embodiments of the invention, which are illustrated in the accompanying drawings and are for purposes of illustrating the concepts of the invention and not for limiting the invention.
As shown in fig. 1, fig. 1 is a schematic structural view of a deep processing apparatus for red elephant grass feed according to the present invention; a deep processing device for red elephant grass feed, which comprises a material weighing mechanism 1, a material crushing mechanism 2, a dry material mixing mechanism 3 and a wet material mixing fermentation mechanism 4; wherein the crushing mechanism 2, the dry material mixing mechanism 3 and the wet material mixing fermentation mechanism 4 are vertically and sequentially arranged in a shell 5 communicated with the bottom of the weighing mechanism 1; the bottom of the weighing mechanism 1 is provided with a discharging plate 18 to separate the weighing mechanism 1 from the inner cavity of the shell 5, and a discharging cavity 51 for opening the discharging plate 18 is arranged in the inner cavity of the shell 5, so that after the discharging plate 18 is completely opened, feed can enter the crushing mechanism 2 from the discharging cavity 51.
Referring to fig. 2, fig. 2 is a side view of the weighing mechanism of the present invention; referring to fig. 1, a weighing mechanism 1 comprises a weighing inner cavity, a weighing outer cavity, a discharging opening 11, a weighing plate 12, a rotating shaft 13, a bearing assembly 14, a fourth motor 15, a pushing plate 16, an air cylinder 17 and a discharging plate 18; the discharging opening 11 is arranged at the top of the weighing inner cavity, and the discharging opening 11 is connected with the weighing outer cavity; the weighing plate 12 is arranged in the middle of the weighing cavity, the weighing plate 12 is connected to the bearing assembly 14 through the rotating shaft 13, one end of the rotating shaft 13 is connected with the output end of the fourth motor 15, the fourth motor 15 is fixedly connected in the cavity wall of the weighing outer cavity, and the bearing assembly 14 is fixedly connected on the cavity wall of the weighing cavity; the fourth motor 15 drives the rotating shaft 13 to rotate, so that the weighing plate 12 is driven to turn over to two sides, a certain feed raw material can be automatically weighed by the weighing plate 12, then the fourth motor drives the rotating shaft to turn over the weighing plate 12 to one side, so that the feed falls onto the discharging plate 18, then another feed raw material can be weighed, and the weighing plate 12 turns over to the other side, so that the requirement of weighing various feed raw materials in turn is realized; the two discharging plates 18 are arranged at the bottom of the weighing cavity to separate the weighing mechanism 1 from the cavity of the shell 5, the two discharging plates 18 are downwards opened by taking the center of the bottom of the weighing cavity as the axis, and the opening direction of the discharging plates 18 is the overturning direction of the weighing plates 18; the two pushing plates 16 are respectively arranged at two sides of the bottom of the weighing cavity, the pushing plates 16 are connected with the extending ends of the air cylinders 17, the air cylinders 17 drive the pushing plates 16 to move left and right on the discharging plates 18, and the air cylinders 17 are fixedly connected outside the cavity wall of the weighing outer cavity; the feed falling onto one side of the discharge plate 18 can be gathered together under the pushing of the other side of the discharge plate 16, so that the feed can be ensured to fall into the crushing mechanism completely when the discharge plate is opened; the two turned sides of the weighing plate are respectively provided with a material placing plate, so that the two sides can alternately convey the feed raw materials to the crushing mechanism.
Referring to fig. 1, the particle mechanism 2 includes a particle roller set 21, a motor set 22, a vibrating screen 23, and a first motor 24; the crushed aggregates roller group 21 is arranged below the discharging cavity 51, the crushed aggregates roller group 21 is transversely arranged in the inner cavity of the shell 5, the extending end of the motor group 22 is connected with the crushed aggregates roller group 21, the vibrating screen 23 is arranged below the crushed aggregates roller group 21, and the vibrating screen 23 is connected with the output end of the first motor 24; the vibrating screen 23 is connected to the cavity walls on two sides of the shell 5 in an arc shape, the vibration amplitude of the vibrating screen is increased by the arc-shaped vibrating screen, the feed is ensured to smoothly screen into the dry charging basket, and the blocking probability of the vibrating screen is reduced. Wherein the particle roller set 21 comprises a first particle roller 211, a second particle roller 212 and a third particle roller 213; the first crushing roller 21 is arranged at the center position below the discharging cavity 51, the second crushing roller 212 and the third crushing roller 213 are respectively connected to the two sides of the first crushing roller 211 in a meshed manner, the second crushing roller 212 and the third crushing roller 213 are in contact with the cavity wall of the shell 5, but larger friction force is not generated, the crushing roller and the shell are not worn, the feed cannot fall from the gap between the crushing roller and the shell, and the first crushing roller 211, the second crushing roller 212 and the third crushing roller 213 are respectively connected with a motor; the feed can be crushed from two sides to the vibrating screen by adopting the meshed three crushing rollers; in addition, when the two sides of the weighing plate are turned over to alternately convey the feed raw materials, the two feed raw materials are crushed at the same time, and the crushing progress of the feed is quickened.
Referring to fig. 3, fig. 3 is a schematic structural diagram of a dry material mixing mechanism according to the present invention; referring to fig. 1, the dry material mixing mechanism 3 includes a dry material barrel 31, a rotary stirring rod set 32, a belt pulley set 33 and a second motor 34; the dry material barrel 31 is fixedly connected below the vibrating screen 24, the lower part of the dry material barrel 31 is semicircular, the upper part of the dry material barrel 31 is square, the top of the dry material barrel 31 is provided with an opening and closing door 311 at the bottom of the dry material barrel 31; the lower part is semicircular, the upper part is square, and the top of the feed hopper is provided with an opening so that the feed can be smoothly sieved and dropped into the dry material barrel and gathered at the bottom of the dry material barrel; the rotary stirring rod set 32 is arranged in the dry material barrel 31, the rotary stirring rod set 32 is uniformly distributed along the circumference of the inner wall of the dry material barrel 31, and the rotary stirring rod set 32 is connected with the second motor 34 through the belt pulley set 33; the rotary stirring rod set 32 comprises a circular turntable 321 and an L-shaped stirring rod 322, the diameter of the circular turntable 321 is equal to that of the semicircle, the circular turntable 321 is connected to the rear end of the dry material barrel 31 and driven to rotate by the belt pulley set 33, the longitudinal rods of the L-shaped stirring rod 322 are fixedly connected to the circular turntable 321, and the transverse rods of the L-shaped stirring rod 322 are uniformly distributed in the dry material barrel 31 according to the circumference of the circular turntable 321; the structure of the rotary stirring rod group is similar to that in a drum washing machine, and the rotary stirring rod group can be used for stirring feed fully and uniformly; when the opening and closing door is opened, the feed belt attached to the wall of the dry material barrel can be dropped into the wet material mixing and fermenting mechanism by utilizing the rotary stirring rod group, so that the loss of feed is reduced; the front end of the dry material barrel 31 is provided with a transparent barrel door which is hinged on the shell 5; when only the dry materials are uniformly mixed, the feed can be taken out from the transparent barrel door, and the stirring and mixing degree of the feed can be observed by the transparent barrel door.
Referring to fig. 4, fig. 4 is a schematic structural diagram of a wet material mixing fermentation mechanism according to the present invention; referring to fig. 1, the wet material mixed fermentation mechanism 4 includes a wet material feeding nozzle 41, a feeding pump 42, a heating pipe 43, a rotary stirring blade group 44, a third motor 45 and a wet material taking gate 46; the wet material feeding spray nozzle 41 is embedded on the left cavity wall of the shell 5, the wet material feeding spray nozzle 41 is connected with a feeding pump 42 outside the shell 5 through a pipeline, the wet material feeding spray nozzle 41 is rotatably connected on the pipeline, and the wet material feeding spray nozzle 41 is arranged at a position below one side of the opening and closing door 311; the rotating wet material feeding spray head ensures that liquid is uniformly sprayed to the feed falling into the bottom of the shell, so that the problem of uneven mixing is avoided; a closed placing cavity 52 is arranged at the bottom of the shell 5, a third motor 45 is arranged in the middle of the placing cavity 52, the third motor 45 is connected with a rotary stirring blade set 44 outside the placing cavity 52, the third motor 45 drives the rotary stirring blade set 44 to rotate so as to stir the dry materials mixed with the liquid, and then fed wet materials can be obtained, a wet material taking door 46 is hinged on the cavity wall on the right side of the shell 5, and the wet materials are taken out; alternatively, as a fermentation structure, the heating pipes 43 are laid in a ring shape in the holding chamber 52 to heat the feed to be fermented.
Therefore, the wet material mixing fermentation mechanism is added on the basis of weighing and proportioning of the weighing mechanism, crushing of the crushing mechanism and uniform mixing of the dry material mixing mechanism, so as to meet the requirements of feeds to be fermented. Wherein, the weighing mechanism 1, the crushing mechanism 2, the dry material mixing mechanism 3 and the wet material mixing fermentation mechanism 4 can be independently controlled by a start button according to the needs, and can also be automatically controlled by a singlechip.
The invention also provides a deep processing method by using the deep processing device for the red elephant grass feed, which comprises the following steps:
step 1: the feed to be processed is put into the weighing mechanism 1, the weighing mechanism 1 automatically weighs a certain weight part of feed to be processed, the discharging plate 18 is opened, and the feed to be processed falls into the crushing mechanism 2.
Step 2: the crushed aggregates roller group 21 starts when weighing, the vibrating screen 23 starts when the discharging plate 18 is opened, the feed to be processed is directly crushed in the crushed aggregates gaps of the crushed aggregates roller group 21 and falls onto the vibrating screen 23, and the vibrating screen 23 screens the feed to be processed meeting the granularity requirement to the dry material mixing mechanism 3 through vibration.
Step 3: the rotary stirring rod set 32 is started when the discharging plate 18 is opened, and the feed to be processed in the dry material barrel 31 is screened, fully stirred and mixed by the rotary stirring rod set 32 to form dry materials, and can be directly taken out.
Step 4: the dry materials are not taken out, the opening and closing door 311 is opened, and the feed to be processed falls into the wet material mixing and fermenting mechanism 4; the feed pump 42 pumps in the ingredients, the ingredients are sprayed onto the feed to be processed by the wet feed spray nozzle 41, and the rotary stirring vane set 44 rotates to uniformly mix the ingredients and form wet materials, which can be directly taken out.
Step 5: the wet material is not taken out, the feeding pump 42 pumps in the fermentation liquid, the fermentation liquid is sprayed onto the feed to be processed by the wet material feeding nozzle 41, the rotary stirring vane set 44 rotates to uniformly mix the fermentation liquid, and the heating pipe 43 is started to perform fermentation treatment.
The deep processing method of the invention utilizes the deep processing device to obtain dry materials, wet materials or fermented materials suitable for feeding, and can finish the processing of the feed by starting the corresponding mechanism only by throwing in the feed raw materials, thereby being simple and convenient.
It should be noted that the foregoing summary and the detailed description are intended to demonstrate practical applications of the technical solution provided by the present invention, and should not be construed as limiting the scope of the present invention. Various modifications, equivalent alterations, or improvements will occur to those skilled in the art, and are within the spirit and principles of the invention. The scope of the invention is defined by the appended claims.
Claims (5)
1. The deep processing device for the red elephant grass feed is characterized by comprising a weighing mechanism (1), a crushing mechanism (2), a dry material mixing mechanism (3) and a wet material mixing fermentation mechanism (4); wherein,,
the crushing mechanism (2), the dry material mixing mechanism (3) and the wet material mixing fermentation mechanism (4) are vertically and sequentially arranged in a shell (5) communicated with the bottom of the weighing mechanism (1); the bottom of the weighing mechanism (1) is provided with a discharging plate (18) for separating the weighing mechanism (1) from the inner cavity of the shell (5), and a discharging cavity (51) for opening the discharging plate (18) is arranged in the inner cavity of the shell (5);
the weighing mechanism (1) comprises a weighing inner cavity, a weighing outer cavity, a discharging opening (11), a weighing plate (12), a rotating shaft (13), a bearing assembly (14), a fourth motor (15), a pushing plate (16), a cylinder (17) and a discharging plate (18); the discharging opening (11) is arranged at the top of the weighing inner cavity, and the discharging opening (11) is connected with the weighing outer cavity; the weighing plate (12) is arranged in the middle of the weighing cavity, the weighing plate (12) is connected to the bearing assembly (14) through the rotating shaft (13), one end of the rotating shaft (13) is connected with the output end of the fourth motor (15), the fourth motor (15) is fixedly connected to the cavity wall of the weighing cavity, and the bearing assembly (14) is fixedly connected to the cavity wall of the weighing cavity; the two discharging plates (18) are arranged at the bottom of the weighing cavity to separate the weighing mechanism (1) from the cavity of the shell (5), and the discharging plates (18) are opened downwards by taking the center of the bottom of the weighing cavity as the axis; the two pushing plates (16) are respectively arranged at two sides of the bottom of the weighing cavity, the pushing plates (16) are connected with the extending ends of the air cylinders (17), the air cylinders (17) drive the pushing plates (16) to move left and right on the discharging plates (18), and the air cylinders (17) are fixedly connected outside the cavity wall of the weighing outer cavity;
the crushing mechanism (2) comprises a crushing roller group (21), a motor group (22), a vibrating screen (23) and a first motor (24); the crushing roller set (21) is arranged below the discharging cavity (51), the crushing roller set (21) is transversely arranged in the inner cavity of the shell (5), the extending end of the motor set (22) is connected with the crushing roller set (21), the vibrating screen (23) is arranged below the crushing roller set (21), and the vibrating screen (23) is connected with the output end of the first motor (24);
the dry material mixing mechanism (3) comprises a dry material barrel (31), a rotary stirring rod group (32), a belt wheel group (33) and a second motor (34); the dry material barrel (31) is fixedly connected below the vibrating screen (23), the top of the dry material barrel (31) is provided with an opening and closing door (311) at the bottom of the dry material barrel (31); the rotary stirring rod groups (32) are uniformly distributed along the circumference of the inner wall of the dry material barrel (31), and the rotary stirring rod groups (32) are connected with a second motor (34) through a belt pulley group (33); the lower part of the dry material barrel (31) is semicircular, the upper part of the dry material barrel (31) is square, and the rotary stirring rod group (32) is arranged in the dry material barrel (31); the rotary stirring rod group (32) comprises a circular rotary table (321) and L-shaped stirring rods (322), the diameter of the circular rotary table (321) is equal to that of the semicircle, the circular rotary table (321) is connected to the rear end of the dry material barrel (31) and driven to rotate by a belt pulley group (33), the longitudinal rods of the L-shaped stirring rods (322) are fixedly connected to the circular rotary table (321), the transverse rods of the L-shaped stirring rods (322) are uniformly distributed in the dry material barrel (31) according to the circumference of the circular rotary table (321), and a transparent barrel door is arranged at the front end of the dry material barrel (31) and hinged to the shell (5);
the wet material mixing and fermenting mechanism (4) comprises a wet material feeding spray head (41), a feeding pump (42), a heating pipe (43), a rotary stirring blade group (44), a third motor (45) and a wet material taking door (46); the wet material feeding spray head (41) is embedded on the left cavity wall of the shell (5), and the wet material feeding spray head (41) is connected with a feeding pump (42) outside the shell (5) through a pipeline; a closed placing cavity (52) is arranged at the bottom of the shell (5), a third motor (45) is arranged in the middle of the placing cavity (52), the third motor (45) is connected with a rotary stirring blade set (44) outside the placing cavity (52), a heating pipe (43) is laid in the placing cavity (52) in a ring shape, and a wet material taking door (46) is hinged on the cavity wall on the right side of the shell (5).
2. Deep processing device according to claim 1, characterized in that the particle roller set (21) comprises a first particle roller (211), a second particle roller (212) and a third particle roller (213); the first crushing roller (211) is arranged at the center position below the discharging cavity (51), the second crushing roller (212) and the third crushing roller (213) are respectively connected to the two sides of the first crushing roller (211) in a meshed mode, and the first crushing roller (211), the second crushing roller (212) and the third crushing roller (213) are respectively connected with a motor.
3. Deep-processing device according to claim 1, characterized in that the vibrating screen (23) is connected in an arc to the two side walls of the housing (5).
4. Deep processing apparatus according to claim 1, characterized in that a wet feed shower head (41) is rotatably connected to the pipe, and that the wet feed shower head (41) is arranged at a position below one side of the opening and closing door (311).
5. A deep processing method using the deep processing apparatus for red elephant grass feed as claimed in any one of claims 1 to 4, characterized in that the method comprises the steps of:
(a) Feeding feed to be processed into a weighing mechanism (1), automatically weighing a certain weight part of feed to be processed by the weighing mechanism (1), opening a discharging plate (18), and enabling the feed to be processed to fall into a crushing mechanism (2);
(b) The crushed aggregates roller group (21) is started when being weighed, the vibrating screen (23) is started when the discharging plate (18) is opened, the feed to be processed is directly crushed in crushed aggregates gaps of the crushed aggregates roller group (21) and falls onto the vibrating screen (23), and the vibrating screen (23) screens the feed to be processed meeting the granularity requirement to the dry material mixing mechanism (3) through vibration;
(c) The rotary stirring rod group (32) is started when the discharging plate (18) is opened, and the feed to be processed in the dry material barrel (31) is screened, fully stirred and mixed by the rotary stirring rod group (32) to form dry materials, and can be directly taken out; or,
(d) The opening and closing door (311) is opened, and the feed to be processed falls into the wet feed mixing fermentation mechanism (4); the feed pump (42) pumps the ingredients, the ingredients are sprayed onto the feed to be processed by the wet feed spray head (41), the rotary stirring vane set (44) rotates to uniformly mix the ingredients, and the wet feed is formed and can be directly taken out; or,
(e) And a feed pump (42) pumps the fermentation liquor into the feed to be processed, the fermentation liquor is sprayed into the feed to be processed by a wet feed spray nozzle (41), a rotary stirring blade group (44) rotates to uniformly mix the fermentation liquor, and a heating pipe (43) is started for fermentation treatment.
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