CN108686752B

CN108686752B - Pressure controllable crusher

Info

Publication number: CN108686752B
Application number: CN201810500002.5A
Authority: CN
Inventors: 吴方明
Original assignee: Sinohydro Bureau 10 Co Ltd
Current assignee: Sinohydro Bureau 10 Co Ltd
Priority date: 2018-05-23
Filing date: 2018-05-23
Publication date: 2020-12-08
Anticipated expiration: 2038-05-23
Also published as: CN108686752A

Abstract

A pressure controllable crusher comprises a casing, wherein a feeding port is formed above the casing, a crushing assembly is arranged in the casing, a crushing driving system is arranged outside the casing and comprises a first motor and a second motor, the crushing assembly comprises a first gear roller and a second gear roller, the first gear roller and the second gear roller are respectively driven by the first motor and the second motor, the control system comprises a control panel, a detection assembly and a hydraulic assembly, and the hydraulic assembly at least comprises a first hydraulic cylinder and a second hydraulic cylinder at two ends of the second gear roller so as to provide hydraulic supporting force for two ends of the second gear roller; therefore, the crusher has a simple structure, is convenient to operate, can realize real-time controllability and timely feedback of the crusher, ensures the safety performance of production and improves the operability.

Description

Pressure controllable crusher

Technical Field

The invention relates to the technical field of material crushing, in particular to a pressure-controllable crusher.

Background

In the field of crushing of materials such as coal, coke, soil and mineral, gypsum, solid waste and the like, the crusher generally realizes that particles of the materials reach corresponding sizes after the materials are crushed, so that the materials are processed in the next step or recycled for the second time.

In prior art, the breaker often contains actuating system and broken system, and actuating system passes through the shaft coupling etc. with power transmission to broken system, and broken system adopts the pivot that has the certain distance and lies in the epaxial broken tooth of commentaries on classics, and epaxial broken tooth of commentaries on classics is carried out the rotation relatively by actuating system, and the mutual distance of the broken tooth that carries out the relative rotation on through adjacent pivot comes to break the material that gets into to the realization is to getting into the breakage of predetermined size of material.

In the existing crusher, the power output of a driving system is certain, the hardness of materials entering the crusher is correspondingly different, the power input of the driving system is often too much and too little, in the too much situation, most of the power of the driving system does useless work, and the too little situation often causes the conditions that the materials are not broken and even teeth are broken and blocked, so that the driving system and the broken teeth are damaged, and the production and the processing are greatly influenced.

Therefore, the present inventors have made extensive studies and design to overcome the above-mentioned drawbacks by designing and developing a pressure-controlled crusher based on the experience and results of the related industries for many years.

Disclosure of Invention

The invention aims to provide a pressure-controllable crusher which is simple in structure and convenient to operate, can realize real-time controllability and timely feedback of the crusher, ensures the safety performance of production and improves the operability.

In order to solve the problems, the invention discloses a pressure-controllable crusher, which comprises a casing and is characterized in that:

a feeding port is formed above the casing, a crushing assembly is arranged in the casing, a crushing driving system is arranged outside the casing and comprises a first motor and a second motor, the crushing assembly comprises a first gear roller and a second gear roller, the first gear roller and the second gear roller are respectively driven by the first motor and the second motor, and a plurality of alloy crushing teeth which are spirally arranged are arranged on the peripheries of the first gear roller and the second gear roller so as to powerfully crush materials;

and the control system comprises a control panel, a detection assembly and a hydraulic assembly, wherein the detection assembly at least comprises a torque detector and a force detector, the torque detector is positioned at the crushing driving system to detect the crushing input torque, the force detector is positioned at two ends of the second gear roller to detect the reaction force during crushing, and the hydraulic assembly at least comprises a first hydraulic cylinder and a second hydraulic cylinder at two ends of the second gear roller to provide hydraulic supporting force for two ends of the second gear roller.

Wherein: the power of the first motor is output to the first speed reducer through the first torque converter, the output shaft of the first speed reducer is connected to the first coupler, the first coupler is connected to the first gear roller to output power, the power of the second motor is output to the second speed reducer through the second torque converter, the output shaft of the second speed reducer is connected to the second coupler, and the second coupler is connected to the second gear roller to output power.

Wherein: and two ends of the first gear roller are supported through fixed bearings, and two ends of the second gear roller are supported through movable bearings.

Wherein: the crushing machine comprises a machine shell, a crushing driving system, a base and a plurality of rollers, wherein the machine shell and the crushing driving system are arranged on the base, the base is provided with the plurality of rollers, and a recovery tank is arranged in the base.

Wherein: and a material conveying device is arranged in the recovery tank and comprises a transmission belt and a transmission motor so as to receive and convey the crushed materials.

Wherein: first gear roller and second gear roller are split type structure, all contain the fluted roller axle that is located the center and go up fluted roller and lower fluted roller, the fluted roller axle is regular hexagon, it is semi-circular and the center is equipped with the recess that corresponds half of regular hexagon to go up fluted roller and lower fluted roller.

Wherein: one side of the upper gear roller is provided with a positioning hole, the corresponding side of the lower gear roller is provided with a screw hole, and a fastening bolt extends into the positioning hole and is screwed in the screw hole so as to fasten the gear roller shaft, the upper gear roller and the lower gear roller into a whole.

Wherein: the locating hole is a plurality of and interval setting.

Wherein: the upper tooth roll and the lower tooth roll are manufactured by casting, and the components of the upper tooth roll and the lower tooth roll are as follows: 1.38 to 1.45 percent of C, 0.84 to 0.98 percent of Si, 0.04 to 0.05 percent of S, 24.12 to 25.84 percent of Mn, 1.42 to 1.66 percent of Cr, 0.08 to 0.12 percent of Ti, 0.42 to 0.51 percent of B and the balance of Fe.

By the structure, the pressure controllable crusher has the following effects:

1. the structure is simple, and the use efficiency is effectively improved;

2. the crushing is reliable, the real-time control is realized, and the crushing capacity and the safety protection effect are improved;

3. the environmental protection performance is better.

The details of the present invention can be obtained from the following description and the attached drawings.

Drawings

Fig. 1 shows a schematic construction of a classifying crusher according to the invention.

Figure 2 shows a top view of the interior of the present invention.

Fig. 3 shows an exploded view of the toothed roller according to the invention.

Reference numerals:

10. a housing; 11. a first motor; 12. a second motor; 13. a first gear roller; 14. a second gear roller; 15. a first torque converter; 16. a second torque converter; 17. a first transmission; 18. a second transmission; 19. a first coupling; 20. a second coupling; 21. a base; 22. a roller; 23. a first hydraulic cylinder; 24. a second hydraulic cylinder; 25. a control panel; 26. a gear roll shaft; 27. an upper toothed roller; 28. a lower toothed roller; 29. positioning holes; 30. a screw hole; 31. and fastening the bolt.

Detailed Description

Referring to fig. 1 to 2, a pressure-controlled crusher of the present invention is shown.

The pressure controllable crusher comprises a machine shell 10, a feeding port (not shown) is arranged above the machine shell 10, a crushing component is arranged in the machine shell 10, a crushing driving system is arranged outside the machine shell 10 and comprises a first motor 11 and a second motor 12, the crushing assembly comprises a first toothed roller 13 driven by a first motor 11 and a second toothed roller 14 driven by a second motor 12 respectively, the power of the first electric machine 11 is output to the first speed reducer 17 through the first torque converter 15, the output shaft of the first speed reducer 17 is connected to a first coupling 19, the first coupling 18 is connected to the first gear roller 13 to output power, the power of the second electric machine 12 is output to a second speed reducer 18 through a second torque converter 16, the output shaft of the second reduction gear 18 is connected to a second coupling 20, and the second coupling 20 is connected to the second gear roller 14 to output power.

Preferably, both ends of the first gear roller 13 may be supported by fixed bearings, and both ends of the second gear roller 14 may be supported by movable bearings.

The housing 10 and the crushing driving system are disposed on a base 21, the base 21 may be provided with a plurality of rollers 22 to facilitate the overall movement of the present invention, the base 21 is provided with a recycling groove, the recycling groove may be provided with a material conveying device, and the material conveying device may include a driving belt, a conveying motor, and other structures (not shown) to receive and convey the crushed material.

In one preferred embodiment of the present invention, the first gear roll 13 and the second gear roll 14 of the present invention are provided with a plurality of alloy crushing teeth spirally arranged on the periphery thereof for strongly crushing the material, and for better convenience of later replacement and maintenance, the first gear roll 13 and the second gear roll 14 are of a split structure, as shown in fig. 3, showing the specific composition of the first gear roll 13 and the second gear roll 14 of the present invention, each comprising a gear roll shaft 26 located at the center and an upper gear roll 27 and a lower gear roll 28, the gear roll shaft 26 being of a regular hexagon, the upper gear roll 27 and the lower gear roll 28 being of a semicircle shape and having a groove corresponding to a half of the regular hexagon at the center, so that the gear roll shaft 26 and the upper gear roll 27 and the lower gear roll 28 can be combined together to form a cylindrical gear roll, one side of the upper gear roll 27 being provided with a positioning hole 29, the lower toothed roll 28 has a screw hole 30 on one side and a fastening bolt 31 can extend into the positioning hole 29 and be screwed into the screw hole 30 to fasten the toothed roll shaft and the upper and lower toothed rolls together, wherein the other side of the lower toothed roll has another positioning hole and the other side of the upper toothed roll has another screw hole and another fastening bolt can extend into the other side for fastening.

Wherein, because whole gear roller has certain length, so the locating hole is a plurality of and interval setting.

The upper tooth roll and the lower tooth roll are manufactured by casting, and the components of the upper tooth roll and the lower tooth roll are as follows: 1.38% -1.45% of C, 0.84% -0.98% of Si, 0.04% -0.05% of S, 24.12% -25.84% of Mn, 1.42% -1.66% of Cr, 0.08% -0.12% of Ti, 0.42% -0.51% of B and the balance of Fe, the upper tooth roller and the lower tooth roller which are cast by the components have the strength and toughness which are very suitable for graded crushing in the invention, and the material is obtained by continuous adjustment and creative work in long-term practice by the inventor of the invention, and compared with other materials, the service life of the material is at least improved by 50%.

The invention also comprises a control system, the control system comprises a control panel 25, a detection component and a hydraulic component which are arranged on the shell 10, the control panel 25 is connected to the first motor 11, the second motor 12, the first hydraulic torque converter 15 and the second hydraulic torque converter 16 to provide control signals, the control panel 25 is provided with an input panel and a display panel, the input panel is used for an operator to input initial control information, namely comprising motor torque, motor speed, crushing torque and the like, the display panel displays the initial control information, detection information and real-time control information, the detection component at least comprises a torque detector and a force detector, the torque detector is positioned on the crushing driving system to detect the crushing input torque, preferably a first crushing coupler and a second crushing coupler which are positioned on the crushing driving system, and the force detector is positioned at two ends of the first gear roller and/or the second gear roller to detect the reaction force during crushing And the detection component is connected to the control panel 25 to detect the input torque and the reaction force of the gear roller during crushing, the hydraulic component at least comprises a first hydraulic cylinder 23 and a second hydraulic cylinder 24 at two ends of the second gear roller 14, and the first hydraulic cylinder 23 and the second hydraulic cylinder 24 can be positioned at a movable bearing seat, so that the hydraulic supporting force of the two ends of the second gear roller 14 is provided, and the crushing force between the first gear roller 13 and the second gear roller 14 during crushing is improved.

A real-time control module is arranged in the control panel 25, the real-time control module outputs signals to the first motor 11, the second motor 12, the first hydraulic torque converter 15 and the second hydraulic torque converter 16 according to initial control information input by an operator to crush materials when the materials enter, receives detection information of the detection component, controls the first hydraulic torque converter 15 and the second hydraulic torque converter 16 to carry out torque conversion to improve input torque when the detected input torque is smaller than crushing torque, thereby realizing real-time control on the crushing torque, controls the first hydraulic cylinder 23 and the second hydraulic cylinder 24 to improve supporting pressure when the reaction force detected by the force detector exceeds a first preset threshold value, thereby improving supporting strength and pressure in real time when larger and harder materials are touched, and when the reaction force detected by the force detector exceeds a second preset threshold value, stopping crushing and protecting the grading crusher.

The first predetermined threshold and the second predetermined threshold are empirical values, and can be input and predetermined through the control panel 25.

Preferably, still contain the dustproof fog system that falls in casing 10, the dustproof fog system that falls contains high-pressure rivers sprinkler and the smoke and dust sensor that is located first gear roller 13 and second gear roller 14 top, high-pressure rivers sprinkler and smoke and dust sensor are connected to the real-time control module, and the smoke and dust information of smoke and dust sensor is received to the real-time control module to judge the required velocity of water and the pressure of high-pressure rivers sprinkler, thereby can improve when the smoke and dust is more real-time and spray rivers intensity and pressure, reduce when the smoke and dust is less and spray rivers intensity and pressure, through real-time control, can avoid extravagant, can also improve and spray efficiency.

Therefore, the hydraulic torque converter and the hydraulic cylinder are controlled in real time through the real-time control module, so that the crushing strength and pressure of special materials can be improved, the machine can be stopped in time, and safety protection is effectively provided.

Therefore, the invention has the advantages that:

1. the structure is simple, and the use efficiency is effectively improved;

3. the environmental protection performance is better.

It should be apparent that the foregoing description and illustrations are by way of example only and are not intended to limit the present disclosure, application or uses. While embodiments have been described in the embodiments and depicted in the drawings, the present invention is not limited to the particular examples illustrated by the drawings and described in the embodiments as the best mode presently contemplated for carrying out the teachings of the present invention, and the scope of the present invention will include any embodiments falling within the foregoing description and the appended claims.

Claims

1. A pressure controllable crusher, includes casing, its characterized in that:

the control system comprises a control panel, a detection assembly and a hydraulic assembly, wherein the detection assembly at least comprises a torque detector and a force detector, the torque detector is positioned at the crushing driving system to detect the input torque of crushing, the force detector is positioned at two ends of the second gear roller to detect the reaction force during crushing, and the hydraulic assembly at least comprises a first hydraulic cylinder and a second hydraulic cylinder at two ends of the second gear roller to provide hydraulic supporting force for two ends of the second gear roller;

the power of the first motor is output to a first speed reducer through a first hydraulic torque converter, an output shaft of the first speed reducer is connected to a first coupling, the first coupling is connected to a first gear roller to output power, the power of the second motor is output to a second speed reducer through a second hydraulic torque converter, an output shaft of the second speed reducer is connected to a second coupling, the second coupling is connected to a second gear roller to output power, two ends of the first gear roller are supported through fixed bearings, and two ends of the second gear roller are supported through movable bearings;

the hydraulic assembly at least comprises a first hydraulic cylinder and a second hydraulic cylinder which are arranged at two ends of the second gear roller, the first hydraulic cylinder and the second hydraulic cylinder are positioned on the movable bearing seat, when the detected input torque is smaller than the breaking torque, the first hydraulic torque converter and the second hydraulic torque converter are controlled to carry out torque conversion so as to improve the input torque, and when the reaction force detected by the force detector exceeds a first preset threshold value, the first hydraulic cylinder and the second hydraulic cylinder are controlled to improve the supporting pressure.

2. The pressure-controlled crusher of claim 1, wherein: the crushing machine comprises a machine shell, a crushing driving system, a base and a plurality of rollers, wherein the machine shell and the crushing driving system are arranged on the base, the base is provided with the plurality of rollers, and a recovery tank is arranged in the base.

3. A pressure-controlled crusher as claimed in claim 2, characterized in that: and a material conveying device is arranged in the recovery tank and comprises a transmission belt and a transmission motor so as to receive and convey the crushed materials.

4. The pressure-controlled crusher of claim 1, wherein: first gear roller and second gear roller are split type structure, all contain the fluted roller axle that is located the center and go up fluted roller and lower fluted roller, the fluted roller axle is regular hexagon, it is semi-circular and the center is equipped with the recess that corresponds half of regular hexagon to go up fluted roller and lower fluted roller.

5. The pressure-controlled crusher of claim 4, wherein: one side of the upper gear roller is provided with a positioning hole, the corresponding side of the lower gear roller is provided with a screw hole, and a fastening bolt extends into the positioning hole and is screwed in the screw hole so as to fasten the gear roller shaft, the upper gear roller and the lower gear roller into a whole.

6. The pressure-controlled crusher of claim 5, wherein: the locating hole is a plurality of and interval setting.

7. The pressure-controlled crusher of claim 4, wherein: the upper tooth roll and the lower tooth roll are manufactured by casting, and the components of the upper tooth roll and the lower tooth roll are as follows: 1.38 to 1.45 percent of C, 0.84 to 0.98 percent of Si, 0.04 to 0.05 percent of S, 24.12 to 25.84 percent of Mn24, 1.42 to 1.66 percent of Cr1, 0.08 to 0.12 percent of Ti0.42 to 0.51 percent of B, and the balance of Fe.