CN108673904A - A kind of copper modeling composite antibacterial pipe production technology - Google Patents

A kind of copper modeling composite antibacterial pipe production technology Download PDF

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Publication number
CN108673904A
CN108673904A CN201810298077.XA CN201810298077A CN108673904A CN 108673904 A CN108673904 A CN 108673904A CN 201810298077 A CN201810298077 A CN 201810298077A CN 108673904 A CN108673904 A CN 108673904A
Authority
CN
China
Prior art keywords
copper
pipe
machine
plastic
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810298077.XA
Other languages
Chinese (zh)
Inventor
安德烈·别洛乌索夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QINGDAO BLUE OCEAN NEW HIGH TECHNOLOGY Co Ltd
Original Assignee
QINGDAO BLUE OCEAN NEW HIGH TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by QINGDAO BLUE OCEAN NEW HIGH TECHNOLOGY Co Ltd filed Critical QINGDAO BLUE OCEAN NEW HIGH TECHNOLOGY Co Ltd
Priority to CN201810298077.XA priority Critical patent/CN108673904A/en
Publication of CN108673904A publication Critical patent/CN108673904A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/083Supply, or operations combined with supply, of strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/30Electrical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of copper to mould composite antibacterial pipe production technology, and the copper modeling composite antibacterial pipe of preparation includes internal layer copper pipe, adhesive layer and plastic layer;The process of preparation mainly has:Copper strips puts band, copper strip trimming, copper pipe molding, welding, traction, heating, cladding binder, coating plastic, cooling, traction, coding, cutting and packaging;The equipment used when preparation mainly has:Copper strips puts band machine, copper strip trimming machine, molding machine, copper pipe welder, copper pipe dragger, baking oven, bonds coating machine, plastic overmold machine, cooler, ink jet numbering machine, pipe cutting machine and packing machine.The present invention uses relative low price, and the copper strips production copper pipe being readily transported, the pipe length of production not only can carry out custom-made according to the demand of market and client, batch can also be carried out into production, improve production efficiency, production cost is reduced, by adhesive layer in the outer bound plastic, thermal-insulation layer of copper pipe, solves the problems, such as that copper pipe rapid heat dissipation, heat insulating ability are bad.

Description

A kind of copper modeling composite antibacterial pipe production technology
Technical field
The present invention relates to copper tube production process, especially a kind of copper moulds composite antibacterial pipe production technology.
Background technology
Copper pipe institutional framework is extremely fine and close, and there is impenetrability, the harmful substances such as bacterium, virus and parasite all cannot Water quality is polluted across it.Biological study shows:Escherichia coli in water supply cannot be further continued for breeding in copper tube, and 99% Bacterium is thoroughly killed after entering 5 hours of copper tube in above water.There is micro copper ion dissolution in water in copper tube In, and copper ion has powerful sterilizing ability.Copper pipe quality is hard, not perishable, and high temperature resistant, high pressure resistant, non-aging, It can be used in a variety of environment.In contrast, it is clear that such as passing by the galvanized steel being mostly used in house the shortcomings that other tubing The problems such as pipe, easily corrosion, usage time will appear tap water jaundice not long, flow becomes smaller.
Existing copper pipe has the following problems when using and installing:1. pure copper tube is of high cost;2. the installation of pure copper tube Construction is complicated, and there are leakage points, and welding procedure is complicated, and professional requirements is high, and clamp-press type has that mechanical seal is poor, easy reveals again The problem of;3. rapid heat dissipation, pure copper tube thermal coefficient is high, when being warm, can generate lime set phenomenon in copper pipe surface, when being cold, It can lead to fluid thermal loss.
Solution to the problems described above is in technology at present, and copper modeling pipe only uses finished product copper pipe, the plastic material in copper pipe outside Film.But produced using finished product copper pipe, due to the limitation of production equipment and traffic condition, the length of copper pipe is generally 4 meters or 6 Rice, then will be connected between copper pipe by clamp, realizes so-called continuous production, and the discontinuity of production can be caused, raw It is only 5 ms/min to produce speed, and efficiency is low, and if the length of copper pipe is more than 6 meters, it is necessary to pipe fitting is used between tubing Connection, it is possible to breakthrough can be caused, increase pipe fitting cost and construction cost.
Invention content
In order to overcome the defect of copper pipe production cost height, rapid heat dissipation in the prior art, it is compound that the present invention provides a kind of copper modeling Antibacterial pipe production technology carries out tubular moulding, and online using the relatively cheap copper strips of price by dedicated molding die It is welded into copper pipe, copper pipe and heat preservation antifungi plastics are linked together by bonding agent.
The present invention is for technical scheme applied to solve the technical problem:A kind of copper modeling composite antibacterial pipe production technology, institute It includes internal layer copper pipe, adhesive layer and plastic layer to state copper modeling composite antibacterial pipe;
The process of preparation mainly has:Copper strips puts band, copper strip trimming, copper pipe and is molded, welding, traction, heating, coats bonding Agent, coating plastic, cooling, traction, coding, cutting and packaging;
The equipment used when preparation mainly has:Copper strips puts band machine, copper strip trimming machine, molding machine, copper pipe welder, copper pipe Dragger, bonds coating machine, plastic overmold machine, cooler, ink jet numbering machine, pipe cutting machine and packing machine at baking oven;
The key step of preparation is as follows:
Copper strips, which is put, to carry out coiled copper strips with machine to put band, and is delivered at bead cutter, and bead cutter is according to the ginseng set Several to be cut to copper strips, copper strips is transported in the mold in molding machine after the completion of cutting, and welder is to copper strips after demoulding Volume seam welded, be welded into copper pipe, while dragger draws molding copper pipe, then by after stretching at Type copper pipe, which is put into baking oven, to be heated, and is put into cohesive coating machine after the completion of heating, in copper pipe surface extrusion bonding agent, then copper pipe Into plastic overmold machine, insulating plastic pipe layer is coated in outermost layer, it is whole cold that progress in cooling device is put it into after being covered to complete But, pipe tractor draws copper modeling pipe to ink jet numbering machine after the completion of cooling, ink jet numbering machine to the Copper-plastic Composite Pipe of composite molding into Row coding, coding rear tubular member are sent to progress cutting of fixed quantity, the finished product after the completion of cutting at pipe cutting machine and are sent to packing machine Place carries out being packaged into finished product.
Above-mentioned copper moulds composite antibacterial pipe production technology, and dedicated molding die is used in the molding procedure of copper pipe, will Copper strips carries out tubular moulding, and is welded into copper pipe online.
Above-mentioned copper moulds composite antibacterial pipe production technology, and the plastic material is PVC, PE or PA plastics.
Above-mentioned copper moulds composite antibacterial pipe production technology, and organic antibacterial agent or natural is added in the outer layer insulating plastic pipe Antiseptic.
Above-mentioned copper moulds composite antibacterial pipe production technology, and the cohesive coating machine and plastic overmold machine use electrical heating side Formula.
Above-mentioned copper moulds composite antibacterial pipe production technology, and the ink jet numbering machine and packing machine are furnished with infrared sensor, infrared biography Sensor is connect with computerized control system.
Compared to the prior art, the beneficial effects of the invention are as follows:
Copper modeling composite antibacterial pipe production technology of the present invention uses relative low price, and the copper strips production copper being readily transported Pipe, the pipe length of production can reach 2000 meters or more, avoid the unnecessary connection between tubing, reduce breakthrough, Security performance is improved, speed of production is fast, can reach 20 ms/min, and length can be according to the requirement in market and client It is customized, can also carry out batch into production, production efficiency be improved, to reduce production cost, in addition, existing by adhesive layer The outer bound plastic, thermal-insulation layer of copper pipe, solves the problems, such as that copper pipe rapid heat dissipation, heat insulating ability are bad.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is present invention process flow diagram;
Fig. 2 is that copper moulds composite antibacterial pipe schematic diagram;
Fig. 3 is that copper moulds composite antibacterial tube section figure.
1. internal layer copper pipe in figure, 2. adhesive layers, 3. plastic layers.
Specific implementation mode
The content of present invention is illustrated with reference to figure, but following embodiment is merely to illustrate the present invention, is not used to It limits the scope of the invention.
【Embodiment 1】
A kind of copper modeling composite antibacterial pipe production technology, the copper modeling composite antibacterial pipe includes internal layer copper pipe 1,2 and of adhesive layer Plastic layer 3;
The process of preparation mainly has:Copper strips puts band, copper strip trimming, copper pipe and is molded, welding, traction, heating, coats bonding Agent, coating plastic, cooling, traction, coding, cutting and packaging;
The equipment used when preparation mainly has:Copper strips puts band machine, copper strip trimming machine, molding machine, copper pipe welder, copper pipe Dragger, bonds coating machine, plastic overmold machine, cooler, ink jet numbering machine, pipe cutting machine and packing machine at baking oven;
The key step of preparation is as follows:
Copper strips, which is put, to carry out coiled copper strips with machine to put band, and is delivered at bead cutter, and bead cutter is according to the ginseng set Several to be cut to copper strips, copper strips is transported in the mold in molding machine after the completion of cutting, and welder is to copper strips after demoulding Volume seam welded, be welded into copper pipe, while dragger draws molding copper pipe, then by after stretching at Type copper pipe, which is put into baking oven, to be heated, and is put into cohesive coating machine after the completion of heating, in copper pipe surface extrusion bonding agent, is then squeezed again Go out plastics and coat insulating plastic pipe layer in outermost layer, is put it into after being covered to complete in cooling device and carry out whole cooling, cooled down Copper modeling pipe is drawn to ink jet numbering machine at rear pipe tractor, ink jet numbering machine carries out coding, spray to the Copper-plastic Composite Pipe of composite molding Code rear tubular member is sent to progress cutting of fixed quantity, the finished product after the completion of cutting at pipe cutting machine and is sent at packing machine and is packed At finished product.
Further, dedicated molding die is used in the molding procedure of copper pipe, and copper strips is subjected to tubular moulding, and Wire bonding is connected into copper pipe.
Further, the plastic material is PVC plastic.
Further, organic antibacterial agent is added in the outer layer insulating plastic pipe.
Further, the cohesive coating machine and plastic overmold machine use Electric heating.
Further, the ink jet numbering machine and packing machine are furnished with infrared sensor, and infrared sensor connects with computerized control system It connects.
【Embodiment 2】
In the present embodiment, what is used when the main preparation section of copper modeling composite antibacterial pipe production technology, preparation mainly sets Key step that is standby and preparing is in the same manner as in Example 1, the difference is that:
Further, the plastic material is PE plastics.
Further, natural antibacterial agent is added in the outer layer insulating plastic pipe.
Above example is only exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention It is defined by the claims.Those skilled in the art can within the spirit and scope of the present invention make respectively the present invention Kind modification or equivalent replacement, this modification or equivalent replacement also should be regarded as being within the scope of the present invention.

Claims (6)

1. a kind of copper moulds composite antibacterial pipe production technology, it is characterised in that:The copper modeling composite antibacterial pipe includes internal layer copper pipe (1), adhesive layer (2) and plastic layer (3);
The process of preparation mainly has:Copper strips puts band, copper strip trimming, copper pipe molding, welding, traction, heating, cladding binder, packet Cover plastics, cooling, traction, coding, cutting and packaging;
The equipment used when preparation mainly has:Copper strips puts band machine, copper strip trimming machine, molding machine, copper pipe welder, copper pipe traction Machine, bonds coating machine, plastic overmold machine, cooler, ink jet numbering machine, pipe cutting machine and packing machine at baking oven;
The key step of preparation is as follows:
Copper strips, which is put, to carry out coiled copper strips with machine to put band, and is delivered at bead cutter, and bead cutter is according to the parameter pair set Copper strips is cut, and copper strips is transported in the mold in molding machine after the completion of cutting, volume of the welder to copper strips after demoulding Seam is welded, and copper pipe is welded into, while dragger draws molding copper pipe, then by the molding copper after stretching Pipe is put into baking oven and heats, and is put into cohesive coating machine after the completion of heating, in copper pipe surface extrusion bonding agent, then squeezes out modeling again Material coats insulating plastic pipe layer in outermost layer, is put it into after being covered to complete in cooling device and carries out whole cooling, after the completion of cooling Pipe tractor draws copper modeling pipe to ink jet numbering machine, and ink jet numbering machine carries out coding to the Copper-plastic Composite Pipe of composite molding, after coding Pipe fitting is sent to progress cutting of fixed quantity, the finished product after the completion of cutting at pipe cutting machine and is sent at packing machine and is packaged into Product.
2. copper according to claim 1 moulds composite antibacterial pipe production technology, which is characterized in that in the molding procedure of copper pipe Using dedicated molding die, copper strips is subjected to tubular moulding, and be welded into copper pipe online.
3. copper according to claim 1 moulds composite antibacterial pipe production technology, which is characterized in that the plastic material be PVC, PE or PA plastics.
4. copper according to claim 1 moulds composite antibacterial pipe production technology, which is characterized in that in the outer layer insulating plastic pipe Add organic antibacterial agent or natural antibacterial agent.
5. copper according to claim 1 moulds composite antibacterial pipe production technology, which is characterized in that the cohesive coating machine and modeling Expect that coating machine uses Electric heating.
6. copper according to claim 1 moulds composite antibacterial pipe production technology, which is characterized in that the ink jet numbering machine and packing machine Equipped with infrared sensor, infrared sensor is connect with computerized control system.
CN201810298077.XA 2018-04-04 2018-04-04 A kind of copper modeling composite antibacterial pipe production technology Pending CN108673904A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810298077.XA CN108673904A (en) 2018-04-04 2018-04-04 A kind of copper modeling composite antibacterial pipe production technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810298077.XA CN108673904A (en) 2018-04-04 2018-04-04 A kind of copper modeling composite antibacterial pipe production technology

Publications (1)

Publication Number Publication Date
CN108673904A true CN108673904A (en) 2018-10-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810298077.XA Pending CN108673904A (en) 2018-04-04 2018-04-04 A kind of copper modeling composite antibacterial pipe production technology

Country Status (1)

Country Link
CN (1) CN108673904A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1264003A (en) * 2000-02-01 2000-08-23 青岛化工学院高分子工程材料研究所 Apparatus for shaping composite steel-plastics tube
CN2447601Y (en) * 2000-11-10 2001-09-12 王斌 Metal and plastic compound tube
CN201827532U (en) * 2010-01-22 2011-05-11 李志雄 Oxygen blocking metal composite pipe production equipment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1264003A (en) * 2000-02-01 2000-08-23 青岛化工学院高分子工程材料研究所 Apparatus for shaping composite steel-plastics tube
CN2447601Y (en) * 2000-11-10 2001-09-12 王斌 Metal and plastic compound tube
CN201827532U (en) * 2010-01-22 2011-05-11 李志雄 Oxygen blocking metal composite pipe production equipment

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Application publication date: 20181019

RJ01 Rejection of invention patent application after publication