Automatic processing robot for wooden boards
Technical Field
The invention relates to the field of plate processing equipment, in particular to an automatic processing robot for wood plates.
Background
The wood board is a wood board made of complete wood. The boards are firm and durable, have natural grains, and are the best choice in building decoration. In the course of working at the plank, often need punch the plank according to actual demand, traditional plank perforating device utilizes the handheld drill bit of punching of workman to punch the plank generally, workman's intensity of labour is great, work efficiency is lower, and because uncertainty has during manual operation, when punching, can not guarantee the accuracy nature of the position of punching, there is the deviation in the position of actually punching and plan punching, the quality of punching has been influenced, in addition, the current in-process of punching, the saw-dust splashes everywhere easily, influence operational environment's cleanness, and in case the saw-dust flies into the staff in the eye, can cause the injury to the eye, staff's personal safety receives the threat. In order to solve the problems, the invention provides an automatic processing robot for wooden boards.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides the automatic processing robot for the wood boards, which can solve the problems of high labor cost, potential safety hazards, poor working stability, easy deviation of wood chip splashing and drilling positions and the like in the existing wood board drilling process, can realize the automatic drilling function for the wood boards, and has the advantages of low labor cost, good safety, good stability, no wood chip splashing, accurate drilling positions and the like.
The technical scheme adopted by the invention to solve the technical problem is as follows: an automatic processing robot for wooden boards comprises a bottom plate, a supporting device, a punching device and a waste bin, wherein the punching device is mounted on the bottom plate, the supporting device is arranged at the lower end of the punching device, the waste bin is arranged at the lower end of the supporting device, and the supporting device and the waste bin are both mounted on the bottom plate; wherein:
the supporting device comprises a linear guide rail, supporting frames, position adjusting cylinders, a mounting seat, a fixing mechanism and a guiding mechanism, wherein the linear guide rail is installed on a bottom plate, the supporting frames are symmetrically installed at the left end and the right end of the linear guide rail in a sliding fit mode, square grooves are sequentially formed in the side wall of each supporting frame from top to bottom, the number of the square grooves is two, the position adjusting cylinders are connected between the two supporting frames, the position adjusting cylinders are installed on the bottom plate through the mounting seats, the fixing mechanisms are installed on the side wall of each supporting frame, the guiding mechanism is arranged at the upper ends of the fixing mechanisms, and; the support frames are driven by the position adjusting cylinder to move on the linear guide rail, so that the distance between the two support frames can meet the working requirements of boards with different sizes, the application range of the punching device is expanded, after the board to be processed is fixed by the fixing mechanism, the punching device is assisted by the guide mechanism, other parts which do not need to be punched are prevented from being damaged, unnecessary loss is reduced, and the reliability in the working process is enhanced.
The punching device comprises a linear slide rail, an electric slide block, a telescopic mounting frame, a drilling mechanism and a cleaning mechanism, wherein the linear slide rail is mounted on a bottom plate, the electric slide block is mounted at the upper end of the linear slide rail in a sliding fit manner, the telescopic mounting frame is mounted at the upper end of the electric slide block, and the drilling mechanism and the cleaning mechanism are sequentially mounted at the lower end of the telescopic mounting frame from front to back; drive flexible mount through electric slider and remove on linear slide rail, adjust to suitable height with flexible mount according to the actual work demand again, later punch through drilling mechanism, clear up the saw-dust that produces when drilling through clearance mechanism at last, need not the manual work and operate, reduced intensity of labour, and eliminated the potential safety hazard that exists when the manual work uses the instrument of punching, improved the security in the working process.
The fixing mechanism comprises two supporting plates, a fixing seat, a fixing cylinder and two fixing support plates, the two supporting plates are sequentially arranged on the side wall of the supporting frame from top to bottom, a sliding groove is formed in each supporting plate, the fixing support plates are symmetrically arranged at the front end and the rear end of the sliding groove in a sliding fit mode, the fixing cylinder is connected between the two fixing support plates, and the fixing cylinder is arranged at the lower end of each supporting plate through the fixing seat; the plank that will wait to punch is placed in the backup pad, drives fixed extension board through fixed cylinder and carries out the synchronous motion, hugs closely on the plank lateral wall until fixed extension board lateral wall to can be with the rigidity of plank, avoid taking place to slide because of the plank position and influence the normal clear of work of punching, guaranteed the effect of punching, improved the stability in the working process.
The guide mechanism comprises two guide cylinders, a working plate, two guide plates, a moving block, two guide semi-rings, two moving support plates, two moving cylinders and two installation support plates, wherein the two guide cylinders are sequentially installed on the outer wall of the support frame from top to bottom; according to the actual work needs, drive the working plate through guide cylinder and carry out synchronous motion, make the guide semi-ring at both ends about can hug closely together, rethread removes the cylinder and drives and remove the extension board and carry out synchronous motion, make the guide semi-ring of hugging closely together be located treat the punching position directly over, drilling mechanism carries out drilling work in this position after convenient, in order to avoid drilling mechanism to damage other positions of plank, unnecessary loss has been avoided, the working cost is reduced, and the saw-dust that produces among the drilling process is collected in the collecting vat on the guide semi-ring, can not splash everywhere, the cleanness of operational environment has been guaranteed.
The drilling mechanism comprises a drilling motor, a drilling bit and a fixing frame, the drilling motor is installed on the telescopic mounting frame through a motor base, an output shaft of the drilling motor is connected with one end of the drilling bit through a coupler, the upper end of the drilling bit is connected with the fixing frame through a bearing, and the fixing frame is installed at the lower end of the telescopic mounting frame; constantly adjust operating position through flexible mounting bracket, the drilling motor drives the drilling drill bit and carries out synchronous rotation to punch to plank assigned position department, need not the manual work and punch, reduced the cost of labor, eliminated the potential safety hazard.
The cleaning mechanism comprises a cleaning motor, a rotating panel, a lifting cylinder, a cleaning block and bristles, the cleaning motor is mounted at the lower end of the telescopic mounting frame through a motor base, an output shaft of the cleaning motor is connected with the upper end of the rotating panel, the lifting cylinder is mounted at the lower end of the rotating panel, the cleaning block is mounted at the top end of the lifting cylinder and is of a cylindrical structure, and the bristles are uniformly mounted on the side wall of the cleaning block along the circumferential direction of the cleaning block; the working height is properly adjusted through the lifting cylinder, the rotary panel is driven to rotate synchronously through the cleaning motor, so that the wood chips at the semi-ring collecting groove can be guided by the bristles on the cleaning block to be cleaned, the working environment is clean, manual cleaning is not needed, and the labor cost is reduced.
The side wall of the guide semi-ring is provided with a collecting groove, the side wall of the guide semi-ring at the left end is provided with a groove, the side wall of the guide semi-ring at the right end is provided with a connecting block, and the shape and the size of the connecting block are the same as those of the groove; when two guide semi-rings are clung to each other, the connecting block stretches into the groove, so that the positions of the two guide semi-rings are not easy to change in the working process, the normal operation of the work is ensured, and the reliability in the working process is improved.
When the wood punching machine works, a worker places a wood board to be processed on the supporting plate, the fixed supporting plate is driven by the fixed air cylinder to perform synchronous motion until the side wall of the fixed supporting plate is tightly attached to the side wall of the wood board, so that the position of the wood board can be fixed, the normal operation of punching work is prevented from being influenced due to the sliding of the position of the wood board, after the wood board is fixed, the working plate is driven by the guide air cylinder to perform synchronous motion according to the actual working requirement, so that the guide half rings at the left end and the right end can be tightly attached together, the movable supporting plate is driven by the movable air cylinder to perform synchronous motion, the guide half rings tightly attached together are positioned right above the position to be punched, a drilling mechanism can conveniently perform drilling work at the position, then the working position is continuously adjusted by the telescopic mounting frame, the drilling motor drives the drilling drill bit to, the saw-dust that produces among the drilling process is collected in the collecting vat on the guide semi-ring, can not splash everywhere, the cleanness of operational environment has been guaranteed, after punching, drive the working plate through guide cylinder and carry out synchronous motion, make the guide semi-ring at both ends about separate a section distance, adjust suitable with the operating height through lift cylinder, rethread clearance motor drives rotating surface board and carries out synchronous rotation, make the brush hair on the clearance piece can guide the saw-dust of semi-ring collecting vat department to clear up, the saw-dust of clearing up falls into the waste bin below, the difficult problems such as the cost of labor that the present plank drilling process exists is high, there is the potential safety hazard, job stabilization nature is poor, the saw-dust splashes everywhere and drilling position appears the deviation easily can be solved to the plank, can realize the function of carrying out automatic drilling to the.
Compared with the prior art, the invention has the following advantages:
1. the automatic wood board drilling machine can solve the problems of high labor cost, potential safety hazards, poor working stability, easiness in deviation of wood chip splashing and drilling positions in the existing wood board drilling process, can realize the automatic wood board drilling function, and has the advantages of low labor cost, good safety, good stability, no wood chip splashing, accurate drilling positions and the like;
2. the wood board punching device is provided with the supporting device, the supporting frame is driven to move on the linear guide rail through the position adjusting cylinder, so that the distance between the two supporting frames can meet the working requirements of wood boards with different sizes, the application range of the wood board punching device is expanded, the normal operation of punching work cannot be influenced due to the sliding of the positions of the wood boards after the wood boards to be processed are fixed through the fixing mechanism, the stability in the working process is improved, the punching device is assisted through the guide mechanism, the drilling position is accurate, other parts which do not need to be punched are prevented from being damaged, unnecessary loss is reduced, and the reliability in the working process is enhanced;
3. the automatic drilling machine is provided with the punching device, the telescopic mounting frame is driven to move on the linear slide rail through the electric sliding block, the telescopic mounting frame is adjusted to a proper height according to actual working requirements, then the hole is punched through the drilling mechanism, and finally, sawdust generated during drilling is cleaned through the cleaning mechanism without manual operation, so that the labor intensity and the labor cost are reduced, potential safety hazards existing when a punching tool is manually used are eliminated, and the safety in the working process is improved;
4. the guide semi-ring is arranged, the collecting groove is formed in the side wall of the guide semi-ring, saw dust generated in the drilling process is collected in the collecting groove in the guide semi-ring and cannot splash everywhere, and the cleanness of the working environment is guaranteed.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first arrangement between the base plate and the support device of the present invention;
FIG. 3 is a second schematic view of the structure between the base plate and the support device of the present invention;
FIG. 4 is a schematic perspective view of the engagement between the base plate and the punching device according to the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 2 according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 5, an automatic processing robot for wooden boards comprises a base plate 1, a support device 2, a punching device 3 and a waste bin 4, wherein the punching device 3 is mounted on the base plate 1, the support device 2 is arranged at the lower end of the punching device 3, the waste bin 4 is arranged at the lower end of the support device 2, and the support device 2 and the waste bin 4 are both mounted on the base plate 1; wherein:
the supporting device 2 comprises a linear guide rail 21, supporting frames 22, a position adjusting cylinder 23, a mounting seat 24, a fixing mechanism 25 and a guiding mechanism 26, the linear guide rail 21 is installed on the bottom plate 1, the supporting frames 22 are symmetrically installed at the left end and the right end of the linear guide rail 21 in a sliding fit mode, square grooves are sequentially formed in the side wall of each supporting frame 22 from top to bottom, the number of the square grooves is two, the position adjusting cylinder 23 is connected between the two supporting frames 22, the position adjusting cylinder 23 is installed on the bottom plate 1 through the mounting seat 24, the fixing mechanism 25 is installed on the side wall of each supporting frame 22, the guiding mechanism 26 is arranged at the upper end of each fixing mechanism 25, and the guiding mechanism; the position adjusting cylinder 23 drives the support frames 22 to move on the linear guide rail 21, so that the distance between the two support frames 22 can meet the working requirements of boards with different sizes, the application range of the wood board punching device is expanded, the boards to be processed are fixed through the fixing mechanism 25, and then the punching device 3 is assisted through the guide mechanism 26, so that other parts which do not need to be punched are prevented from being damaged, unnecessary loss is reduced, and the reliability in the working process is enhanced.
The punching device 3 comprises a linear slide rail 31, an electric slide block 32, a telescopic mounting frame 33, a drilling mechanism 35 and a cleaning mechanism 36, the linear slide rail 31 is mounted on the bottom plate 1, the electric slide block 32 is mounted at the upper end of the linear slide rail 31 in a sliding fit manner, the telescopic mounting frame 33 is mounted at the upper end of the electric slide block 32, and the drilling mechanism 35 and the cleaning mechanism 36 are sequentially mounted at the lower end of the telescopic mounting frame 33 from front to back; drive flexible mounting bracket 33 through electronic slider 32 and move on linear slide rail 31, adjust flexible mounting bracket 33 to suitable height according to the actual work demand again, later punch through drilling mechanism 35, clear up the saw-dust that produces when drilling through clearance mechanism 36 at last, need not the manual work and operate, reduced intensity of labour, and eliminated the potential safety hazard that exists when the manual work uses the instrument of punching, improved the security in the working process.
The fixing mechanism 25 comprises two supporting plates 251, a fixing seat 252, a fixing cylinder 253 and two fixing support plates 254, the two supporting plates 251 are sequentially arranged on the side wall of the supporting frame 22 from top to bottom, a sliding groove is formed in each supporting plate 251, the fixing support plates 254 are symmetrically arranged at the front end and the rear end of each sliding groove in a sliding fit mode, the fixing cylinder 253 is connected between the two fixing support plates 254, and the fixing cylinder 253 is arranged at the lower end of each supporting plate 251 through the fixing seat 252; the plank that will wait to punch is placed in backup pad 251, drives fixed extension board 254 through fixed cylinder 253 and carries out synchronous motion, hugs closely on the plank lateral wall until fixed extension board 254 lateral wall to can be with the rigidity of plank, avoid taking place to slide because of the plank position and influence the normal clear of work of punching, guaranteed the effect of punching, improved the stability in the working process.
The guide mechanism 26 comprises guide cylinders 261, working plates 262, guide plates 263, moving blocks 264, guide half rings 265, moving support plates 266, moving cylinders 267 and mounting support plates 268, the number of the guide cylinders 261 is two, the two guide cylinders 261 are sequentially mounted on the outer wall of the support frame 22 from top to bottom, the top ends of the guide cylinders 261 are connected with the side walls of the working plates 262, the guide plates 263 are sequentially mounted on the side walls of the working plates 262 from top to bottom, the number of the guide plates 263 is two, the guide plates 263 are located in a square groove, the moving blocks 264 are mounted at the top ends of the guide plates 263 in a sliding fit mode, the guide half rings 265 are mounted on the side walls of the moving blocks 264, the moving support plates 266 are mounted at the upper ends of the moving blocks 264, the side walls of the moving support plates 266 are connected with the top ends of the moving cylinders 267; according to the actual work needs, drive work plate 262 through guide cylinder 261 and carry out synchronous motion, make the guide semi-ring 265 of controlling both ends can hug closely together, rethread removes cylinder 267 and drives and remove extension board 266 and carry out synchronous motion, make guide semi-ring 265 of hugging closely together be located treat the position of punching directly over, drilling mechanism 35 carries out drilling work in this position after convenient, in order to avoid drilling mechanism 35 to damage other positions of plank, unnecessary loss has been avoided, the working cost is reduced, and the saw-dust that produces among the drilling process is collected in the collecting vat on guide semi-ring 265, can not splash everywhere, work environment's cleanness has been guaranteed.
The drilling mechanism 35 comprises a drilling motor 351, a drilling bit 352 and a fixing frame 353, the drilling motor 351 is mounted on the telescopic mounting frame 33 through a motor base, an output shaft of the drilling motor 351 is connected with one end of the drilling bit 352 through a coupler, the upper end of the drilling bit 352 is connected with the fixing frame 353 through a bearing, and the fixing frame 353 is mounted at the lower end of the telescopic mounting frame 33; constantly adjust operating position through flexible mounting bracket 33, drilling motor 351 drives drilling bit 352 and rotates in step to punch to plank assigned position department, need not the manual work and punch, reduced the cost of labor, eliminated the potential safety hazard.
The cleaning mechanism 36 comprises a cleaning motor 361, a rotating panel 362, a lifting cylinder 363, a cleaning block 364 and bristles 365, the cleaning motor 361 is mounted at the lower end of the telescopic mounting frame 33 through a motor base, an output shaft of the cleaning motor 361 is connected with the upper end of the rotating panel 362, the lifting cylinder 363 is mounted at the lower end of the rotating panel 362, the cleaning block 364 is mounted at the top end of the lifting cylinder 363, the cleaning block 364 is of a cylindrical structure, and the bristles 365 are uniformly mounted on the side wall of the cleaning block 364 along the circumferential direction of the cleaning block 364; adjust suitable with working height through lift cylinder 363, rethread clearance motor 361 drives rotating panel 362 and carries out synchronous rotation for brush hair 365 on clearance piece 364 can guide the saw-dust of semi-ring 265 collecting vat department to clear up, has guaranteed operational environment's cleanness, and need not the manual work and clear up, has reduced the cost of labor.
The side wall of the guide half ring 265 is provided with a collecting groove, the side wall of the guide half ring 265 at the left end is provided with a groove, the side wall of the guide half ring 265 at the right end is provided with a connecting block 2651, and the shape and the size of the connecting block 2651 are the same as those of the groove; when the two guiding half rings 265 are tightly attached together, the connecting block 2651 extends into the groove, so that the positions of the two guiding half rings 265 are not easy to change in the working process, the normal operation of the work is ensured, and the reliability in the working process is improved.
During working, a worker places a wood board to be processed on the supporting plate 251, the fixing support plate 254 is driven by the fixing cylinder 253 to perform synchronous motion until the side wall of the fixing support plate 254 is tightly attached to the side wall of the wood board, so that the position of the wood board can be fixed, the normal operation of punching work is prevented from being influenced due to sliding of the wood board position, after the wood board is fixed, the working plate 262 is driven by the guide cylinder 261 to perform synchronous motion according to actual working requirements, the guide half rings 265 at the left end and the right end can be tightly attached together, the movable support plate 266 is driven by the movable cylinder 267 to perform synchronous motion, the guide half rings 265 tightly attached together are positioned right above the position to be punched, the drilling mechanism 35 performs drilling work at the position conveniently, then the working position is continuously adjusted by the telescopic mounting frame 33, the drilling motor 351 drives the drilling bit 352 to perform synchronous rotation, thereby punching the appointed position of the wood board, collecting the wood chips generated in the drilling process in the collecting groove on the guide half ring 265, avoiding splashing all around, ensuring the cleanness of the working environment, after the punching is finished, driving the working plate 262 to synchronously move through the guide air cylinder 261, separating the guide half rings 265 at the left end and the right end by a certain distance, then adjusting the working height through the lifting air cylinder 363 to be proper, driving the rotating panel 362 to synchronously rotate through the cleaning motor 361, leading the brush 365 on the cleaning block 364 to guide the wood chips at the collecting groove of the half ring 265 to clean, and leading the cleaned wood chips to fall into the waste bin 4 below the wood board. The purpose is achieved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.