CN108672509A - Full-automatic wire drawing unit - Google Patents
Full-automatic wire drawing unit Download PDFInfo
- Publication number
- CN108672509A CN108672509A CN201810898743.3A CN201810898743A CN108672509A CN 108672509 A CN108672509 A CN 108672509A CN 201810898743 A CN201810898743 A CN 201810898743A CN 108672509 A CN108672509 A CN 108672509A
- Authority
- CN
- China
- Prior art keywords
- pulling wheel
- rack
- wire drawing
- gear
- cylinder body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/12—Regulating or controlling speed of drawing drums, e.g. to influence tension; Drives; Stop or relief mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The present invention relates to wire-drawing technology fields, disclose a kind of full-automatic wire drawing unit, including wire drawing machine, each wire drawing machine includes rack, rack is equipped with pulling wheel and take-up pulley, wire-drawing die is equipped between pulling wheel and take-up pulley, it is provided with sliding slot in rack, sliding block is slidably connected in sliding slot, spring is connected between sliding block and sliding slot, shaft is rotatably connected between sliding block, pulling wheel is fixedly attached in shaft, and fixing sleeve is connected to first gear in shaft, and second gear is rotatably connected in rack, rack is equipped with flash lamp, and switch is equipped in sliding slot;It is connected with cylinder body in rack, piston is slidably connected in cylinder body, piston rod is hinged on piston, it is hinged with drive link on piston rod, is fixed in shaft on drive link, cylinder body is equipped with the first check valve, the conduit of alignment pulling wheel is communicated on cylinder body, conduit is equipped with the second check valve.The present invention can make pulling wheel stop operating in time in broken string, while remind operating personnel's equipment fault by flash lamp.
Description
Technical field
The present invention relates to wire-drawing technology fields, and in particular to a kind of full-automatic wire drawing unit.
Background technology
Straight drawing machine is one kind in common metal wire rod process equipment, can be to high, medium and low carbon steel wire, stainless
Steel wire, copper wire, alloy copper wire, aluminum-alloy wire etc. carry out stretching line processing.With advances in technology, to wire-drawing equipment speed of production with
The desired value of efficiency is being continuously improved, and the requirement to product quality is also higher and higher, and the speed of production of wire drawing machine is very high, once hair
Raw broken string, even if operating personnel's fast reaction, emergency stop equipment also has tens meters of line to pull out, rewiring after broken string, Dou Yaoren
Work draws one section of very long line, time-consuming and laborious, production efficiency is influenced, if broken when operating personnel leave, if machine
It does not alarm shutdown, admission machine will continue high-speed cruising, and may damage equipment, it is also possible to influence production safety.
To solve the above-mentioned problems, Chinese patent (CN207026162U) discloses a kind of straight with wire breakage detector
Into the full-automatic wire drawing machine of formula, including pedestal, the top of pedestal is equipped with mounting plate, and the top of mounting plate is equipped with rack, on mounting plate
The left and right sides be separately installed with take-up pulley and actinobacillus wheel, the first cone pulley and the second cone pulley, the first tower are additionally provided at the top of pedestal
Wheel and the second cone pulley are between take-up pulley and actinobacillus wheel, and the centre of bottom of the frame is equipped with detection wheel, and detection wheel is located at the first tower
The surface between the second cone pulley is taken turns, first support and second are respectively equipped on the left of the right side of the first cone pulley and the second cone pulley
Holder, first support and second support are supported by the first tensioning wheel and the second tensioning wheel by second spring respectively, mounting plate
Top is also equipped with PLC controller, buzzer and alarm lamp, and pressure-sensitive switch, buzzer and alarm lamp are electrically connected at
PLC controller.It detects whether to break by pressure sensitive, is blown a whistle, flickered by buzzer and alarm lamp in broken string
Operating personnel are reminded in alarm in time, reduce loss.
Though above-mentioned patent formula can broken string when and alarm, the program there are still some have much room for improvement place:Go out
It can only alarm when now breaking, equipment will can not be made to stop automatically, still need to operating personnel and stop equipment, it is intermediate still to exist centainly
Time interval, especially when operating personnel leave, can not carry out in time only stop, be easy to cause equipment damage.
Invention content
The object of the present invention is to provide a kind of full-automatic wire drawing unit, with when solving that wire drawing machine is because of broken string in the prior art without
The problem of method shuts down and causes equipment damage in time.
To achieve the above object, the technical solution adopted by the present invention is as follows:
Full-automatic wire drawing unit, including wire drawing machine, each wire drawing machine include rack, and rack is equipped with pulling wheel and take-up
Wheel is equipped with wire-drawing die, is symmetrically provided with sliding slot in rack, sliding block is slidably connected in sliding slot between pulling wheel and take-up pulley, sliding
It is connected with spring between block and sliding slot, shaft is rotatably connected between sliding block, pulling wheel is fixedly attached in shaft, solid in shaft
Surely it is socketed with first gear, the second gear for being useful for engaging with first gear is rotatablely connected in rack, rack is equipped with flash of light
Lamp, the interior switch being equipped with for opening and closing flash lamp of sliding slot;It is connected with cylinder body in rack, piston, piston are slidably connected in cylinder body
On be hinged with piston rod, piston rod is hinged with drive link on one end far from piston, solid on the one end of drive link far from piston rod
It is connected in shaft, cylinder body is equipped with the first check valve, the conduit of alignment pulling wheel is communicated on cylinder body, it is single that conduit is equipped with second
To valve.
The principle of the present invention:It will wait for that the line of wire drawing is sent in wire-drawing die by pulling wheel and carry out wire drawing process, wire drawing
Line afterwards is wound through take-up pulley again.Before use, first gear does not engage with second gear, it will wait for that the line of wire drawing bypasses pulling wheel,
Through wire-drawing die coiling on take-up pulley, line is made to be in tensioned state, will pass through cunning under the online pressure effect of pulling wheel at this time
Block compressed spring, makes first gear be engaged with second gear in the process.It is rotated by second gear and drives first gear rotation, the
One gear band turn shaft rotation is dynamic, and shaft drives pulling wheel rotation to carry out bracing wire;Shaft will also drive drive rod rotation in the process, by
Hinged, piston rod and piston hinge in drive link and piston rod, therefore drive link will be carried out back and forth by piston rod band piston
Sliding;During piston reciprocating slides, the pressure in cylinder body will change, when pressure becomes it is small when, outside air will be through the
One check valve enters cylinder body, and when pressure becomes larger, the air in cylinder body will blow to pulling wheel through conduit, be dropped to pulling wheel
Temperature avoids excessively influencing its normal work with the link friction heat of wire drawing is waited in pulling wheel rotation process.When breaking,
The pressure that pulling wheel is subject to disappears, and spring will push sliding block reverse movement, sliding block that shaft, pulling wheel will be driven to move jointly, mistake
First gear will be detached with second gear in journey, and pulling wheel will not rotate any more carry out bracing wire, play the role of only stopping in time;By
Sliding block will be pushed to offset with switch when the elastic property of spring, springback, switch made to open, got out of the way start or stop and move flash lamp,
To remind operating personnel's equipment broken string situation occur in time.
Compared with prior art, beneficial effects of the present invention:
1, it by the way that sliding slot and sliding block is arranged, is tightened using line during wire drawing and pressure is generated to pulling wheel, make sliding block
Simultaneously compressed spring carries out storage power for sliding in sliding slot, while first gear being made to be rotated with second gear, and band is rotated by second gear
Dynamic first gear rotation, to make pulling wheel rotation carry out bracing wire, in broken string, the pressure of line disappears, and elastic force is carried out using spring
Restore, so that first gear is detached with second gear moment, to make pulling wheel stop operating immediately, especially operating personnel from
In the case of breaking when opening, achieve the effect that pulling wheel stops bracing wire immediately when broken string, avoids wire drawing after disconnecting
The problem of wheel is rotated further bracing wire and causes equipment fault.Simultaneously in broken string, moved backward under the action of the spring using sliding block
And offset with switch, so that switch is opened, starts flash lamp, achieved the effect that timely prompting operating personnel's equipment fault.
2, by the way that drive link and cylinder body is arranged, drive rod rotation is driven using the rotation of shaft, and power is passed through into piston
Bar is transferred to piston, intermittently conduit is utilized to blow to pulling wheel by reciprocatingly sliding for piston, by air-cooled in work
Pulling wheel the case where cooling down, avoiding pulling wheel excessive heating and can not operate normally;In addition, passing through drive link
The linkage for realizing pulling wheel bracing wire and conduit air blowing cooling, realizes automation control, improves the working efficiency of this equipment.
Further, tensioning is equipped between the wire-drawing die and take-up pulley to roller.Setting tensioning is to roller, after wire drawing
Line play the role of tensioning and guiding.
Further, radially it is provided with groove on the pulling wheel.It will be placed on groove when the line of wire drawing bypasses pulling wheel
It is interior, position-limiting action is played to line using groove, the feelings for shifting or sliding occurs in line during preventing pulling wheel from running at high speed
Condition.
Further, the conduit is equipped with nozzle close to one end of pulling wheel.Be arranged nozzle by the wind blown out in conduit into
Row homogenizing, makes wind energy reach and blows to entire pulling wheel, achievees the effect that uniformly cooling, cooling.
Further, the switch is touching delay switch.Setting touching delay switch, when broken string, sliding block can be in spring
In spring return with touching delay switch carry out it is of short duration offset, make touching delay switch open, to start flash lamp to remind
Operating personnel's equipment fault can be detached with rear slider with touching delay switch, centainly be prolonged since touching delay switch has at this time
Shi Zuoyong, therefore following period of time after isolation touches delay switch still in open state, so that flash lamp is normally flickered, reaches
To the effect of prompting.
Further, it is equipped with rubber layer in the first gear and second gear.Rubber layer is set, there is bullet using rubber
Property property play cushioning effect when bracing wire makes first gear be engaged with second gear, reduce first gear and second gear it
Between collision, to reduce abrasion.
Description of the drawings
Fig. 1 is the schematic diagram of the embodiment of the present invention;
Fig. 2 is pulling wheel and sliding slot, the position relationship side view of cylinder body in the embodiment of the present invention.
Specific implementation mode
It is further described below by specific implementation mode:
Reference numeral in Figure of description includes:Rack 1, pulling wheel 2, take-up pulley 3, wire-drawing die 4, tensioning are to roller
5, sliding slot 6, sliding block 7, spring 8, shaft 9, groove 10, first gear 11, second gear 12, motor 13, flash lamp 14, touching are prolonged
Shi Kaiguan 15, cylinder body 16, piston 17, piston rod 18, drive link 19, conduit 20, nozzle 21, the second check valve 22, line 23.
Embodiment is basic as shown in attached drawing 1, Fig. 2:
Full-automatic wire drawing unit, including wire drawing machine, each wire drawing machine include rack 1, and rack 1 is equipped with pulling wheel 2 and receives
Line wheel 3 is equipped with wire-drawing die 4 between pulling wheel 2 and take-up pulley 3, tensioning is equipped between wire-drawing die 4 and take-up pulley 3 to roller
5.It is symmetrically provided with sliding slot 6 (as shown in Figure 2) in rack 1, sliding block 7 is slidably connected in sliding slot 6, is welded between sliding block 7 and sliding slot 6
There is spring 8, shaft 9 is rotatably connected between sliding block 7, pulling wheel 2 is fixedly attached in shaft 9, is radially provided on pulling wheel 2
Groove 10, to play the role of limit to line 23;Fixing sleeve is connected to first gear 11 in shaft 9, is rotatablely connected in rack 1 useful
In being connected with the motor 13 for driving second gear 12, the first tooth in the second gear 12 engaged with first gear 11, rack 1
It is bonded with rubber layer in wheel 11 and second gear 12, moved to second gear 12 in first gear 11 and is nibbled with second gear 12
When conjunction, reduces collision between the two, play cushioning effect.Flash lamp 14 is installed in rack 1, is equipped with and is used in sliding slot 6
The switch for opening and closing flash lamp 14, preferred touching delay switch 15 is switched in this implementation, and (the touching delay switch 15 has been existing skill
Art discloses, such as positive safe NEW1C-31000 models), there is time delay using touching delay switch 15, following period of time can
It keeps it turned on, to make 14 scintillation time long enough of flash lamp, achievees the effect that prompting.
It is connected with downwardly open cylinder body 16 in rack 1, piston 17 is slidably connected in cylinder body 16, is hinged on piston 17
Piston rod 18, piston rod 18 are hinged with drive link 19, the one end of drive link 19 far from piston rod 18 on one end far from piston 17
On be fixed in shaft 9, it is extraneous with cylinder body 16 and to the first check valve of 16 one-way conduction of cylinder body to be equipped with connection on cylinder body 16,
The conduit 20 of alignment pulling wheel 2 is communicated on cylinder body 16, conduit 20 is equipped with nozzle 21, conduit 20 close to one end of pulling wheel 2
Second check valve 22 of upper oriented 21 one-way conduction of nozzle of installation.
When it is implemented, by the line 23 for waiting for wire drawing around being connected on pulling wheel 2, and line 23 is made to be located in groove 10, utilization is recessed
Slot 10 plays position-limiting action to line 23, and line 23 occurs shifting or slide during preventing pulling wheel 2 from running at high speed;Then again
Line 23 is sent in wire-drawing die 4 and carries out wire drawing process, the line 23 after wire drawing is tensioned and is oriented to roller 5 through tensioning again
Afterwards, it is wound by take-up pulley 3.It is not engaged with second gear 12 using preceding first gear 11, but will wait for that the line 23 of wire drawing bypasses wire drawing
After wheel 2, line 23 is set to be in tensioned state, pulling wheel 2 will be by from the downward pressure of line 23 at this time;Pulling wheel 2 will be by turning
Compressed spring 8 is made spring 8 carry out storage power by axis 9 with 7 slide downward of movable slider, sliding block 7, makes first gear 11 and in the process
Two gears 12 engage.
Then start motor 13, motor 13 will drive second gear 12 to rotate, and second gear 12 will drive first gear 11
Rotation, first gear 11 drive shaft 9 to rotate, and shaft 9 drives the rotation of pulling wheel 2 to carry out bracing wire 23, and line 23 is sent constantly into
Wire drawing is carried out in wire-drawing die 4.Shaft 9 will also drive drive link 19 to rotate in the process, since drive link 19 and piston rod 18 are cut with scissors
It connects, piston rod 18 is hinged with piston 17, therefore drive link 19 will carry out reciprocal above and below slide by piston rod 18 with piston 17
It is dynamic;When 17 slide downward of piston, the pressure in cylinder body 16 will reduce, and outside air will enter cylinder body through the first check valve
16, realize timely tonifying Qi;When 17 upward sliding of piston, the pressure in cylinder body 16 will become larger, and piston 17 will be in cylinder body 16 at this time
Air be compressed in conduit 20, pulling wheel 2 is finally blowed to by nozzle 21, is cooled down to pulling wheel 2,2 turns of pulling wheel is avoided
During dynamic excessively its normal work is influenced with 23 frictional heat of line of wire drawing is waited for.
When breaking, pulling wheel 2 will be disappeared by the pressure from line 23, and spring 8 will release energy, and push sliding block
7 move up, and sliding block 7 will drive shaft 9, pulling wheel 2 to move up jointly, and first gear 11 will be with second gear 12 in the process
Separation, pulling wheel 2, which will not rotate any more, carries out bracing wire 23, plays the role of only stopping in time, pulling wheel 2 will no longer carry out bracing wire
23.Due to the elastic property of spring 8, sliding block 7 will be pushed to carry out of short duration phase with touching delay switch 15 while spring 8 rebounds
It supports, so that touching delay switch 15 is opened, to start flash lamp 14 to remind operating personnel's equipment fault.It can be with rear slider 7
It touches delay switch 15 to detach, certain deformation quantity is generated by gravity compressed spring 8, to reach stable state, in the process
Since touching delay switch 15 has certain time-delay effect, following period of time touching delay switch 15 after isolation is still located
In open state, so that flash lamp 14 is normally flickered, achieve the effect that prompting.After operating personnel have found, only motor 13 need to be closed i.e.
Can, within this period that broken string and operating personnel are found, due to first gear 11 and second gear 12 in broken string can and
When detach, therefore be not in the case where still rotating bracing wire 23 of pulling wheel 2 after broken string, reduce the loss of equipment.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Make several modifications and improvements.These should also be considered as protection scope of the present invention, these all do not interfere with what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific implementation mode can be used for explaining the content of claim.
Claims (6)
1. full-automatic wire drawing unit, including wire drawing machine, each wire drawing machine includes rack, and rack is equipped with pulling wheel and take-up pulley,
It is characterized in that:It is equipped with wire-drawing die between pulling wheel and take-up pulley, is symmetrically provided with sliding slot in rack, is slidably connected in sliding slot
Sliding block is connected with spring, shaft is rotatably connected between sliding block between sliding block and sliding slot, pulling wheel is fixedly attached in shaft,
Fixing sleeve is connected to first gear in shaft, in rack rotation connection be useful for the second gear engaged with first gear, in rack
The switch for opening and closing flash lamp is equipped with equipped with flash lamp, in sliding slot;It is connected with cylinder body in rack, work is slidably connected in cylinder body
Plug, is hinged with piston rod on piston, and piston rod is hinged with drive link on one end far from piston, drive link far from piston rod one
It is fixed in shaft on end, cylinder body is equipped with the first check valve, and the conduit of alignment pulling wheel is communicated on cylinder body, and conduit is equipped with
Second check valve.
2. full-automatic wire drawing unit according to claim 1, it is characterised in that:It is set between the wire-drawing die and take-up pulley
There is tensioning to roller.
3. full-automatic wire drawing unit according to claim 2, it is characterised in that:It is radially provided on the pulling wheel recessed
Slot.
4. full-automatic wire drawing unit according to claim 3, it is characterised in that:The conduit is on one end of pulling wheel
Equipped with nozzle.
5. full-automatic wire drawing unit according to any one of claim 1 to 4, it is characterised in that:The switch is touching
Delay switch.
6. full-automatic wire drawing unit according to claim 5, it is characterised in that:In the first gear and second gear
Equipped with rubber layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810898743.3A CN108672509B (en) | 2018-08-08 | 2018-08-08 | Full-automatic wire drawing unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810898743.3A CN108672509B (en) | 2018-08-08 | 2018-08-08 | Full-automatic wire drawing unit |
Publications (2)
Publication Number | Publication Date |
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CN108672509A true CN108672509A (en) | 2018-10-19 |
CN108672509B CN108672509B (en) | 2019-11-19 |
Family
ID=63815370
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CN201810898743.3A Active CN108672509B (en) | 2018-08-08 | 2018-08-08 | Full-automatic wire drawing unit |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116475254A (en) * | 2023-05-04 | 2023-07-25 | 浙江晋椿精密工业股份有限公司 | Continuous wire drawing machine with wire rod preloading device |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59232613A (en) * | 1983-06-14 | 1984-12-27 | Fujikura Ltd | Drawing device of wire rod |
CN2523527Y (en) * | 2001-11-05 | 2002-12-04 | 韩迎涛 | Automatic adjusting metal wire drawing machine |
CN101486046A (en) * | 2009-02-26 | 2009-07-22 | 合肥神马科技股份有限公司 | Wire-drawing machine |
CN206122363U (en) * | 2016-06-22 | 2017-04-26 | 吕海潮 | Bull wire drawing machine |
CN106694587A (en) * | 2016-11-28 | 2017-05-24 | 重庆方略精控金属制品有限公司 | Wire drawing machine brake device |
CN108311547A (en) * | 2018-01-29 | 2018-07-24 | 重庆市天宇电线电缆制造有限公司 | Cable copper wire drawbench |
-
2018
- 2018-08-08 CN CN201810898743.3A patent/CN108672509B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59232613A (en) * | 1983-06-14 | 1984-12-27 | Fujikura Ltd | Drawing device of wire rod |
CN2523527Y (en) * | 2001-11-05 | 2002-12-04 | 韩迎涛 | Automatic adjusting metal wire drawing machine |
CN101486046A (en) * | 2009-02-26 | 2009-07-22 | 合肥神马科技股份有限公司 | Wire-drawing machine |
CN206122363U (en) * | 2016-06-22 | 2017-04-26 | 吕海潮 | Bull wire drawing machine |
CN106694587A (en) * | 2016-11-28 | 2017-05-24 | 重庆方略精控金属制品有限公司 | Wire drawing machine brake device |
CN108311547A (en) * | 2018-01-29 | 2018-07-24 | 重庆市天宇电线电缆制造有限公司 | Cable copper wire drawbench |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116475254A (en) * | 2023-05-04 | 2023-07-25 | 浙江晋椿精密工业股份有限公司 | Continuous wire drawing machine with wire rod preloading device |
CN116475254B (en) * | 2023-05-04 | 2023-11-17 | 浙江晋椿精密工业股份有限公司 | Continuous wire drawing machine with wire rod preloading device |
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CN108672509B (en) | 2019-11-19 |
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Effective date of registration: 20230613 Address after: 215200 North side of Renmin West Road, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Jiangsu Guansheng Superconducting Technology Co.,Ltd. Address before: No. 8, Fenghuang Road, Baisha Industrial Park, Jiangjin District, Chongqing, 400000 Patentee before: CHONGQING YONGFU WIRE & CABLE Co.,Ltd. |
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