CN108666389A - A kind of manufacture craft of solar photovoltaic interlining curtain wall glass - Google Patents

A kind of manufacture craft of solar photovoltaic interlining curtain wall glass Download PDF

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Publication number
CN108666389A
CN108666389A CN201710196084.4A CN201710196084A CN108666389A CN 108666389 A CN108666389 A CN 108666389A CN 201710196084 A CN201710196084 A CN 201710196084A CN 108666389 A CN108666389 A CN 108666389A
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CN
China
Prior art keywords
glass
crystal silicon
curtain wall
solar cell
temperature
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CN201710196084.4A
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Chinese (zh)
Inventor
蒋华
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Individual
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Individual
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Priority to CN201710196084.4A priority Critical patent/CN108666389A/en
Publication of CN108666389A publication Critical patent/CN108666389A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/88Curtain walls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0488Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/26Building materials integrated with PV modules, e.g. façade elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a kind of manufacture crafts of solar photovoltaic interlining curtain wall glass.It is an object of the present invention to be to provide a kind of interlining curtain wall glass manufacturing process that can be generated electricity including solar battery sheet, which can use separately as cladding glass, can also synthesize hollow glass with other glass and be used as curtain wall.The glass can be used separately as cladding glass, can also be synthesized hollow glass with other glass and be used as curtain wall, because of the solar cell piece in laminated glass, be paved into various patterns, so this glass, not only energy saving, but also it is beautiful.

Description

A kind of manufacture craft of solar photovoltaic interlining curtain wall glass
Technical field
The present invention relates to the making works of a kind of collection glass, the interlining curtain wall glass that can be generated electricity of solar cell integral Skill.
Background technology
Cladding glass is largely used in modern architecture, the keeping the temperature, is heat-insulated of glass itself, light transmission is to building energy consumption Influence it is very big.Therefore exploitation novel energy-conserving glass is that the requirement of building energy conservation and a development of building curtain wall glass become Gesture.With the development of modern industry, increasing to the demand of the energy, tap a new source of energy becomes various countries' energy with regenerative resource The emphasis of source development.Solar energy power generating is exactly a kind of application of regenerative resource, by solar energy power generating and building Cladding glass is combined with effective mode, just will produce a kind of both using the renewable sources of energy, can also make building energy-saving Novel curtain wall glass, there is presently no find ripe production solar photovoltaic interlining curtain wall glass technique.
Invention content
It is an object of the present invention to be to provide a kind of interlining curtain wall glass making that can be generated electricity including solar battery sheet Technique, the glass can be used separately as cladding glass, and can also synthesize hollow glass with other glass makes as curtain wall With.
The film layer structure of the solar photovoltaic interlining curtain wall glass is followed successively by:Glass plate, solar cell, glues adhesive linkage Tie layer, glass plate:
The adhesive linkage is a kind of solar-energy photo-voltaic cell special adhesive, and material is PVB or EVA or SGP;It is transparent Or it is translucent;It is colourless or coloured, thickness is not less than 0.76mm.
The solar cell includes anode, cathode conductor, is one piece of crystal silicon solar cell sheet, or by polylith Crystal silicon solar cell sheet is cascadedly combined.
The solar cell being combined through series connection is to weld out lines and busbar in the positive and negative electrode of crystal silicon chip, will Each crystal silicon chip go out lines and busbar is connected in turn and welds together.
The manufacturing process steps of solar photovoltaic interlining curtain wall glass of the present invention are:
(1) bonding layer material detects moisture content;
(2) it sprawls;
(3) upper piece, membrane removal;
(4) it is cleaned and dried;
(5) piece is closed;
(6) roll-in/lamination, or vacuumize precompressed;
(7) it is fixed on autoclave trolley;
(8) autoclave high temperature high pressure process;
(9) unloading piece;
(10) it examines, pack.
The cleaning-drying of glass, cleaning machine is it is ensured that film layer will not be damaged, and ensure that the surface clean of glass is clean.Most Road ejected wash water must use deionized water to clean glass afterwards, and the conductivity of deionized water is necessarily less than 20 μ s;Water temperature 35 DEG C~45 DEG C, 40 DEG C of optimum water temperature.Glass surface after washed, which does not allow to generate, to be scratched, breaks the defects of angle, water stain or residual droplet.
During closing piece, floor lamination layer room should have the cleanliness factor of 100,000 grades or more, and envionmental humidity should be less than 30%, environment temperature should be less than 30 DEG C.
When closing piece, glass horizontal need to be placed in dedicated first, tile special photovoltaic film, will be welded into The crystal silicon solar cell sheet string of string, is laid in certain pattern on bonding layer material, is spread in the position for going out lines intersection If heat insulating mattress, and lines crosspoint will be gone out and welded together.
During closing piece, tile one layer of special photovoltaic film on crystal silicon solar energy battery string, and the film is according to crystal The arrangement situation of silicon solar cell string, prior trepanning, position of opening and size are can be completely exposed crystal silicon solar electricity Pond piece, and slightly larger than crystal silicon solar cell sheet, must not overlap with crystal silicon solar cell sheet, in each platelet On body silicon solar cell, laying depth is thin, size is consistent with crystal silicon solar cell sheet film.
It is described to vacuumize precompressed, using silicon rubber vacuum ring method, or vacuum bag method is used, the complex being sealed need to be put down Slow to be transplanted in high temperature oven, cold pumping 30 minutes or more, slowly increases oven temperature, 40~60 at room temperature DEG C range keeps the temperature 30 minutes or so, and the temperature difference is not greater than 10 DEG C in baking oven, then at 30 minutes in, by oven temperature liter Height keeps the temperature 30~60 minutes to 150 DEG C, natural cooling, whole process, the complex of crystal silicon solar cell sheet and glass It necessarily is in high vacuum state.
Autoclave high temperature high pressure process, temperature is 140 ± 10 DEG C, air pressure be 10~12 ± 1bar constant temperature and pressures extremely It is 45 minutes few.
It is an advantage of the invention that the glass can be used separately as cladding glass, in can also being synthesized with other glass Empty glass is used as curtain wall, because of the solar cell piece in laminated glass, is paved into various patterns, so this glass, Not only energy saving but also beautiful.
Specific implementation mode
The production technology of solar photovoltaic interlining curtain wall glass includes two parts:First, the screening of solar battery sheet Be connected in series with, second is that the making of solar photovoltaic interlining glass.
The screening of the solar cell, which refers to the integrality and surface by estimating crystal silicon solar cell sheet, is No there are obvious shortcomings, such as the defects of apparent uneven color, demoulding, scuffing, reject the battery of rupture and obvious shortcoming Piece.For crystal silicon solar cell sheet, the bending situation of cell piece is estimated and measured, is more than corresponding sides 3% by curvature Cell piece is rejected;Carry out in next step operate when, often take a piece of crystal silicon solar cell sheet, with two fingers be affectedly bashful from Cell piece edge one third is slowly agitated with upper bit, and there may be the hidden solar battery sheets split for rejecting.
The solar battery sheet is connected in series with, and refers to the crystal silicon solar cell sheet in above-mentioned detection qualification Weld out lines and busbar on positive and negative anodes, and by each cell piece go out lines and busbar is connected in turn, form string The cell piece string of connection.Go out lines and busbar to impregnate in helping in welding fluid for other material mixings such as acetone and rosin in advance, then It is welded on the anode and cathode of crystal silicon solar cell sheet with electric iron on welding carrier;Welding carrier needs to heat To 40~80 DEG C, deformed to avoid the crystal silicon solar cell sheet caused by welding;The control of electric iron temperature 300~ Between 400 DEG C;Soldered solar battery sheet group checks whether every solar battery sheet surface busbar is smooth, right It is reprocessed or is rejected in the part of busbar surface irregularity.
The manufacture craft of the solar photovoltaic interlining glass is:
One is roll-in/lamination process techniques, and one is vacuum method processing technologys.
The roll-in/lamination process technological process is as follows:
Intermediate layer material detection moisture content → sprawl
Upper piece → (membrane removal) → cleaning-drying → conjunction piece → roll-in/is laminated → is fixed on autoclave trolley → autoclave high temperature HIGH PRESSURE TREATMENT → unloading piece → inspection → packaging.
The vacuum method processing process is as follows:
Cleaning-drying in the solar photovoltaic interlining glass making process flow refers to making solar energy battery curtain wall glass Glass, firstly the need of cleaning, must be dried glass after cleaning with various glass.Cleaning machine is it is ensured that film layer will not be damaged, and ensure The surface clean of glass is clean.Last road ejected wash water must use deionized water to clean glass, and the conductivity of deionized water is necessary Less than 20 μ s;35 DEG C~45 DEG C of water temperature.Glass surface after washed, which does not allow to generate, to be scratched, breaks angle, water stain or residual water The defects of pearl.
Conjunction piece in the solar photovoltaic interlining glass making process flow refers to by glass, adhesive layer, solar energy Battery pack stacks gradually conjunction piece.Floor lamination layer room should have the cleanliness factor of 100,000 grades or more, and envionmental humidity should be less than 30%, environment temperature should be less than 30 DEG C, and the moisture content detector of PVB intermediate layer materials is arranged, Accurate Determining PVB materials Moisture content.
The detailed process of solar photovoltaic interlining glass making process flow middle level lamination layer is as follows:
Glass material is lain in a horizontal plane in dedicated first, tile special photovoltaic film, will weld the crystalline silicon of bunchiness Solar battery sheet string is laid in certain patterned fashion on intermediate membrane material as needed, then will go out lines still by According to the principle that positive and negative anodes are connected, in the identical electric iron in position for going out lines intersection, in going out for heat insulating mattress of prior place mat Intersection Point position will go out lines and weld together, and take out heat insulating mattress, solid with special adhesive tape for there is the position turned to It is fixed.It is required according to the outgoing line position of full wafer glass, the distance for calculating busbar outlet is needed before welding, going out lines and confluence The position of item intersection is laid with heat insulating mattress, will go out lines and welds together with busbar, takes out heat insulating mattress, and using special Adhesive tape fixes pad, it is ensured that welding quality avoids dry joint and rosin joint phenomenon.
After welding job, on crystal silicon solar energy battery string tile one layer of special photovoltaic film, the film according to The arrangement situation of crystal silicon solar energy battery string, prior trepanning, position of opening and size are can be completely exposed the crystalline silicon sun Energy cell piece, slightly larger than crystal silicon solar cell sheet are principle, must not be overlapped with crystal silicon solar cell sheet. On each crystal silicon solar cell sheet, laying depth is thin, size is consistent with crystal silicon solar cell sheet film; If outgoing line position on battery is unilateral, needs to be laid with insulating materials on the crystal silicon solar cell sheet of outlet point in advance, It is laid with and an equal amount of laminated glass intermediate coat film of crystal silicon solar cell sheet on the insulating material.Above-mentioned work knot Shu Hou, then the one layer of special photovoltaic film that tile, busbar wire outlet part trepanning, it is ensured that simultaneously position is correct for outlet. After completing crystal silicon solar cell sheet stacking work, another sheet glass is taken, crystal silicon solar energy battery string face is slowly layered in On, process of deployment is avoided shaking and be vibrated, and prevents crystal silicon solar cell sheet from rupturing.
After completing above-mentioned operation, the glass edge that cuts concordant with glass edge is more than intermediate coat film, reserves 5mm's or so Film is then fixed with special adhesive tape, and two sheet glass relative displacements are avoided.The solar photovoltaic interlining glass making process Lamination/nipping process in flow is one of molding method of solar photovoltaic interlining glass pre-pressing.Specific method is will be upper It states and glass has been laminated, carefully move segment under the preheating of interlayer laminating machine or roll squeezer to, according to thickness of glass and film stock thickness, Technological parameter is set and carries out precompressed.
Precompressed is vacuumized in the solar photovoltaic interlining glass making process flow, is solar photovoltaic interlining glass The two of the method for glass pre-molding.Silicon rubber vacuum ring method may be used, vacuum bag method can also be used.If using silicon rubber Glue vacuum ring method makes, then directly covers silicon rubber vacuum ring in glass surrounding, pays attention to checking gas leakage situation.If using true Empty bag method then, needs to fix degumming film, gas circuit felt in glass surrounding in advance, then makes vacuum bag, vacuum bag is according to glass Glass space of a whole page size, before complete sealing, then vacuum bag is fully sealed in uniformly distributed bleeding point, it is existing that pumping checks whether there is gas leakage As.The complex being sealed gently is transplanted in high temperature oven, cold pumping 30 minutes or more, slowly rises at room temperature High oven temperature, the temperature difference is not greater than 10 DEG C in baking oven, 30 minutes or so is kept the temperature at 40~60 DEG C, later 30~80 In minutes, oven temperature is increased to 130~150 DEG C.Heat preservation 30~60 minutes, natural cooling, whole process, crystal The complex of silicon solar cell and glass necessarily is in high vacuum state.
Being fixed on autoclave trolley in solar photovoltaic interlining glass making process flow, refer to pre-molding it The complex for taking out pre-molding afterwards, checks gas emission behaviour and crystal between crystal silicon solar cell sheet, intermediate coat film Whether silicon solar cell has fracture phenomena, all reach quality standards after requirement, which is vertically placed in high pressure On kettle trolley, it is ready for high-pressure curing processing.
Autoclave high temperature high pressure process in solar photovoltaic interlining glass making process flow refers to by pre-molding The complex of solar photovoltaic interlining glass afterwards is in autoclave by 140 ± 10 DEG C, 10~12 ± 1bar of air pressure Constant temperature and pressure at least 45 minutes, makes solar photovoltaic interlining curtain wall glass be molded, to the solar photovoltaic interlining curtain that completes Wall glass.

Claims (8)

1. a kind of manufacture craft of solar photovoltaic interlining curtain wall glass, which is characterized in that the film layer structure of the glass is followed successively by, The manufacture craft of glass plate, adhesive linkage, solar cell, adhesive layer, glass plate, the glass is:(1) bonding layer material detects Moisture content;(2) it sprawls;(3) upper piece, membrane removal;(4) it is cleaned and dried;(5) piece is closed;(6) roll-in/lamination, or vacuumize pre- Pressure;(7) it is fixed on autoclave trolley;(8) autoclave high temperature high pressure process;(9) unloading piece;(10) it examines, pack.
2. the manufacture craft of solar photovoltaic interlining curtain wall glass according to claim 1, it is characterised in that:Close piece process In, floor lamination layer room should have the cleanliness factor of 100,000 grades or more, and envionmental humidity should be less than 30%, environment temperature and should be less than 30℃。
3. solar photovoltaic interlining curtain wall glass manufacturing process according to claim 1, it is characterised in that:When closing piece, need Glass horizontal is placed in dedicated first, tile special photovoltaic film, will weld the crystal silicon solar electricity of bunchiness Pond piece string, is laid in certain pattern on bonding layer material, is laid with heat insulating mattress in the position for going out lines intersection, and by outlet Crosspoint welds together.
4. solar photovoltaic interlining curtain wall glass manufacturing process according to claim 1, it is characterised in that:Close piece process In, tile one layer of special photovoltaic film on crystal silicon solar energy battery string, and the film is according to crystal silicon solar energy battery string Situation, prior trepanning, position of opening and size arrange so that crystal silicon solar cell sheet can be completely exposed, and is slightly larger than crystalline substance Body silicon solar cell must not overlap with crystal silicon solar cell sheet, on each crystal silicon solar cell sheet, The film that laying depth is thin, size is consistent with crystal silicon solar cell sheet.
5. solar photovoltaic interlining curtain wall glass manufacturing process according to claim 1, it is characterised in that:It is described to vacuumize Precompressed using silicon rubber vacuum ring method, or uses vacuum bag method, and the complex being sealed need to be gently transplanted in high temperature oven, Cold pumping 30 minutes or more at room temperature, slowly increases oven temperature, and 30 minutes or so are kept the temperature in 40~60 DEG C of ranges, The temperature difference is not greater than 10 DEG C in baking oven, then interior at 30 minutes, and oven temperature is increased to 150 DEG C, keeps the temperature 30~60 points The complex of clock, natural cooling, whole process, crystal silicon solar cell sheet and glass necessarily is in high vacuum state.
6. solar photovoltaic interlining curtain wall glass manufacturing process according to claim 1, it is characterised in that:Autoclave high temperature HIGH PRESSURE TREATMENT, temperature is 140 ± 10 DEG C, air pressure is 10~12 ± 1bar constant temperature and pressures at least 45 minutes.
7. solar photovoltaic interlining curtain wall glass manufacturing process according to claim 3, it is characterised in that:The solar-electricity Pond piece string is cascadedly combined by polylith crystal silicon solar cell sheet.
8. by solar photovoltaic interlining curtain wall glass manufacturing process described in claim 7, it is characterised in that:It is described to be combined through series connection Solar battery sheet is to weld out lines and busbar in the positive and negative electrode of crystal silicon chip, by each crystal silicon chip go out lines and Busbar, which is connected in turn, to be welded together.
CN201710196084.4A 2017-03-29 2017-03-29 A kind of manufacture craft of solar photovoltaic interlining curtain wall glass Pending CN108666389A (en)

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Application Number Priority Date Filing Date Title
CN201710196084.4A CN108666389A (en) 2017-03-29 2017-03-29 A kind of manufacture craft of solar photovoltaic interlining curtain wall glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710196084.4A CN108666389A (en) 2017-03-29 2017-03-29 A kind of manufacture craft of solar photovoltaic interlining curtain wall glass

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Publication Number Publication Date
CN108666389A true CN108666389A (en) 2018-10-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110797437A (en) * 2019-11-08 2020-02-14 广东德恒龙焱能源科技有限公司 Production method for photovoltaic glass process
CN111403543A (en) * 2018-12-27 2020-07-10 龙焱能源科技(杭州)有限公司 Photovoltaic laminated glass packaging method and photovoltaic laminated glass

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111403543A (en) * 2018-12-27 2020-07-10 龙焱能源科技(杭州)有限公司 Photovoltaic laminated glass packaging method and photovoltaic laminated glass
CN111403543B (en) * 2018-12-27 2022-02-08 龙焱能源科技(杭州)有限公司 Photovoltaic laminated glass packaging method and photovoltaic laminated glass
CN110797437A (en) * 2019-11-08 2020-02-14 广东德恒龙焱能源科技有限公司 Production method for photovoltaic glass process

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Application publication date: 20181016