CN108660603B - A kind of needling disk turnover mechanism - Google Patents
A kind of needling disk turnover mechanism Download PDFInfo
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- CN108660603B CN108660603B CN201810552457.1A CN201810552457A CN108660603B CN 108660603 B CN108660603 B CN 108660603B CN 201810552457 A CN201810552457 A CN 201810552457A CN 108660603 B CN108660603 B CN 108660603B
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- turnover mechanism
- propulsion
- rail bracket
- sensor
- advancing
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B39/00—Knitting processes, apparatus or machines not otherwise provided for
- D04B39/08—Sewing machines modified for knitting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of needling disk turnover mechanism, it is the preamble work for realizing automatic margin to seam, belongs to technical field of textile equipment.Needling disk turnover mechanism includes driving device, and the driving device is stepper motor, for providing power to needling disk turnover mechanism；Deceleration device, the deceleration device are motor reducer, are mounted on the output end of stepper motor；Component is overturn, the overturning component includes rotation shift fork, and the rotation shift fork includes the rotating part being fixedly connected with the output end of motor reducer and the shift fork portion connecting with rotating part bias；Propulsion device, switch of the propulsion device as driving device.The needling disk turnover mechanism is the linking movement before margin to seam, is overlapped socks coil after overturning, progress next step margin to seam work, and after the completion of margin to seam, turnover mechanism resets, and realizes automated production operation.
Description
Technical field
The present invention relates to technical field of textile equipment more particularly to a kind of needling disk turnover mechanisms.
Background technique
Socks are essential articles in people's life, not only act as abrasionproof, anti-skidding effect, and also act as guarantor
Warm, absorbing sweat effect, is mainly made of undertoe, the stocking sole, heel, the stocking leg and stocking blank, after the completion of socks face and the stocking sole, need by
Coil doubling on needling disk makes the coil in socks face and the coil of the stocking sole correspond and be overlapped, and is then sutured.Wherein, needle pierces
Disk is divided into fixed needling disk and overturning needling disk two parts composition, and two parts make two-part needle puncture tip one by axis doubling of center
One pairing.Therefore, a power is needed when needling disk overturns and is overlapped.However, existing power supply is mainly derived from manually
It being overturn, waste of manpower and time, and the position precision and speed that overturn cannot all reach requirement, coil is easy to fall off,
Seriously affect the quality of production of socks.
Summary of the invention
The present invention in view of the above technical problems, provides a kind of needling disk turnover mechanism, realizes production automation, ensure that
The quality of production of socks.
To achieve the goals above, the invention provides the following technical scheme:
A kind of needling disk turnover mechanism, comprising:
Driving device, the driving device are stepper motor, for providing power to needling disk turnover mechanism；
Deceleration device, the deceleration device are motor reducer, are mounted on the output end of stepper motor；
Component is overturn, the overturning component includes rotation shift fork, and the rotation shift fork includes the output with motor reducer
Hold the rotating part being fixedly connected and the shift fork portion connected with rotating part bias；
Propulsion device, switch of the propulsion device as driving device, including propulsion assembly and propulsion cylinder；It is described to push away
On the shell for being fixed on motor reducer into component, the cylinder body of the propulsion cylinder is fixed on propulsion assembly far from overturning component
One end；When the cylinder rod of propulsion cylinder air inlet, propulsion cylinder is promoted to propulsion assembly direction.
Further, the overturning component further includes sensor frame, null pick-up and is rotated in place sensor, the biography
Sensor frame be fixed on rotation shift fork rotating part on, the null pick-up and be rotated in place sensor it is side by side up and down be fixed on
On sensor frame, the null pick-up and it is rotated in place sensor and is electrically connected with the controller respectively.
Further, the propulsion assembly includes fromer rail bracket, rear rail bracket, guide rail and sliding block, the fromer rail
Bracket is located at close to one end of overturning component, and the rear rail bracket is located remotely from one end of overturning component and and propulsion cylinder
It is connected, the fromer rail bracket and rear rail bracket are fixedly linked by two guide rails arranged side by side, and the sliding block sliding connects
It connects on guide rail and moves reciprocatingly between fromer rail bracket and rear rail bracket.
Further, the side of the sliding block, which is fixedly connected with, is advancing to the position sensing chip, is being advancing to the position sense with described
Answer piece it is ipsilateral on, the fromer rail bracket, which is fixedly connected with, is advancing to the position sensor, when sliding block to overturning component direction slide
It after in place, is advancing to the position sensing chip and is in contact with sensor is advancing to the position, the sensor that is advancing to the position is electrically connected with the controller.
Further, the driving device is 42 stepper motors.
Further, the stepper motor has rotation hand wheel, and the rotation hand wheel is located remotely from stepper motor output shaft
One end.
Further, the deceleration device is the speed planet gear motor reduction gear of 1:15.
Compared with prior art, the invention has the benefit that
Needling disk turnover mechanism provided by the invention provides power for needling disk overturning, and realizing will be on needling disk
Coil doubling makes the coil in socks face and the coil of the stocking sole correspond and be overlapped, and is the linking movement before margin to seam, makes socks after overturning
Coil is overlapped, progress next step margin to seam work, and after the completion of margin to seam, turnover mechanism resets.The needling disk turnover mechanism realizes certainly
Dynamicization production operation solves the waste of manpower of manual overturning needling disk and time and upturned position precision is high, coil is easy
The technical issues of falling off greatly improves work efficiency, and upturned position precision is higher, ensure that the quality of socks.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only one recorded in the present invention
A little embodiments are also possible to obtain other drawings based on these drawings for those of ordinary skill in the art.
Fig. 1 is the perspective view of needling disk turnover mechanism provided in an embodiment of the present invention；
Fig. 2 is the bottom view of needling disk turnover mechanism provided in an embodiment of the present invention.
Description of symbols:
1, driving device；2, deceleration device；3, rotating part；4, shift fork portion；5, propulsion cylinder；6, sensor frame；7, zero-bit
Sensor；8, it is rotated in place sensor；9, fromer rail bracket；10, rear rail bracket；11, guide rail；12, sliding block；13, it is advanced to
Position sensing chip；14, it is advancing to the position sensor；15, rotation hand wheel.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, below in conjunction with attached drawing to this hair
It is bright to be further detailed.
Referring to shown in Fig. 1~2, a kind of needling disk turnover mechanism of the invention, comprising:
Driving device 1, driving device are stepper motor, for providing power to needling disk turnover mechanism；
Deceleration device 2, deceleration device are motor reducer, are mounted on the output end of stepper motor；
Component is overturn, overturning component includes rotation shift fork, and rotation shift fork includes and the fixed company of the output end of motor reducer
The rotating part 3 connect and the shift fork portion 4 with the eccentric connection of rotating part 3；
Overturning component further includes sensor frame 6, null pick-up 7 and is rotated in place sensor 8, and sensor frame 6 is fixed on
Rotate shift fork rotating part 3 on, null pick-up 7 and be rotated in place sensor 8 it is side by side up and down be fixed on sensor frame 6,
It null pick-up 7 and is rotated in place sensor 8 and is electrically connected with the controller respectively.
Propulsion device, switch of the propulsion device as driving device, including propulsion assembly and propulsion cylinder 5；Propulsion assembly
It is fixed on the shell of motor reducer, the cylinder body of propulsion cylinder 5 is fixed on the one end of propulsion assembly far from overturning component；When pushing away
The cylinder rod of 5 air inlet of inlet casing, propulsion cylinder 5 is promoted to propulsion assembly direction.10 × 10 screw thread gas can be used in propulsion cylinder 5
Cylinder.
Propulsion assembly includes fromer rail bracket 9, rear rail bracket 10, guide rail 11 and sliding block 12, and fromer rail bracket 9, which is located at, to be leaned on
One end of nearly overturning component, rear rail bracket 10 are located remotely from one end of overturning component and are connected with propulsion cylinder 5, fromer rail
Bracket 9 and rear rail bracket 10 are fixedly linked by two guide rails 11 arranged side by side, and sliding block 12 is slidably connected at two guide rails
It moves reciprocatingly on 10 and between fromer rail bracket 9 and rear rail bracket 10.
The side of sliding block 12 be fixedly connected with is advancing to the position induction 13, be advancing to the position sensing chip 13 it is ipsilateral on,
Fromer rail bracket 9, which is fixedly connected with, is advancing to the position sensor 14, after sliding block 12 slides in place to overturning component direction, is advanced to
Position sensing chip 13 is in contact with sensor 14 is advancing to the position, and is advancing to the position sensor 14 and is electrically connected with the controller.
Specifically, the course of work of needling disk turnover mechanism are as follows: need to make the coil doubling on needling disk the line in socks face
The coil of circle and the stocking sole corresponds when being overlapped, 5 air inlet of propulsion cylinder, and its cylinder rod is ejected, and cylinder rod pushes sliding block 12 along leading
Rail 11 is promoted to the direction of rotation shift fork；When propulsion cylinder 5, which promotes sliding block, reaches working condition, it is advancing to the position sensing chip 13
Touching is advancing to the position sensor 14, and lamp is bright, and signal is passed to controller；At this point, determining stepping electricity using null pick-up 8
Machine is that work zero-bit starts stepper motor after controller receives the signal for entering the transmission of level sensor 14 immediately, stepper motor
Output shaft drives rotation shift fork rotation, and shift fork portion is inserted into the overturning of needling disk driving needling disk in place, using being rotated in place sensor 8
It determines in place, is rotated in place sensor 8 and delivers a signal to controller, close stepper motor immediately, complete the overturning of needling disk.
The present invention passes through the design of stepper motor, speed reducer and multiple sensors, realizes automated production, improves and turn over
Precision is set in indexing, be ensure that the overturning work of needling disk is completed in 500 milliseconds, is prevented coil from falling off.
As preferred embodiment, driving device 1 is 42 stepper motors.Since motor present position space is limited, adopt
Space is more saved with 42 stepper motors.
As preferred embodiment, stepper motor has rotation hand wheel 15, and rotation hand wheel 15 is located remotely from stepper motor
One end of output shaft.
In order to make to increase torque, as preferred embodiment, deceleration device 2 is the planetary gear decelerating through motor of 1:15
Machine.Torque increases 15 times, and then increases the power of overturning.
It is above that certain exemplary embodiments of the invention are only described by way of explanation, undoubtedly, for ability
The those of ordinary skill in domain without departing from the spirit and scope of the present invention can be with a variety of different modes to institute
The embodiment of description is modified.Therefore, above-mentioned attached drawing and description are regarded as illustrative in nature, and should not be construed as to the present invention
The limitation of claims.
Claims (4)
1. a kind of needling disk turnover mechanism characterized by comprising
Driving device, the driving device are stepper motor, for providing power to needling disk turnover mechanism；
Deceleration device, the deceleration device are motor reducer, are mounted on the output end of stepper motor；
Component is overturn, the overturning component includes rotation shift fork, and the rotation shift fork includes solid with the output end of motor reducer
Surely the rotating part connected and the shift fork portion connected with rotating part bias；
Propulsion device, switch of the propulsion device as driving device, including propulsion assembly and propulsion cylinder；The propulsion group
Part is fixed on the shell of motor reducer, and the cylinder body of the propulsion cylinder is fixed on one of propulsion assembly far from overturning component
End；When the cylinder rod of propulsion cylinder air inlet, propulsion cylinder is promoted to propulsion assembly direction；
The overturning component further includes sensor frame, null pick-up and is rotated in place sensor, and the sensor frame is fixed on
Rotate shift fork rotating part on, the null pick-up and be rotated in place sensor it is side by side up and down be fixed on sensor frame,
It the null pick-up and is rotated in place sensor and is electrically connected with the controller respectively；
The propulsion assembly includes fromer rail bracket, rear rail bracket, guide rail and sliding block, and the fromer rail bracket is located at close turn over
Turn one end of component, the rear rail bracket is located remotely from one end of overturning component and is connected with propulsion cylinder, the fromer rail
Bracket and rear rail bracket are fixedly linked by two guide rails arranged side by side, the sliding block be slidably connected on guide rail and
It moves reciprocatingly between fromer rail bracket and rear rail bracket；
The side of the sliding block, which is fixedly connected with, is advancing to the position sensing chip, with it is described be advancing to the position sensing chip it is ipsilateral on, institute
State fromer rail bracket and be fixedly connected with and be advancing to the position sensor, when sliding block to the sliding of overturning component direction in place after, be advancing to the position
Sensing chip is in contact with sensor is advancing to the position, and the sensor that is advancing to the position is electrically connected with the controller.
2. needling disk turnover mechanism as described in claim 1, which is characterized in that the driving device is 42 stepper motors.
3. needling disk turnover mechanism as described in claim 1, which is characterized in that the stepper motor has rotation hand wheel, institute
State one end that rotation hand wheel is located remotely from stepper motor output shaft.
4. needling disk turnover mechanism as described in claim 1, which is characterized in that the deceleration device is the planetary gear of 1:15
Motor reducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810552457.1A CN108660603B (en) | 2018-05-31 | 2018-05-31 | A kind of needling disk turnover mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810552457.1A CN108660603B (en) | 2018-05-31 | 2018-05-31 | A kind of needling disk turnover mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108660603A CN108660603A (en) | 2018-10-16 |
| CN108660603B true CN108660603B (en) | 2019-09-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810552457.1A Active CN108660603B (en) | 2018-05-31 | 2018-05-31 | A kind of needling disk turnover mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112695469B (en) * | 2021-01-13 | 2022-06-07 | 浙江镨美科智能刺绣设备有限公司 | Small-head-distance embroidery machine |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3577942A (en) * | 1969-07-30 | 1971-05-11 | Sliver Knit Hosiery Mills Inc | Apparatus for closing hosiery toes and everting hosiery and method |
| US4856440A (en) * | 1988-08-10 | 1989-08-15 | Mathbirk Limited | Linking machine |
| IT1268768B1 (en) * | 1994-09-09 | 1997-03-06 | Sangiacomo Spa | Device for manipulating mesh products constructed on circular stocking frames |
| CN103015028A (en) * | 2012-12-22 | 2013-04-03 | 浙江罗速设备制造有限公司 | Sock knitting method and device for changing sock head from open state into closed state during knitting |
| CN104911824A (en) * | 2015-05-08 | 2015-09-16 | 浙江理工大学 | High-efficiency disc sewing machine |
| CN204780146U (en) * | 2015-07-08 | 2015-11-18 | 杨志林 | All -in -one seam dish is sewed up with foldable acupuncture dish to full -automatic socks of knitting |
| CN105887318A (en) * | 2015-12-07 | 2016-08-24 | 浙江海润精工机械有限公司 | Integral sock kitting machine with sock reversing function |
| CN107385685A (en) * | 2017-07-20 | 2017-11-24 | 杨志林 | A kind of device and method for being used to suture tubing |
-
2018
- 2018-05-31 CN CN201810552457.1A patent/CN108660603B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3577942A (en) * | 1969-07-30 | 1971-05-11 | Sliver Knit Hosiery Mills Inc | Apparatus for closing hosiery toes and everting hosiery and method |
| US4856440A (en) * | 1988-08-10 | 1989-08-15 | Mathbirk Limited | Linking machine |
| IT1268768B1 (en) * | 1994-09-09 | 1997-03-06 | Sangiacomo Spa | Device for manipulating mesh products constructed on circular stocking frames |
| CN103015028A (en) * | 2012-12-22 | 2013-04-03 | 浙江罗速设备制造有限公司 | Sock knitting method and device for changing sock head from open state into closed state during knitting |
| CN104911824A (en) * | 2015-05-08 | 2015-09-16 | 浙江理工大学 | High-efficiency disc sewing machine |
| CN204780146U (en) * | 2015-07-08 | 2015-11-18 | 杨志林 | All -in -one seam dish is sewed up with foldable acupuncture dish to full -automatic socks of knitting |
| CN105887318A (en) * | 2015-12-07 | 2016-08-24 | 浙江海润精工机械有限公司 | Integral sock kitting machine with sock reversing function |
| CN107385685A (en) * | 2017-07-20 | 2017-11-24 | 杨志林 | A kind of device and method for being used to suture tubing |
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| Publication number | Publication date |
|---|---|
| CN108660603A (en) | 2018-10-16 |
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