A kind of high-performance foam light soil foaming agent and preparation method
Technical field
The invention belongs to the application fields of highway engineering Foam lightweight soil more particularly to Foam lightweight soil to return in Bridge back wall
It fills out, treatment of soft foundation, Roadbed widening, side slope protection etc. application.
Background technique
Domestic Bridge back wall routinely fills the problems such as causing serious vehicle bump at bridge ends and high maintenance cost, influences safety
Traveling and highway long term life.Cast-in-place foamed light soil has Lightness, vertical property, high fluidity, bulk density and intensity adjustability
And construct the features such as convenient, it is used for back filling behind abutment, the variable gradient of relative settlement between bridge (culvert) and roadbed can be alleviated significantly, made
The variation of relative settlement is slowly changed, is homogenized between abutment, the jump being inherently eliminated between the bridge in highway (culvert) and roadbed
Vehicle problem.And the soil lateral pressure that the Foam lightweight soil generates is small, and bridge (culvert) will not be made to shift, and rises indirectly to bridge (culvert)
Protective effect to a certain extent.In recent years, domestic Foam lightweight soil was in Bridge back wall backfill, treatment of soft foundation, Roadbed widening, side
Slope, which is protected, is promoted the use of, and good result is achieved.
The domestic patent about Foam lightweight soil foaming agent mainly has at present: China State Construction Engrg. Corp. Ltd.
Disclose within 2013 a kind of composite water cement foaming agent and preparation method thereof (number of patent application: 201310292824.6).The party
Method describes a kind of foaming agent of anionic, and the foam which generates is stablized, but foam size is bigger than normal.Hubei University
Disclose within 2016 a kind of Foam lightweight soil foaming agent and preparation method thereof (number of patent application: 201610179132.4).The party
Method reacts the mother liquor that foams of attaining the Way using discarded animal cutin, hair, by high temperature corruption, and this method prepares blowing agent stability
Difference, easily stench breed bacterium, the defects of foam size is big.It is more about the report that hydrogen peroxide is foaming agent, it is still, such
Invention product is more sensitive to temperature, catalyst and pH value, especially reacts extremely difficult control under hot environment.Such invention product one
As be used for quick hardening sulphoaluminate cement, foam size size and cement setting time, cement more demanding to cement setting time
Thin pulp viscosity and exothermic heat of reaction amount have relationship, and hardening Pore stability is difficult to effectively control.Discovery is investigated, at present state
It is interior about Foam lightweight soil foaming agent, have foam stability is poor, alkali resistance is poor, foam is not fine and smooth enough, half-life is short etc.
Disadvantage.
Foam lightweight soil foaming agent is a kind of new additive of light high strength concrete, it has following technology because of this
It is required that: (1) each component substance stablize, each other without physical-chemical reaction, and each component similar density, it is easy to form uniform mixed
Close object;(2) to hydrated reaction of cement without negative effect, or even the effect that tool regulates and controls setting time and strives for;(3) foam size can
Control;(4) wide adaptation range, it is especially insensitive to different cultivars cement, mineral admixture and ambient temperature and humidity;(5) usage amount can
To fluctuate the quality control convenient for Foam lightweight soil in a certain range.But currently, commercial product exist to temperature it is more sensitive, when
When temperature is greater than 40 DEG C, half-life is short, and away from big, foam group's density is unstable for standard foam 1h sedimentation, foam size distribution
The problems such as range is wider.Directly affect pouring quality, compression strength, stability and the endurance quality of Foam lightweight soil.
Therefore, the prior art is defective, needs to improve.
Summary of the invention
Present invention solves the technical problem that being insufficient for the prior art and providing a kind of high-performance foam light soil foaming
Agent and preparation method, the present invention fine and smooth, of uniform size, long half time with foam form Foam lightweight soil mixture standard bubble
Away from small, flow valuve is controllable, hardening rate is controllable, after hardening, high-strength light, pore structure be good for foam 1h sedimentation, contraction distortion is small, quality
Stablize.
Technical scheme is as follows:
A kind of high-performance foam light soil foaming agent, which is characterized in that including water, anionic surfactant, it is non-from
Subtype surfactant, water-reducing agent, retarder, foam stabilizer, thickener and colorant;By mass percentage water 10%~
50%, anionic surfactant 10%~30%, nonionic surface active agent 5%~20%, water-reducing agent 10%~
50%, retarder 5%~20%, foam stabilizer 5%~10%, thickener 2%~8%, colorant 0.5%~2%.
The high-performance foam light soil foaming agent, which is characterized in that the water is tap water.
The high-performance foam light soil foaming agent, which is characterized in that the anionic surfactant is sulphur
Acid esters salt, selected from NaLS, lauryl sodium sulfate, the one or two of Teepol.
The high-performance foam light soil foaming agent, which is characterized in that the nonionic surfactant is laurel
Base alkyl glycosides or fatty alcohol polyoxyethylene ether (AE0-9).
The high-performance foam light soil foaming agent, which is characterized in that the water-reducing agent is that solid content is 40% poly-
Carboxylic acid high efficiency water reducing agent.
The high-performance foam light soil foaming agent, which is characterized in that the retarder is hydroxycarboxylate, is selected from
The one or two of sodium gluconate, sodium citrate, sodium tartrate or potassium tartrate.
The high-performance foam light soil foaming agent, which is characterized in that the foam stabilizer is cocamidopropyl propyl amide sweet tea
The one or two of dish alkali, cocamidopropyl propyl amide hydroxy sulfo lycine or lauryl both sexes sodium acetate.
The high-performance foam light soil foaming agent, which is characterized in that the thickener be polyacrylamide (yin),
The one or two of methyl cellulose ether, cocoanut fatty acid diethanolamide or acrylamide and acrylic acid salt crosslinking copolymerization object.
The high-performance foam light soil foaming agent, which is characterized in that the colorant is phthalein mountain valley with clumps of trees and bamboo pigment.
On the basis of above content, the present invention also provides a kind of preparation method of high-performance foam light soil foaming agent, packets
Include following steps:
Step 1: water 10%~50% by mass percentage, anionic surfactant 10%~30%, nonionic
Type surfactant 5%~20%, water-reducing agent 10%~50%, retarder 5%~20%, foam stabilizer 5%~10%, thickener
2%~8%, colorant 0.5%~2% measures according to the ratio;
Step 2: after mixing, wherein water temperature is 30 DEG C~45 DEG C and is water, water-reducing agent and the retarder measured according to the ratio
Preferably, anionic surfactant, nonionic surface active agent and the foam stabilizer measured according to the ratio is added, stirs evenly, and
Cooled to room temperature;
Step 3: thickener is utilized, 20 DEG C of mixed solution described in step 2 of viscosity is adjusted to 50pa.s~80pa.s, and
Colorant is measured according to the ratio, after mixing evenly using mechanical mixing plant, obtains high-performance foam light soil foaming agent.
In the step of preparation method, the water is tap water;The anionic surfactant is sulfuric acid
Ester salt, the sulfuric acid are NaLS, lauryl sodium sulfate, the one or two of Teepol;It is described
Nonionic surfactant be lauryl alkyl glycosides or fatty alcohol polyoxyethylene ether (AE0-9);The water-reducing agent is solid
Content is 40% high-efficiency water-reducing agent of poly-carboxylic acid;The retarder be hydroxycarboxylate, selected from sodium gluconate, sodium citrate,
The one or two of sodium tartrate or potassium tartrate;The foam stabilizer is Cocoamidopropyl betaine, cocamidopropyl propyl amide
The one or two of hydroxy sulfo lycine or lauryl both sexes sodium acetate;The thickener is polyacrylamide (yin), methyl
The one or two of cellulose ether, cocoanut fatty acid diethanolamide or acrylamide and acrylic acid salt crosslinking copolymerization object;It is described
Colorant be phthalein mountain valley with clumps of trees and bamboo pigment.
Compared with prior art, the invention has the following beneficial effects:
1, high-performance foam light soil foaming agent provided by the invention, the bubble that can be directly generated using cement foam maker foaming
Fine and smooth, of uniform size, the resistance to highly basic of foam, the advantages that high temperature resistant and half-life are long.
2, high-performance foam light soil foaming agent provided by the invention, applied widely, performance is stablized, and is widely portable to
Each rating cement, mineral admixture and additive, when temperature is greater than 40 DEG C, half-life is relatively long, standard foam 1h
Sedimentation is away from the advantages that small, foam group is density stabilized.
3, high-performance foam light soil foaming agent provided by the invention has certain diminishing and slow setting characteristic, can be simple
Component ratio is adjusted, Foam lightweight soil hardening rate can be significantly adjusted, realizes that cement firm time is not too long under low temperature environment,
Hydration heat is not concentrated under hot environment, improves Foam lightweight soil volume stability, meanwhile, diminishing characteristic can reduce folk prescription water
Amount improves the intensity of hardened foam light soil.In addition, it is strong compared to its stability of same type of material and homogenieity, it is less prone to layering
Phenomenon influences using effect.
Detailed description of the invention
Fig. 1 is the method for the present invention flow chart.
Fig. 2 is the test products foam in embodiment 1.
Fig. 3 is the product foam in embodiment 1.
Fig. 4 is the effect picture after the product in embodiment 1 is implemented.
Fig. 5 is that example Bridge 2 caster bed carries on the back effect picture when filling body pours.
Fig. 6 is that 3 soft soil foundation ground subsoil layer of example fills instance graph.
Fig. 7 is that 3 soft soil foundation ground subsoil layer of example fills example product figure.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction in the embodiment of the present invention, to this
Technical solution in inventive embodiments is clearly and completely described, it is clear that described embodiment is that a part of the invention is real
Example is applied, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creation
Property labour under the premise of every other embodiment obtained, shall fall within the protection scope of the present invention.
Embodiment 1
(1) match ratio
Table 1 is cement slurry match ratio
Remarks: cement is 42.5 ordinary portland cements, and water is drinking water.
(2) test method
Consider the influence of cement slurry highly basic and rich calcium ion to foam stability, product of the present invention is by improving vibratory drilling method
Foam stability evaluation is carried out, test is mixed with 300mL alkaline water (1: 30 cement slurry filtering solution) and 10mL foaming agent,
Enter in 1000mL graduated cylinder, generates foam after oscillation 30 times, when recording the foam heights such as initial foam height H and being reduced to 1/2H,
Time t used is recorded, the stability of foam is measured using the half foam life period time.
A kind of high-performance foam light soil foaming agent, weight percent ratio are made of following component: water 27.5%, laurel
Base sodium sulphate 15%, lauryl sodium sulfate 5%, lauryl alkyl glycosides 10%, 40% high-efficiency water-reducing agent of poly-carboxylic acid of solid content
20%, sodium gluconate 15%, cocamidopropyl propyl amide hydroxy sulfo lycine 6%, polyacrylamide (yin) 0.5%, the phthalein mountain valley with clumps of trees and bamboo is green
1%.Half-life of the product of the present invention under 15 DEG C, 30 DEG C, 45 DEG C and 60 DEG C environment is measured by vibratory drilling method is improved, meanwhile,
It is foamed with foaming machine and to form foam (foam group's density is in 50kg/m3±3kg/m3), by volume volume described in table 1, by foam and water
Mud thin pulp uniform mixing measures Foam lightweight soil performance.
A kind of preparation method of high-performance foam light soil foaming agent, comprising the following steps:
Step 1: weight percent ratio is made of following component: water 27.5%, NaLS 15%, dodecyl
Sodium sulphate 5%, lauryl alkyl glycosides 10%, 40% high-efficiency water-reducing agent of poly-carboxylic acid 20% of solid content, sodium gluconate 15%, coconut palm
Oleamide hydroxysultaine 6%, polyacrylamide (yin) 0.5%, the phthalein mountain valley with clumps of trees and bamboo green 1% measure according to the ratio;
Step 2: after mixing, wherein water temperature is 30 DEG C~45 DEG C and is water, water-reducing agent and the retarder measured according to the ratio
Preferably, anionic surfactant, nonionic surface active agent and the foam stabilizer measured according to the ratio is added, stirs evenly, and
Cooled to room temperature;Half-life under 15 DEG C, 30 DEG C, 45 DEG C and 60 DEG C environment;
Step 3: utilizing thickener, 20 DEG C of mixed solution described in step 2 of viscosity is adjusted to foam group's density in 50kg/
m3±3kg/m3, and colorant is measured according to the ratio, after mixing evenly using mechanical mixing plant, obtain high-performance foam lightweight
Native foaming agent.On the basis of the above embodiments, Fig. 2 is the test products foam in embodiment 1.Fig. 3 is the production in embodiment 1
Product foam.Fig. 4 is the effect picture after the product in embodiment 1 is implemented.It can be seen that realizing that low temperature environment is lauched from Fig. 2-Fig. 3
Mud firm time is not too long, and hydration heat is not concentrated under hot environment, improves Foam lightweight soil volume stability, meanwhile, diminishing
Characteristic can reduce folk prescription water consumption, improve the intensity of hardened foam light soil.In addition, comparing its stability of same type of material and homogeneous
Property is strong, is less prone to lamination.
Table 2 show 1 foaming agent of embodiment and Foam lightweight soil performance indicator
As shown in Table 2:
(1) 1 high-performance foam light soil foaming agent of embodiment has lower surface tension, even if 1000 times of tables of dilution
Face tension is below 40mN/m, and as temperature improves, foam stability deterioration, when 60 DEG C, half-life is decayed to
170min, standard foam 1h are settled away from 5.6mm, but Foam lightweight soil is functional.
(2) 1 high-performance foam light soil foaming agent of embodiment is formed light-weight foamed when foam volume volume is 65%
Native dry density is in 600kg/m2~650kg/m2, flow valuve be 180mm ± 20mm, 28d foam compression strength 1.0MPa~
2.0MPa。
Embodiment 2
A kind of high-performance foam light soil foaming agent, weight percent ratio are made of following component: water 27.5%, laurel
Base sodium sulphate 20%, fatty alcohol polyoxyethylene ether (AE0-9) 10%, 40% high-efficiency water-reducing agent of poly-carboxylic acid 20% of solid content, grape
Sodium saccharate 15%, cocamidopropyl propyl amide hydroxy sulfo lycine 6%, polyacrylamide (yin) 0.5%, the phthalein mountain valley with clumps of trees and bamboo green 1%.It shakes by improving
Half-life of the dynamic method measurement product of the present invention under 15 DEG C, 30 DEG C, 45 DEG C and 60 DEG C environment, meanwhile, it is foamed with foaming machine
Forming foam, (foam group's density is in 50kg/m3±3kg/m3), by volume volume described in table 1, foam and cement slurry are mixed and stirred
It is even, measure Foam lightweight soil performance.
A kind of preparation method of high-performance foam light soil foaming agent, comprising the following steps:
Step 1: weight percent ratio is made of following component: water 27.5%, NaLS 20%, poly alkyl alcohol
Ethylene oxide ether (AE0-9) 10%, 40% high-efficiency water-reducing agent of poly-carboxylic acid 20% of solid content, sodium gluconate 15%, coconut oleoyl amine third
Base hydroxy sulfo lycine 6%, polyacrylamide (yin) 0.5%, the phthalein mountain valley with clumps of trees and bamboo green 1% measure according to the ratio;
Step 2: after mixing, wherein water temperature is 30 DEG C~45 DEG C and is water, water-reducing agent and the retarder measured according to the ratio
Preferably, anionic surfactant, nonionic surface active agent and the foam stabilizer measured according to the ratio is added, stirs evenly, and
Cooled to room temperature;Half-life under 15 DEG C, 30 DEG C, 45 DEG C and 60 DEG C environment;
Step 3: utilizing thickener, 20 DEG C of mixed solution described in step 2 of viscosity is adjusted to foam group's density in 50kg/
m3±3kg/m3, and colorant is measured according to the ratio, after mixing evenly using mechanical mixing plant, obtain high-performance foam lightweight
Native foaming agent.On the basis of above-described embodiment, Fig. 5 is that example Bridge 2 caster bed carries on the back effect picture when filling body pours.It can from figure
Realize that cement firm time is not too long under low temperature environment out, hydration heat is not concentrated under hot environment, improves the light-weight foamed soil body
Product stability, meanwhile, diminishing characteristic can reduce folk prescription water consumption, improve the intensity of hardened foam light soil.In addition, compared to similar
Its stability of material and homogenieity are strong, are less prone to lamination.
Table 3 show 2 foaming agent of embodiment and Foam lightweight soil performance indicator
As shown in Table 3:
(1) 2 high-performance foam light soil foaming agent of embodiment has extremely low surface tension, present invention foaming dilution agent
1000 times, no matter temperature height, surface tension is below 35mN/m;It is with good stability fine, when temperature is up to 60
DEG C when, half-life be up to 230min.
(2) 2 high-performance foam light soil foaming agent of embodiment is formed light-weight foamed when foam volume volume is 65%
Native dry density is in 600kg/m2~630kg/m2, flow valuve be 180mm ± 20mm, 28d foam compression strength 1.0MPa~
2.0MPa。
Embodiment 3
A kind of high-performance foam light soil foaming agent, weight percent ratio are made of following component: water 27.5%, secondary alkane
Base sodium sulphate 20%, lauryl alkyl glycosides 10%, 40% high-efficiency water-reducing agent of poly-carboxylic acid 15% of solid content, sodium gluconate
13%, cocamidopropyl propyl amide hydroxy sulfo lycine 8%, cocoanut fatty acid diethanolamide 5.5%, the phthalein mountain valley with clumps of trees and bamboo green 1%.By improvement
Vibratory drilling method measures half-life of the product of the present invention under 15 DEG C, 30 DEG C, 45 DEG C and 60 DEG C environment, meanwhile, it is sent out with foaming machine
Bubble forms foam, and (foam group's density is in 50kg/m3±3kg/m3), by volume volume described in table 1, foam and cement slurry are mixed and stirred
Uniformly, Foam lightweight soil performance is measured.
A kind of preparation method of high-performance foam light soil foaming agent, comprising the following steps:
Step 1: weight percent ratio is made of following component: water 27.5%, Teepol 20%, lauryl alkane
Base glucosides 10%, 40% high-efficiency water-reducing agent of poly-carboxylic acid 15% of solid content, sodium gluconate 13%, cocamidopropyl propyl amide hydroxyl sulfo group sweet tea
Dish alkali 8%, cocoanut fatty acid diethanolamide 5.5%, the phthalein mountain valley with clumps of trees and bamboo green 1% measure according to the ratio;
Step 2: after mixing, wherein water temperature is 30 DEG C~45 DEG C and is water, water-reducing agent and the retarder measured according to the ratio
Preferably, anionic surfactant, nonionic surface active agent and the foam stabilizer measured according to the ratio is added, stirs evenly, and
Cooled to room temperature;Half-life under 15 DEG C, 30 DEG C, 45 DEG C and 60 DEG C environment;
Step 3: utilizing thickener, 20 DEG C of mixed solution described in step 2 of viscosity is adjusted to foam group's density in 50kg/
m3±3kg/m3, and colorant is measured according to the ratio, after mixing evenly using mechanical mixing plant, obtain high-performance foam lightweight
Native foaming agent.Fig. 6 is that 3 soft soil foundation ground subsoil layer of example fills instance graph.Fig. 7 is 3 soft soil foundation ground subsoil layer of example
Fill example product figure.As can be seen from the figure realize that cement firm time is not too long under low temperature environment, aquation under hot environment
Heat release is not concentrated, and Foam lightweight soil volume stability is improved, meanwhile, diminishing characteristic can reduce folk prescription water consumption, improve hardening bubble
The intensity of foam light soil.In addition, it is strong compared to its stability of same type of material and homogenieity, it is less prone to lamination.
Table 4 show 3 foaming agent of embodiment and Foam lightweight soil performance indicator
As shown in Table 4:
(1) 3 high-performance foam light soil foaming agent of embodiment has lower surface tension, even if 1000 times of tables of dilution
Face tension is below 40mN/m, and as temperature improves, foam stability deterioration, when 60 DEG C, half-life is decayed to
190min, standard foam 1h sedimentation are away from for 6.6mm.
(2) 3 high-performance foam light soil foaming agent of embodiment is formed light-weight foamed when foam volume volume is 65%
Native dry density is in 600kg/m2~640kg/m2, flow valuve be 180mm ± 20mm, 28d foam compression strength 1.0MPa~
2.0MPa。
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.For those of ordinary skills, it can be modified or changed according to the above description, and all these
Modifications and variations should all belong to the protection domain of appended claims of the present invention.