CN108623210A - A kind of polycarboxylate water-reducer drawing mechanism - Google Patents

A kind of polycarboxylate water-reducer drawing mechanism Download PDF

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Publication number
CN108623210A
CN108623210A CN201810751643.8A CN201810751643A CN108623210A CN 108623210 A CN108623210 A CN 108623210A CN 201810751643 A CN201810751643 A CN 201810751643A CN 108623210 A CN108623210 A CN 108623210A
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CN
China
Prior art keywords
reducer
polycarboxylate water
chamber
water
ozone
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Pending
Application number
CN201810751643.8A
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Chinese (zh)
Inventor
马双平
周芬
朱华雄
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WUHAN SUBO NEW BUILDING MATERIAL Co Ltd
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WUHAN SUBO NEW BUILDING MATERIAL Co Ltd
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Priority to CN201810751643.8A priority Critical patent/CN108623210A/en
Publication of CN108623210A publication Critical patent/CN108623210A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/28Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/32Polyethers, e.g. alkylphenol polyglycolether
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08Radiation
    • A61L2/10Ultraviolet radiation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/20Gaseous substances, e.g. vapours
    • A61L2/202Ozone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00Feed or outlet devices; Feed or outlet control devices
    • B01J4/001Feed or outlet devices as such, e.g. feeding tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/005Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the outlet side being of particular interest
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)
  • Physical Water Treatments (AREA)

Abstract

The present invention provides a kind of polycarboxylate water-reducer drawing mechanisms, are installed at the discharge port of existing polycarboxylate water-reducer production equipment, including shell(1), entrance motor-driven valve(2), filter chamber(3), cooling chamber(5), sterilizing chamber(7), outlet electric valve(11)It is sequentially connected, wherein filter chamber(3)It is interior to be equipped with parallel multistorey strainer mesh(4), cooling chamber(7)It is interior to be equipped with coiled pipe(6), snakelike tube inlet(6‑1)It is exported with coiled pipe(6‑2)From shell(1)It is pierced by, sterilizing chamber(7)Interior each angle is equipped with ultraviolet germicidal lamp(8), sterilizing chamber(7)Bottom is equipped with ozone nozzle(10), ozone nozzle(10)With external ozone interface(9)It communicates.The shortcomings that polycarboxylate water-reducer impurity that produces the present invention overcomes existing polycarboxylate water-reducer production equipment is more, deterioration rate is high, quality of finished can not ensure, reduce polycarboxylate water-reducer applied to the accident potential after engineering construction, there is good economic value and social benefit.

Description

A kind of polycarboxylate water-reducer drawing mechanism
Technical field
The present invention relates to industrial chemical operated implement field more particularly to a kind of polycarboxylate water-reducer drawing mechanisms.
Background technology
Polycarboxylate water-reducer is a kind of high-performance water reducing agent, is a kind of cement dispersants during cement concrete uses, extensively It is general to be applied to the engineerings such as highway, bridge, dam, tunnel, skyscraper.After the completion of polycarboxylate water-reducer is prepared in a kettle, Enter mother liquor holding tank by discharge port, then by be subsequently added other components carry out compounding form final finished.Usually multiple With a small amount of defoaming component, slow setting component, bleed component, viscosity modifying components etc. can be added in the process, to meet different mix Solidifying soil technical property requirements.Sodium gluconate is compounded as common slow setting component and poly carboxylic acid series water reducer, can certain journey Water-reducing rate is improved on degree, slows down slump-loss, and improves the adaptability of water-reducing agent and cement.The grape used as retarder Sodium saccharate is mainly that main fermenting raw materials form, thus are often containing in sodium gluconate finished product with starch milk or glucose There are the natural high molecular substances such as a small amount of unreacted starch, glucose, in addition, the carbohydrates retarder such as sucrose, dextrin is also common Slow setting component, be usually used in poly carboxylic acid series water reducer compounding.These above-mentioned retarder in summer high temperature it is easily rancid, smelly simultaneously Influence the water-reducing rate and slump retaining of water-reducing agent.Light then reduced performance, it is heavy then completely lose effect, to engineering use bring it is many not It determines factor or directly results in engineering accident, or even cause many legal disputes.
In current technology, the temperature in polycarboxylate water-reducer preparation process is normally controlled in 30 ~ 60 DEG C, and the temperature is non- Often be conducive to bacterium, fungi, microorganism growth.Although many producers can be added a certain amount of in production, compound process at present Hydrogen peroxide carry out sterilization processing or periodic cleaning said vesse, but since cleaning difficulty is larger, the production time is longer, hold Easily there are corner or spot as yet untouched by a clean-up campaign;And in polycarboxylate superplasticizer mother liquor storage, exist in compound process pollution be repeated several times, final shadow significantly Ring the quality of discharging finished product;There can be the raw material for failing to dissolve completely in preparation, storage, compound process simultaneously and other are miscellaneous Matter also causes influence to quality of finished, increases applied to the possibility that accident occurs after engineering construction.
Invention content
The technical problem to be solved in the present invention is to provide a kind of polycarboxylate water-reducer drawing mechanisms, can be to polycarboxylic acids diminishing The finished product of agent is cooled down, is sterilized, and utmostly ensures the quality of discharging finished product.
Technical scheme of the present invention provides a kind of polycarboxylate water-reducer drawing mechanism, is installed at existing polycarboxylate water-reducer The discharge port of production equipment, including shell, entrance motor-driven valve, filter chamber, cooling chamber, sterilizing chamber, outlet electric valve are sequentially connected, It is equipped with parallel multistorey strainer mesh wherein in filter chamber, coiled pipe is equipped in cooling chamber, snakelike tube inlet is exported with coiled pipe from outer Shell is pierced by, and each angle is equipped with ultraviolet germicidal lamp in sterilizing chamber, and sterilizing chamber bottom is equipped with ozone nozzle, ozone nozzle and external ozone Interface communicates.
The entrance motor-driven valve is set to cover top portion and is connected with filter chamber, can be existing various electric flows Regulating valve.
The strainer is caused using made of stable in physicochemical property and the material that does not react with polycarboxylate water-reducer Close fine-structure mesh, such as stainless steel.
The coiled pipe is connected with the recirculating cooling water system of existing polycarboxylate water-reducer production equipment ontology, snake Shape tube inlet introduces recirculated cooling water, coiled pipe outlet and the recirculated cooling water of existing polycarboxylate water-reducer production equipment ontology into Water pipe is connected.
The ultraviolet germicidal lamp is set to each angle of sterilizing chamber, can be existing various low pressure UV bactericidal lamps.
The ozone nozzle is set to the bottom of sterilizing chamber and by the pipeline or machine of ozone interface and external delivery of ozone Tool is connected to.
The outlet electric valve is set to outer casing bottom and is connected with sterilizing chamber, can be existing various electric flows Regulating valve.
The beneficial effects of the present invention are:
1, polycarboxylate water-reducer finished product can be filtered, remove production process in do not dissolve completely raw material residue, other Impurity etc. improves the degree of purity of finished product;
2, the recirculating cooling water system carried using existing polycarboxylate water-reducer production equipment cools down finished product, reduces Finished product temperature, to reduce the possibility that bacterium under eutrophic state, microorganism etc. largely grow;
3, the double sterilization that ozone and ultraviolet sterilization are carried out before discharging to polycarboxylate water-reducer finished product is handled, and further reduced The rotten possibility of polycarboxylate water-reducer, ensure that the quality of finished product, it is hidden to substantially reduce the accident after engineer application before discharging Suffer from.
The polycarboxylate water-reducer impurity produced the present invention overcomes existing polycarboxylate water-reducer production equipment is more, rotten The shortcomings that rate is high, quality of finished can not ensure reduces polycarboxylate water-reducer applied to the accident potential after engineering construction, has Good economic value and social benefit.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
As shown in the figure:
1-shell, 2-entrance motor-driven valves, 3-filter chambers, 4-strainers, 5-cooling chambers, 6-coiled pipes, 6-1-coiled pipe enter Mouthful, 6-2-coiled pipe outlet, 7-sterilizing chambers, 8-ultraviolet germicidal lamps, 9-ozone interfaces, 10-ozone nozzles, 11-go out Mouth motor-driven valve.
Specific implementation mode
A kind of specific implementation mode of polycarboxylate water-reducer drawing mechanism of the present invention is made in detailed below with reference to Fig. 1 Explanation, it should be appreciated that following embodiments are to preferred embodiment, not as limitation of the present invention.
Such as Fig. 1, a kind of polycarboxylate water-reducer drawing mechanism is installed at the discharging of existing polycarboxylate water-reducer production equipment Mouthful, including shell 1, entrance motor-driven valve 2, filter chamber 3, cooling chamber 5, sterilizing chamber 7, outlet electric valve 11 be sequentially connected, wherein mistake It is equipped with parallel multistorey strainer mesh 4 in filter chamber 3, coiled pipe 6 is equipped in cooling chamber 5, snakelike tube inlet 6-1 exports 6-2 with coiled pipe It is pierced by from shell 1, each angle is equipped with ultraviolet germicidal lamp 8 in sterilizing chamber 7, and 7 bottom of sterilizing chamber is equipped with ozone nozzle 10, ozone nozzle 10 communicate with external ozone interface 9.
The entrance motor-driven valve 2 is set to 1 top of shell and is connected with filter chamber 3, can be existing various electronic Flow control valve.
The strainer 4 is caused using made of stable in physicochemical property and the material that does not react with polycarboxylate water-reducer Close fine-structure mesh, such as stainless steel.
The coiled pipe 6 is connected with the recirculating cooling water system of existing polycarboxylate water-reducer production equipment ontology, Snakelike tube inlet 6-1 introduces recirculated cooling water, and coiled pipe exports the cycle of 6-2 and existing polycarboxylate water-reducer production equipment ontology Cooling water inlet pipe is connected.
The ultraviolet germicidal lamp 8 is set to each angle of sterilizing chamber 7, can be existing various low pressure UV sterilizations Lamp.
The ozone nozzle 10 is set to the bottom of sterilizing chamber 7 and by the pipeline of ozone interface 9 and external delivery of ozone Or mechanical communication.
The outlet electric valve 11 is set to 1 bottom of shell and is connected with sterilizing chamber 7, can be existing various electronic Flow control valve.
The course of work of the present embodiment is as follows:
(1)Filtering is introduced with the polycarboxylate water-reducer that the flow and flow rate of setting completes production by controlling inlet flow rate valve 2 Room 3;
(2)The multilayer parallel strainer 4 being equipped in filter chamber 3 is filtered polycarboxylate water-reducer liquid, and removal is contained therein to be had The raw material for failing to dissolve completely, other impurities etc.;
(3)Polycarboxylate water-reducer liquid by filtering enters cooling chamber 5, introduces recirculated cooling water from snakelike tube inlet 6-1, gathers Temperature reduces after carboxylic acid water reducer liquid flows through coiled pipe 6, and cooling extent can be controlled by the way that the number of plies of coiled pipe is arranged; To polycarboxylate water-reducer liquid cool down after recirculated cooling water from coiled pipe outlet 6-2 outflow, and with existing polycarboxylate water-reducer The recirculated cooling water water inlet pipe of production equipment ontology is connected.It should be noted that due to polycarboxylate water-reducer reactor temperature It need to control in 60 degrees centigrades, and the chemical reaction process in reaction kettle is exothermic reaction, therefore by snakelike in cooling chamber 5 Recirculated cooling water after pipe 6 may continue to the cooling down for reaction kettle(Polycarboxylate water-reducer liquid behind filter chamber 3 Since preposition storage, compound process temperature are inevitable already below 60 degrees Celsius);
(4)Enter sterilizing chamber 7 through overcooled polycarboxylate water-reducer liquid, the ultraviolet germicidal lamp 8 set on each angle carries out it Sterilizing, at the same the ozone set on 7 bottom of sterilizing chamber meet and discuss 10 by the ozone inputted through ozone connector 9 timing, it is quantitative spray, Double sterilization is carried out to polycarboxylate water-reducer liquid.
(5)It is with the flow and flow rate of setting that final polycarboxylate water-reducer liquid is defeated by controlling rate of discharge valve 11 Go out, to obtain the polycarboxylate water-reducer finished product that degree of purity is high, cleanliness factor is good.
Embodiments above is to combine Fig. 1 to be described the best specific implementation mode of the present invention, but these explanations are not It makes sense to limit the scope of the present invention, it is obvious that under the design of the present invention, can still make many variations.It says herein Bright, any any change made under the inventive concept of the present invention is fallen in protection scope of the present invention.

Claims (7)

1. a kind of polycarboxylate water-reducer drawing mechanism is installed at the discharge port of existing polycarboxylate water-reducer production equipment, special Sign is:Including shell(1), entrance motor-driven valve(2), filter chamber(3), cooling chamber(5), sterilizing chamber(7), outlet electric valve(11) It is sequentially connected, wherein filter chamber(3)It is interior to be equipped with parallel multistorey strainer mesh(4), cooling chamber(7)It is interior to be equipped with coiled pipe(6), coiled pipe Entrance(6-1)It is exported with coiled pipe(6-2)From shell(1)It is pierced by, sterilizing chamber(7)Interior each angle is equipped with ultraviolet germicidal lamp(8), kill Bacterium room(7)Bottom is equipped with ozone nozzle(10), ozone nozzle(10)With external ozone interface(9)It communicates.
2. a kind of polycarboxylate water-reducer drawing mechanism according to claim 1, it is characterised in that:The entrance motor-driven valve (2)Set on shell(1)Top and and filter chamber(3)It is connected, can is existing various electric flow control valves.
3. a kind of polycarboxylate water-reducer drawing mechanism according to claim 1, it is characterised in that:The strainer(4)It is Fine and close fine-structure mesh, such as stainless steel made of the material not reacted using stable in physicochemical property and with polycarboxylate water-reducer.
4. a kind of polycarboxylate water-reducer drawing mechanism according to claim 1, it is characterised in that:The coiled pipe(6) It is connected with the recirculating cooling water system of existing polycarboxylate water-reducer production equipment ontology, snakelike tube inlet(6-1)Introducing follows Ring cooling water, coiled pipe outlet(6-2)It is connected with the recirculated cooling water water inlet pipe of existing polycarboxylate water-reducer production equipment ontology.
5. a kind of polycarboxylate water-reducer drawing mechanism according to claim 1, it is characterised in that:The ultraviolet sterilization Lamp(8)Set on sterilizing chamber(7)Each angle, can be existing various low pressure UV bactericidal lamps.
6. a kind of polycarboxylate water-reducer drawing mechanism according to claim 1, it is characterised in that:The ozone nozzle (10)Set on sterilizing chamber(7)Bottom and pass through ozone interface(9)With the pipeline or mechanical communication of external delivery of ozone.
7. a kind of polycarboxylate water-reducer drawing mechanism according to claim 1, it is characterised in that:The outlet electric valve (11)Set on shell(1)Bottom and and sterilizing chamber(7)It is connected, can is existing various electric flow control valves.
CN201810751643.8A 2018-07-10 2018-07-10 A kind of polycarboxylate water-reducer drawing mechanism Pending CN108623210A (en)

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2916357A1 (en) * 2007-05-24 2008-11-28 Sterlab Soc Par Actions Simpli METHOD AND DEVICE FOR REDUCING LIQUID WATER IN CONTAINERS WHEN STERILIZING EQUIPMENT WITH WATER VAPOR.
CN204250679U (en) * 2014-11-17 2015-04-08 东莞东美食品有限公司 A kind of starch slurry flow container with sterilizing unit
CN204412268U (en) * 2015-01-26 2015-06-24 新疆科能防水防护材料有限公司 High water reducing type polycarboxylate water-reducer production system
CN205442883U (en) * 2016-03-17 2016-08-10 山东净金新能源有限公司 Energy -conserving circulating water system of water -reducing agent production line
CN205761167U (en) * 2016-06-28 2016-12-07 四川宇砼建材有限公司 Polycarboxylic acids dehydragent production line
CN205801995U (en) * 2016-07-21 2016-12-14 武汉源锦商品混凝土有限公司 Liquid additive quality-guaranteeing storage device
CN206897850U (en) * 2017-06-06 2018-01-19 惠州市煌粮实业有限公司 A kind of paddy put in storage before removal of impurities disinfection equipment
CN107670626A (en) * 2017-11-29 2018-02-09 浙江昌达钢结构工程有限公司 A kind of high polymer material production machine
CN207203114U (en) * 2017-03-09 2018-04-10 青岛农业大学 A kind of quantitative filtering bactericidal unit
CN207551016U (en) * 2017-12-06 2018-06-29 青岛启骏祥达建材有限公司 A kind of polycarboxylate water-reducer storage apparatus
CN208762415U (en) * 2018-07-10 2019-04-19 武汉苏博新型建材有限公司 A kind of polycarboxylate water-reducer discharging device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2916357A1 (en) * 2007-05-24 2008-11-28 Sterlab Soc Par Actions Simpli METHOD AND DEVICE FOR REDUCING LIQUID WATER IN CONTAINERS WHEN STERILIZING EQUIPMENT WITH WATER VAPOR.
CN204250679U (en) * 2014-11-17 2015-04-08 东莞东美食品有限公司 A kind of starch slurry flow container with sterilizing unit
CN204412268U (en) * 2015-01-26 2015-06-24 新疆科能防水防护材料有限公司 High water reducing type polycarboxylate water-reducer production system
CN205442883U (en) * 2016-03-17 2016-08-10 山东净金新能源有限公司 Energy -conserving circulating water system of water -reducing agent production line
CN205761167U (en) * 2016-06-28 2016-12-07 四川宇砼建材有限公司 Polycarboxylic acids dehydragent production line
CN205801995U (en) * 2016-07-21 2016-12-14 武汉源锦商品混凝土有限公司 Liquid additive quality-guaranteeing storage device
CN207203114U (en) * 2017-03-09 2018-04-10 青岛农业大学 A kind of quantitative filtering bactericidal unit
CN206897850U (en) * 2017-06-06 2018-01-19 惠州市煌粮实业有限公司 A kind of paddy put in storage before removal of impurities disinfection equipment
CN107670626A (en) * 2017-11-29 2018-02-09 浙江昌达钢结构工程有限公司 A kind of high polymer material production machine
CN207551016U (en) * 2017-12-06 2018-06-29 青岛启骏祥达建材有限公司 A kind of polycarboxylate water-reducer storage apparatus
CN208762415U (en) * 2018-07-10 2019-04-19 武汉苏博新型建材有限公司 A kind of polycarboxylate water-reducer discharging device

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Application publication date: 20181009

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