CN108611878A - 一种sls/sla复合材料的染色方法 - Google Patents

一种sls/sla复合材料的染色方法 Download PDF

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CN108611878A
CN108611878A CN201810425949.4A CN201810425949A CN108611878A CN 108611878 A CN108611878 A CN 108611878A CN 201810425949 A CN201810425949 A CN 201810425949A CN 108611878 A CN108611878 A CN 108611878A
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sls
sla
composite materials
bath
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陈锋
叶军祥
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Wuhan Sapp Polytron Technologies Inc
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Abstract

本发明涉及一种SLS/SLA复合材料的染色方法,包括S1、采用第一浴整理液对SLS/SLA复合材料进行浸泡处理;S2、将经过所述第一浴整理液处理后的SLS/SLA复合材料采用第二浴整理液进行浸泡处理;S3、将经过所述第二浴整理液处理后的SLS/SLA复合材料置于频率>200kHz的超声波声场中的含有染色浴液中染色至少1min,染色温度为55~75℃;S4、将经过染色浴液处理后的SLS/SLA复合材料用2450MHz的微波辐照至少1min;S5、将经过微波辐照后的SLS/SLA复合材料采用第三浴整理液进行浸泡处理;S6、将经过所述第三浴整理液处理后的SLS/SLA复合材料烘干,完成染色。本发明染色后的SLS/SLA复合材料具有较好的阻燃效果,并且力学性能与染色之前一样。

Description

一种SLS/SLA复合材料的染色方法
技术领域
本发明涉及一种染色领域,尤其涉及一种SLS/SLA复合材料的染色方 法。
背景技术
3D打印的材料主要是尼龙(SLS)/光敏树脂(SLA)复合材料。采用 现有技术染色后,其形状会发生肉眼可见的变化。并且,SLS/SLA复合材 料材料的防火性能较低,不适合用在高温环境下。
发明内容
本发明的目的是针对上述现状,提供一种不影响染色后的力学性能同 时具有较好耐火性能的SLS/SLA复合材料的染色方法。
本发明采用的技术方案:一种SLS/SLA复合材料的染色方法,包括:
S1、采用第一浴整理液对SLS/SLA复合材料进行浸泡处理,所述第一 浴整理液包括至少一种含磷化合物、至少一种含氮化合物、至少一种氧化 剂;
S2、将经过所述第一浴整理液处理后的SLS/SLA复合材料采用第二浴 整理液进行浸泡处理,所述第二浴整理液包括至少一种含磷化合物、至少 一种含氮化合物和至少一种交联剂;
S3、将经过所述第二浴整理液处理后的SLS/SLA复合材料置于频率> 200kHz的超声波声场中的含有染色浴液中染色至少1min,染色温度为 55~75℃;
S4、将经过所述染色浴液处理后的SLS/SLA复合材料用2450MHz的 微波辐照至少1min;
S5、将经过微波辐照后的SLS/SLA复合材料采用第三浴整理液进行浸 泡处理,所述第三浴整理液至少包括一种氧化剂、至少一种甲醛捕集剂;
S6、将经过所述第三浴整理液处理后的SLS/SLA复合材料烘干,完成 染色。
进一步,所述步骤S1、S2之后均包括加热烘干和焙烘,其中加热烘干 温度为95~100℃,焙烘温度为160~165℃。
进一步,所述第一浴整理液的pH值范围为3.0~4.0,所述第二浴整理 液的pH值范围为2.0~5.0。
进一步,所述第一浴整理液中,所述含磷化合物选自四羟甲基磷盐、 四羟甲基磷盐与氨的预缩物、四羟甲基磷盐与尿素的初缩体、N-羟甲基-3- (二甲氧基膦酰基)丙酰胺、阻燃剂DM-3070、环状磷酸酯中的一种或几 种;所述含氮化合物选自氨基甲酰肼、尿素、N-羟甲基丙烯酰胺的一种或 几种;所述的氧化剂选自间硝基苯磺酸钠、间硝基对甲苯磺酸钠、过碳酸 钠中的一种或几种。
进一步,所述第二浴整理液中,所述含磷化合物选自四羟甲基磷盐、 四羟甲基磷盐与氨的预缩物、四羟甲基磷盐与尿素的初缩体、N-羟甲基-3- (二甲氧基膦酰基)丙酰胺、阻燃剂DM-3070、环状磷酸酯中的一种或几 种;所述含氮化合物选自氨基甲酰肼、尿素、N-羟甲基丙烯酰胺的一种或 几种;所述交联剂选自醚化2D树脂、三羟甲基三聚氰胺树脂、六羟甲基三 聚氰胺树脂的一种或几种。
进一步,所述步骤S3中,将经过所述第二浴整理液处理后的SLS/SLA 复合材料置于频率200~300kHz的超声波声场,且超声波强度为 1~5W/cm2
进一步,所述步骤S4中,微波辐射强度为0.1~3W/cm3,微波辐照时 间为1~3min。
进一步,所述步骤S4中,所述染色浴液包括苯酚200份,甲醛148~ 152份,催化剂2~10份,无机纳米材料0.1~0.7份,色素炭黑6~8份, 分散剂0.1份,润滑剂0.1~0.15份,消泡剂0.01份,乳化剂0.1~0.2份, 偶联剂0.2份。
进一步,所述步骤S5中,所述氧化剂选自双氧水、过碳酸钠、过硫酸 钠中的一种或几种;所述甲醛捕集剂选自尿素、乙烯脲、碳酰肼、吡咯、 咪唑、己二酸二酰肼中的一种或几种。
本发明的效果是:具有较好的阻燃效果,并且外观保持较好。
具体实施方式
以下对本发明的原理和特征进行描述,所举实例只用于解释本发明, 并非用于限定本发明的范围。
实施例1
第一浴整理液为:四羟甲基磷盐与尿素的初缩体(THPC-U)308g/L,N- 羟甲基-3-(二甲氧基膦酰基)丙酰胺(PyrovatexCP)62g/L,阻燃剂DM- 3070107g/L,环状磷酸酯33g/L,N-羟甲基丙烯酰胺31g/L,尿素88g/L, 聚硅氧烷乳液30g/L,硝基对甲苯磺酸钠55g/L。
采用第一浴整理液浸泡SLS/SLA复合材料十分钟,浸泡温度为40℃。
然后进行烘干,烘干温度为95℃,再进行焙烘,焙烘温度为160℃。
第二浴整理液为:四羟甲基磷盐与氨的预缩物(THPN)234g/L,阻燃剂 DM-307092g/L、环状磷酸酯(即双环亚磷酸酯与膦酸酯缩合物)45g/L,氨基 甲酰肼20g/L、尿素55g/L,自醚化2D树脂30g/L。
采用第二浴整理液再次浸泡SLS/SLA复合材料十分钟,浸泡温度为 40℃。
然后进行烘干,烘干温度为95℃,再进行焙烘,焙烘温度为160℃。
将经过第二浴整理液处理后的SLS/SLA复合材料置于频率200kHz的 超声波声场中的含有染色浴液中染色1min,超声波强度为1W/cm2,染色 温度为55℃;染色浴液包括苯酚200份,甲醛148份,催化剂2份,无机 纳米材料0.1份,色素炭黑6份,分散剂0.1份,润滑剂0.1份,消泡剂 0.01份,乳化剂0.1份,偶联剂0.2份。
再用2450MHz的微波辐照1min,微波辐射强度为0.1W/cm3
第三浴整理液:30%过硫酸钠60g/L,咪唑20g/L,乙烯脲30g/L,双 油基咪唑啉季铵盐20g/L。通过浸轧的方式将第三浴整理液整理到经第二浴 整理后的棉/尼龙混纺织物上,而后100℃烘干,150℃焙烘1分钟。完成染 色。
实施例2
第一浴整理液为:四羟甲基磷盐与氨的预缩物(THPN)315g/L,四羟甲 基磷盐(THPC)55g/L,阻燃剂DM-307090g/L,环状磷酸酯20g/L,N-羟甲 基丙烯酰胺25g/L,尿素62g/L,聚硅氧烷乳液30g/L,硝基对甲苯磺酸钠 50g/L。。
采用第一浴整理液浸泡SLS/SLA复合材料十五分钟,浸泡温度为 50℃。
然后进行烘干,烘干温度为100℃,再进行焙烘,焙烘温度为165℃。
第二浴整理液为:四羟甲基磷盐与尿素的初缩体(THPS-U)245g/L,阻 燃剂DM-307085g/L、N-羟甲基-3-(二甲氧基膦酰基)丙酰胺(Pyrovatex CP)30g/L、环状磷酸酯(即双环亚磷酸酯与膦酸酯缩合物)30g/L,氨基甲酰 肼25g/L、尿素40g/L,自醚化2D树脂30g/L。
采用第二浴整理液再次浸泡SLS/SLA复合材料十五分钟,浸泡温度为 50℃。
然后进行烘干,烘干温度为100℃,再进行焙烘,焙烘温度为165℃。
将经过第二浴整理液处理后的SLS/SLA复合材料置于频率300kHz的 超声波声场中的含有染色浴液中染色1min,超声波强度为5W/cm2,染色 温度为55℃;染色浴液包括苯酚200份,甲醛148份,催化剂2份,无机 纳米材料0.1份,色素炭黑6份,分散剂0.1份,润滑剂0.1份,消泡剂 0.01份,乳化剂0.1份,偶联剂0.2份。
随后用2450MHz的微波辐照3min,微波辐射强度为3W/cm3
第三浴整理液:30%双氧水68g/L,尿素25g/L,乙烯脲35g/L,氧化 聚乙烯蜡乳液30g/L。通过浸轧的方式将第三浴整理液整理到经第二浴整 理后的棉/尼龙混纺织物上,而后100℃烘干,150℃焙烘1分钟。完成染 色。
通过实验得到,实施例1最终处理后的SLS/SLA复合材料,遇火不发 生膨胀,经过酒精灯火焰垂直燃烧20min后产生火苗,且火苗在9s内自熄 灭;经染色后长度改变幅度为0.31%,宽度改变幅度为0.16%,高度改变幅 度为0.24%。
实施例2最终处理后的SLS/SLA复合材料,遇火不发生膨胀,经过酒 精灯火焰垂直燃烧18min后产生火苗,且火苗在6s内自熄灭;经染色后长 度改变幅度为0.35%,宽度改变幅度为0.2%,高度改变幅度为0.30%。
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发 明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在 本发明的保护范围之内。

Claims (9)

1.一种SLS/SLA复合材料的染色方法,其特征在于,包括:
S1、采用第一浴整理液对SLS/SLA复合材料进行浸泡处理,所述第一浴整理液包括至少一种含磷化合物、至少一种含氮化合物、至少一种氧化剂;
S2、将经过所述第一浴整理液处理后的SLS/SLA复合材料采用第二浴整理液进行浸泡处理,所述第二浴整理液包括至少一种含磷化合物、至少一种含氮化合物和至少一种交联剂;
S3、将经过所述第二浴整理液处理后的SLS/SLA复合材料置于频率>200kHz的超声波声场中的含有染色浴液中染色至少1min,染色温度为55~75℃;
S4、将经过所述染色浴液处理后的SLS/SLA复合材料用2450MHz的微波辐照至少1min;
S5、将经过微波辐照后的SLS/SLA复合材料采用第三浴整理液进行浸泡处理,所述第三浴整理液至少包括一种氧化剂、至少一种甲醛捕集剂;
S6、将经过所述第三浴整理液处理后的SLS/SLA复合材料烘干,完成染色。
2.根据权利要求1所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述步骤S1、S2之后均包括加热烘干和焙烘,其中加热烘干温度为95~100℃,焙烘温度为160~165℃。
3.根据权利要求2所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述第一浴整理液的pH值范围为3.0~4.0,所述第二浴整理液的pH值范围为2.0~5.0。
4.根据权利要求1所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述第一浴整理液中,所述含磷化合物选自四羟甲基磷盐、四羟甲基磷盐与氨的预缩物、四羟甲基磷盐与尿素的初缩体、N-羟甲基-3-(二甲氧基膦酰基)丙酰胺、阻燃剂DM-3070、环状磷酸酯中的一种或几种;所述含氮化合物选自氨基甲酰肼、尿素、N-羟甲基丙烯酰胺的一种或几种;所述的氧化剂选自间硝基苯磺酸钠、间硝基对甲苯磺酸钠、过碳酸钠中的一种或几种。
5.根据权利要求1所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述第二浴整理液中,所述含磷化合物选自四羟甲基磷盐、四羟甲基磷盐与氨的预缩物、四羟甲基磷盐与尿素的初缩体、N-羟甲基-3-(二甲氧基膦酰基)丙酰胺、阻燃剂DM-3070、环状磷酸酯中的一种或几种;所述含氮化合物选自氨基甲酰肼、尿素、N-羟甲基丙烯酰胺的一种或几种;所述交联剂选自醚化2D树脂、三羟甲基三聚氰胺树脂、六羟甲基三聚氰胺树脂的一种或几种。
6.根据权利要求1所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述步骤S3中,将经过所述第二浴整理液处理后的SLS/SLA复合材料置于频率200~300kHz的超声波声场,且超声波强度为1~5W/cm2
7.根据权利要求1所述的一种SLS/SLA复合材料染色方法,其特征在于,所述步骤S4中,微波辐射强度为0.1~3W/cm3,微波辐照时间为1~3min。
8.根据权利要求7所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述步骤S4中,所述染色浴液包括苯酚200份,甲醛148~152份,催化剂2~10份,无机纳米材料0.1~0.7份,色素炭黑6~8份,分散剂0.1份,润滑剂0.1~0.15份,消泡剂0.01份,乳化剂0.1~0.2份,偶联剂0.2份。
9.根据权利要求1所述的一种SLS/SLA复合材料的染色方法,其特征在于,所述步骤S5中,所述氧化剂选自双氧水、过碳酸钠、过硫酸钠中的一种或几种;所述甲醛捕集剂选自尿素、乙烯脲、碳酰肼、吡咯、咪唑、己二酸二酰肼中的一种或几种。
CN201810425949.4A 2018-05-07 2018-05-07 一种sls/sla复合材料的染色方法 Pending CN108611878A (zh)

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CN101613963A (zh) * 2009-07-14 2009-12-30 四川大学 利用超声波和微波辐射的连续化皮革染色方法
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Application publication date: 20181002