CN108611199A - 一种高效强力清洗剂及其环保清洗工艺 - Google Patents

一种高效强力清洗剂及其环保清洗工艺 Download PDF

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CN108611199A
CN108611199A CN201611128133.2A CN201611128133A CN108611199A CN 108611199 A CN108611199 A CN 108611199A CN 201611128133 A CN201611128133 A CN 201611128133A CN 108611199 A CN108611199 A CN 108611199A
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cleaning
agent
environment protection
slot
cleaning technique
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段钰
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    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/825—Mixtures of compounds all of which are non-ionic
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/825—Mixtures of compounds all of which are non-ionic
    • C11D1/8255—Mixtures of compounds all of which are non-ionic containing a combination of compounds differently alcoxylised or with differently alkylated chains
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/20—Organic compounds containing oxygen
    • C11D3/2068—Ethers
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/20—Organic compounds containing oxygen
    • C11D3/2075—Carboxylic acids-salts thereof
    • C11D3/2082—Polycarboxylic acids-salts thereof
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/26—Organic compounds containing nitrogen
    • C11D3/32—Amides; Substituted amides
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/43—Solvents
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/72—Ethers of polyoxyalkylene glycols
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/66—Non-ionic compounds
    • C11D1/722—Ethers of polyoxyalkylene glycols having mixed oxyalkylene groups; Polyalkoxylated fatty alcohols or polyalkoxylated alkylaryl alcohols with mixed oxyalkylele groups

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Detergent Compositions (AREA)

Abstract

随着工业的发展，产生的工业垃圾也越来越多，特别是污水排放越来越多，其中很大一部分污水来自于工业清洗。为了减少污水排放，碳氢清洗技术在工业上也得到大量的应用。但由于碳氢清洗剂对油污的清洗能力有限，特别对于重油污一般都清洗不彻底，无法满足清洗要求较高的工业产品，大大限制了其推广使用。本发明利用一种新型的水基清洗剂，配合碳氢清洗剂及清洗回收设备，形成了一套污水排放少，清洗能力强的自动化清洗工艺。在清洗能力及废水排放上达到了一个新的高度。

Description

一种高效强力清洗剂及其环保清洗工艺
技术领域
本发明属于化工产品技术及工艺领域，是关于工业产品清洗特别是拉伸油等重油污的清洗剂及其使用工艺。
背景技术
随着工业的发展，产生的工业垃圾也越来越多，特别是污水排放越来越多，其中很大一部分污水来自于工业清洗。为了减少污水排放，碳氢清洗技术在工业上也大量应用。但由于碳氢清洗剂对油污的清洗能力有限，一般都清洗不彻底，无法满足清洗要求较高的工业产品，大大限制了其推广使用。
发明内容
本发明利用一种新型的水基清洗剂，配合碳氢清洗剂及清洗回收设备，形成了一套污水排放少，清洗能力强的自动化清洗工艺。在清洗能力及废水排放上达到了一个新的高度。本发明中的这种强力高效清洗剂具有超强的去油污能力，同时在清洗后无需水洗、干燥即可进入碳氢清洗剂继续清洗，组成连续清洗线，碳氢可把产品上带入的水基清洗剂完全脱除，并清洗残留的油污，而且带入碳氢中的水基清洗剂能够和碳氢快速分开并沉在底部，不会影响碳氢的使用效果，最后通过碳氢清洗的产品直接烘干即可。
清洗剂实施例一
DMF 50%
NP-10 25%
聚醚1010 20%
草酸 5%。
清洗剂实施例二
乙二醇单丁醚 40%
TX-10 30%
聚醚L-64 10%
聚醚1010 10%
草酸 10%。
工艺实施例一
本工艺包括四个连续的工作槽。每槽配置如下：
槽一需配置超声波发生器，以5%浓度的清洗剂水溶液并加热到50℃作为清洗工作液；
槽二需配置超声波发生器和溶剂减压蒸馏回收***，以D40型溶剂油作为清洗工作液；
槽三与槽二相同；
槽四为减压烘干槽。
操作方式：待清洗产品依次放入槽一，槽二，槽三和槽四各5分钟。
工艺实施例二
本工艺包括六个连续的工作槽。每槽配置如下：
槽一需配置超声波发生器，以10%浓度的清洗剂水溶液并加热到50℃作为清洗工作液；
槽二需配置超声波发生器，以2%浓度的清洗剂水溶液并加热到60℃作为清洗工作液；
槽三需配置超声波发生器和溶剂减压蒸馏回收***，以D80型溶剂油作为清洗工作液；
槽四与槽三相同；
槽五与槽四相同；
槽六为减压烘干槽。
操作方式：待清洗产品依次放入槽一，槽二，槽三，槽四，槽五和槽六各4分钟。
实用性
已按照此工艺设置自动化清洗线，并达到了预期的清洗效果。

Claims (10)

1.一种强力高效清洗剂含有一种或多种有机溶剂，含量为30-60%，优选40-50%。
2.一种强力高效清洗剂含有一种或多种表面活性剂，含量为20-50%，优选30-40%。
3.一种强力高效清洗剂含有草酸含量为3-20%，优选5-10%。
4.如权利一所述有机溶剂包括二甲基甲酰胺（DMF）,二甲基亚砜（DMSO）,乙二醇单丁醚。
5.如权利二所述表面活性剂包括NP-10, TX-10，AEO-9，聚醚1010，聚醚L-64。
6.环保清洗工艺包括一个或多个带超声波并可加热的水基清洗槽。
7.环保清洗工艺包括至少两个带超声波的碳氢清洗槽。
8.环保清洗工艺包括至少一套碳氢回收***。
9.环保清洗工艺包括至少一个减压烘干***。
10.所述碳氢清洗剂为D40、D60、D80或120#溶剂油。
CN201611128133.2A 2016-12-09 2016-12-09 一种高效强力清洗剂及其环保清洗工艺 Withdrawn CN108611199A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110878237A (zh) * 2019-11-11 2020-03-13 国网山东省电力公司兰陵县供电公司 一种高压电力设备带电清洗剂及其制备方法

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JP2000206709A (ja) * 1998-11-13 2000-07-28 Kao Corp 剥離剤組成物
CN1542110A (zh) * 2003-04-09 2004-11-03 �ض���ѧ��ʽ���� 半导体基板洗涤液组合物
CN101503648A (zh) * 2009-02-26 2009-08-12 深圳市合明科技有限公司 一种smt印刷网板的水基清洗剂
CN101531953A (zh) * 2008-03-12 2009-09-16 3M创新有限公司 液态清洁组合物
CN103691700A (zh) * 2013-12-18 2014-04-02 常熟市天河机械设备制造有限公司 冲压钣金件的除油除尘清洗工艺
CN103881837A (zh) * 2012-12-19 2014-06-25 上海工程技术大学 半导体工业清洗剂及其应用
CN105543860A (zh) * 2015-12-29 2016-05-04 深圳市鑫承诺环保产业股份有限公司 一种高光精洗复合清洗工艺
CN105543873A (zh) * 2016-02-24 2016-05-04 苏州龙腾万里化工科技有限公司 一种便于清洗的溶剂型清洗剂
CN105970153A (zh) * 2016-05-20 2016-09-28 深圳市鑫承诺环保产业股份有限公司 一种pvd镀膜件、电镀件的高精清洗工艺

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000206709A (ja) * 1998-11-13 2000-07-28 Kao Corp 剥離剤組成物
CN1542110A (zh) * 2003-04-09 2004-11-03 �ض���ѧ��ʽ���� 半导体基板洗涤液组合物
CN101531953A (zh) * 2008-03-12 2009-09-16 3M创新有限公司 液态清洁组合物
CN101503648A (zh) * 2009-02-26 2009-08-12 深圳市合明科技有限公司 一种smt印刷网板的水基清洗剂
CN103881837A (zh) * 2012-12-19 2014-06-25 上海工程技术大学 半导体工业清洗剂及其应用
CN103691700A (zh) * 2013-12-18 2014-04-02 常熟市天河机械设备制造有限公司 冲压钣金件的除油除尘清洗工艺
CN105543860A (zh) * 2015-12-29 2016-05-04 深圳市鑫承诺环保产业股份有限公司 一种高光精洗复合清洗工艺
CN105543873A (zh) * 2016-02-24 2016-05-04 苏州龙腾万里化工科技有限公司 一种便于清洗的溶剂型清洗剂
CN105970153A (zh) * 2016-05-20 2016-09-28 深圳市鑫承诺环保产业股份有限公司 一种pvd镀膜件、电镀件的高精清洗工艺

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110878237A (zh) * 2019-11-11 2020-03-13 国网山东省电力公司兰陵县供电公司 一种高压电力设备带电清洗剂及其制备方法

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Application publication date: 20181002