CN108608307B - A kind of automatic grinding equipment - Google Patents
A kind of automatic grinding equipment Download PDFInfo
- Publication number
- CN108608307B CN108608307B CN201810453327.2A CN201810453327A CN108608307B CN 108608307 B CN108608307 B CN 108608307B CN 201810453327 A CN201810453327 A CN 201810453327A CN 108608307 B CN108608307 B CN 108608307B
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- CN
- China
- Prior art keywords
- abrasive material
- control cabinet
- plc control
- abrading cylinder
- vibrating motor
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A kind of automatic grinding equipment, including oscillating mill, PLC control cabinet, oscillating mill are connect with PLC control cabinet by cable, and PLC control cabinet is connect with computer to be run by computer software control equipment.Vibrating motor is set on pedestal below oscillating mill, abrading cylinder is set outside vibrating motor.Abrading cylinder includes a discharge port, and sieve flitch is arranged in discharge port corresponding position, and sieve flitch is latticed to inclination on the outside of abrading cylinder, sieves flitch side and discharge baffle is hinged, discharge baffle can be rotated freely around the hinge point.It sieves and an abrasive material guide plate is set below flitch, the abrasive material guide plate is tilted to the abrading cylinder inside.Manipulator is arranged in oscillating mill side, and top is arranged water injector, manipulator and water injector and is connect by cable with PLC control cabinet.The automatic grinding equipment also sets up an indicator light.
Description
Technical field
The present invention relates to metal component surface process fields, and in particular to a kind of automatic grinding equipment.
Background technique
The modes such as general metal material is stamped, die casting, forging, casting are processed into the structure with certain shapes, structure
It after part, needs that it is further processed to be polished, be derusted to its surface, chamfering, remove flash removed etc..Usually using vibration
Grinder is processed, and the rolling generated using abrasive material in process to workpiece surface and micro cutting reach component surface
Modify the purpose of processing.Currently, the attrition process in industry is mainly by a large amount of manual operation, production efficiency is low, artificial to grasp
The uncertainty of work is high, and operation error is easy to cause the off quality of product.Therefore, the effect of attrition process process how is improved
Rate and stability guarantee product quality, and reducing production cost is the major issue that this field needs to solve.
Chinese invention patent CN201511024164.9 discloses a kind of vibro-grinding method and device thereof, the vibro-grinding
Swing first reclaiming plate is arranged in device above grinding groove, and one end and the first reclaiming plate are hinged, the other end and grinding groove bottom
Portion's contact.Rinse bath is arranged in grinding groove outer ring, and swing second reclaiming plate, one end and the second sieve plate is arranged above rinse bath
Hingedly, the other end is contacted with bottom of rinse bath.Rinse bath outer ring is equipped with the heavy bubble slot of antirust, and setting is swing above the heavy bubble slot of antirust
Third reclaiming plate, one end and third sieve plate are hinged, and the other end is contacted with the heavy bubble trench bottom of antirust.By controlling vibrating motor
Rotation direction, the reclaiming plate that can swing up and down of cooperation one end realizes the self-emptying of part.But it and is not implemented automatic and adds
Material, and the heavy bubble slot of grinding groove, rinse bath, antirust is arranged parallel, three is easy pollution between each other, influences grinding effect.
For another example Chinese utility model patent CN201720042671.3 discloses a kind of automatic charging discharging formula vibro-grinding
Production line is made of oscillating mill, abrasive material conveyer, vibration screening depiler and electric cabinet.Oscillating mill is provided with vibration
Dynamic grinding groove；Vibro-grinding slot side is provided with vibration machine discharge port, the feeding inlet and vibration machine discharge port pair of vibration screening depiler
It connects, screening net is provided on vibration screening depiler, screen online side and be provided with part discharge port, downside is provided with abrasive material discharging
Mouthful, to realize the separation of abrasive material and part.Abrasive material discharge port is docked with the conveyer feed inlet of abrasive material conveyer, abrasive material conveying
Machine discharge port is located above vibro-grinding groove center, to realize abrasive material automatic feed and recycle.But not to used
Abrasive material is cleaned, and is not also cleared up damaged abrasive material, is easy to be mixed into impurity effect grinding effect.
Summary of the invention
The problem to be solved in the present invention is how by PLC program to control equipment operation, to improve equipment operating efficiency,
It saves artificial and reduces manual working intensity.The technological parameter that each link in process of lapping is controlled by PLC program, guarantees to grind
Grind quality and effect.By rationally designing the structure of automatic grinding equipment, automatic point for realizing self-emptying, product and abrasive material
From realizing the reasonable recycling of abrasive material.
To solve the above problems, the present invention adopts the following technical scheme that a kind of automatic grinding equipment, including vibro-grinding
Machine, PLC control cabinet, the oscillating mill are connect with the PLC control cabinet by cable, setting below the oscillating mill
Vibrating motor is arranged on pedestal, abrading cylinder is arranged outside the vibrating motor for one pedestal, it is characterised in that:
The vibrating motor can be by rotating clockwise or counterclockwise, and the vibrating motor and the PLC control cabinet are logical
Cross cable connection；
The abrading cylinder includes a discharge port, and the discharge port corresponding position setting sieve flitch, the sieve flitch is grid
Shape, the sieve flitch are tilted to abrading cylinder outside；
The sieve flitch is located at the abrading cylinder interior side and a discharge baffle is hinged, and the discharge baffle can be around the hinge
Socket part position rotates freely；
One abrasive material guide plate is set below the sieve flitch, and the abrasive material guide plate is tilted to the abrading cylinder inside；
Valve, the valve lower section and a pipeline is arranged in the abrading cylinder bottom setting opening, the opening corresponding position
Connection, the valve are connect by cable with the PLC control cabinet；
Water injector is set above the oscillating mill, and the water injector is connected by cable and the PLC control cabinet
It connects.
Further, the oscillating mill side also sets up a manipulator, and the manipulator passes through cable and the PLC
Control cabinet connection.
Further, baffle is equipped at the abrading cylinder bottom opening, the baffle is latticed, detachable.
Further, the abrasive material guide plate is latticed, and the abrasive material guide plate grid aperture is less than the net of the sieve flitch
Checkerwork cell diameter, and it is less than used abrasive material size.
Further, the abrasive material guide plate is detachable.
Further, the PLC control cabinet can be connect with computer, the computer-internal setting control software, described
Control software is used to be arranged the operating parameter of automatic grinding equipment operating procedure and each step.
Further, the operating parameter of each step includes manipulator cycle-index, vibrating motor runing time, vibration
Dynamic direction of motor rotation, water injector flow and time.
Further, the automatic grinding equipment also sets up an indicator light, the indicator light by cable with it is described
PLC control cabinet connection.
Further, the automatic grinding equipment can be arranged in parallel multiple groups, and be controlled by same computer.
Compared with prior art, technical solution provided by the invention has the advantage that
(1) operating parameter of equipment operating procedure, each step is set by computer software, and further passes through PLC journey
Sequence controls the automatic grinding equipment, so that grinding technics standardizes, it is ensured that the grinding effect of product；
(2) by computer software and PLC program setting, the operation of control equipment, the operational efficiency of equipment is improved, is saved
Personnel cost and the workload for reducing personnel, avoid the security risk of manual work；
(3) rotation direction of vibrating motor can toggle between clockwise, counterclockwise, and be provided in abrading cylinder
Expect baffle, discharge baffle can be freely rotated around with sieve flitch hinged place, when vibrating motor rotation direction is consistent with discharging direction
Product is in discharge state, and when vibrating motor rotation direction is opposite with discharging direction, product is in grinding state；
(4) sieve flitch is latticed, and product remains on sieve flitch and realizes discharging when discharging, and abrasive material is then fallen by grid
Abrasive material guide plate reenters abrading cylinder through abrasive material guide plate and realizes recycling；
(5) abrading cylinder bottom setting one opening, opening corresponding position be arranged valve, can by the switch of the PLC valve,
After abrasive material reenters in abrading cylinder, automatic sprinkler is to in-cylinder water injection and starts vibrating motor, to realize to abrasive material
Cleaning opens valve after the completion of cleaning and sewage is discharged；
(6) set latticed for abrasive material guide plate, abrasive material guide plate screens abrasive material while discharging, by damaged mill
Material discharge, guarantees grinding effect；
(7) at abrading cylinder bottom opening be equipped with baffle, the baffle be it is latticed, detachable, abrasive material cleaning after can
It avoids abrasive material from leaking out from opening, avoids blocking pipeline；
(8) abrasive material guide plate is removed, abrasive material is directly leaked out from sieve flitch when discharging, can not be again introduced into abrading cylinder, is only needed
A collection vessel is placed below discharge port can be realized the recycling of abrasive material.
Detailed description of the invention
The following further describes the specific embodiments of the present invention with reference to the drawings:
Fig. 1 is the automatic grinding equipment schematic diagram；
Fig. 2 is a kind of oscillating mill sectional view provided by the invention；
Fig. 3 is another oscillating mill sectional view provided by the invention, and abrasive material guide plate is latticed；
Fig. 4 is oscillating mill top view；
Wherein: 1 is oscillating mill, and 12 be vibrating motor, and 13 be abrading cylinder, and 14 be discharge port, and 141 be to sieve flitch, 142
It is abrasive material guide plate for discharge baffle, 143,15 be valve, and 16 be pipeline, and 17 be baffle, and 2 be PLC control cabinet, and 3 be water spray dress
It sets, 4 be computer, and 5 be manipulator.
Specific embodiment
Technological means, technical effect for a better understanding of the present invention, do into one the present invention below with reference to being specifically illustrating
Walk explanation.
Embodiment 1
As shown in Figure 1, a kind of automatic grinding equipment includes oscillating mill 1, PLC control cabinet 2, oscillating mill 1 is logical
It crosses cable to connect with PLC control cabinet 2, so as to the operating status for controlling the oscillating mill 1 by the PLC control cabinet 2.
Water injector 3 is set above oscillating mill 1, which is connect with PLC control cabinet 2 by cable, controlled by the PLC
Cabinet 2 processed can control the unlatching, closing, runing time, spray flow of the water injector 3.
As shown in Fig. 2, being pedestal 11 below the oscillating mill 1, vibrating motor 12, the vibrating motor are set on pedestal 11
12 are connect by cable with PLC control cabinet 2, and operation, closing, the operation of the vibrating motor 12 can be controlled by PLC control cabinet 2
Time rotates clockwise, rotates counterclockwise.
Abrading cylinder 13 is set outside vibrating motor 12, and multiple groups shock-absorbing support is arranged in 13 bottom of abrading cylinder, and shock-absorbing support is another
End is fixed on the pedestal 11.Abrading cylinder 13 is equipped with discharge port 14,14 corresponding position of discharge port setting sieve flitch 141, the sieve material
Plate 141 is latticed and to tilting on the outside of abrading cylinder 13.It sieves and abrasive material guide plate 143, the abrasive material guide plate is set below flitch 141
143 tilt to abrading cylinder inside.Sieve flitch 141 is located at the hinged discharge baffle 142 of 13 interior side of abrading cylinder, the discharge baffle
142 can rotate freely around the hinge point.When PLC control cabinet 2 controls direction of rotation and the discharging direction of vibrating motor 12
When opposite, product and abrasive material in abrading cylinder 13 are climbed above 142 moved beneath of discharge baffle, no normal direction discharge baffle 142
It rises, i.e. automatic grinding equipment is now in grinding state.When PLC control cabinet 2 controls the direction of rotation of vibrating motor 12 and goes out
When expecting that direction is identical, discharge baffle 142 can be pressed to 13 bottom of abrading cylinder, product by product and abrasive material in abrading cylinder 13
And abrasive material can climb upwards along the discharge baffle 142 and enter sieve flitch 141, i.e. automatic grinding equipment is now in discharging
State.Product skids off realization discharging from discharge port along sieve flitch 141 when discharging, and abrasive material drops down onto mill from latticed sieve flitch 141
Expect on guide plate 143, and slide into abrading cylinder 13 along the abrasive material guide plate 143, realizes the recycling of abrasive material.
When grinding, the water injector 3 of 1 top of oscillating mill sprays under the control of PLC control cabinet 2 into abrading cylinder 13
Water cleans product and is cooled down, and the water spraying time and spray flow of water injector 3 can be controlled by PLC control cabinet 2.It grinds
After mill, abrasive material reenters abrading cylinder 13, and damaged abrasive material and impurity can shadows if being ground again in process of lapping
Ringing grinding effect influences product quality, therefore is sprayed water using water injector 3 into abrading cylinder 13 and cleaned to abrasive material, water spray dress
The water spraying time and spray flow for setting 3 can be controlled by PLC control cabinet 2.
Valve 15 is arranged in 13 bottom of abrading cylinder setting opening, opening corresponding position, which is controlled by cable and PLC
Cabinet 2 processed connects, and by the opening of 2 control valve 15 of PLC control cabinet, closes, after valve 15 is opened after 13 internal washing of abrading cylinder
Sewage can be discharged from the valve 15.At 13 bottom opening of abrading cylinder, it is also provided with a latticed baffle 17, in abrasive material
Play the role of filtering when cleaning, damaged abrasive material and impurity can be discharged together from there with sewage after cleaning in process of lapping
When guarantee that complete abrasive material remains in abrading cylinder.
The automatic grinding equipment also sets up an indicator light, which is connect by cable with PLC control cabinet 2.When
When automatic grinding equipment operates normally, which is that green is always on state；When automatic grinding equipment is in discharge state
When, which flashes state；When automatic grinding device fails, which flashes state.
Embodiment 2
As shown in Figure 1, a kind of automatic grinding equipment includes oscillating mill 1, PLC control cabinet 2, oscillating mill 1 is logical
It crosses cable to connect with PLC control cabinet 2, so as to the operating status for controlling the oscillating mill 1 by the PLC control cabinet 2.
Water injector 3 is set above oscillating mill 1, which is connect with PLC control cabinet 2 by cable, controlled by the PLC
Cabinet 2 processed can control the unlatching, closing, runing time, spray flow of the water injector 3.
As shown in Fig. 2, being pedestal 11 below the oscillating mill 1, vibrating motor 12, the vibrating motor are set on pedestal 11
12 are connect by cable with PLC control cabinet 2, and operation, closing, the operation of the vibrating motor 12 can be controlled by PLC control cabinet 2
Time rotates clockwise, rotates counterclockwise.
Abrading cylinder 13 is set outside vibrating motor 12, and multiple groups shock-absorbing support is arranged in 13 bottom of abrading cylinder, and shock-absorbing support is another
End is fixed on the pedestal 11.Abrading cylinder 13 is equipped with discharge port 14,14 corresponding position of discharge port setting sieve flitch 141, the sieve material
Plate 141 is latticed and to tilting on the outside of abrading cylinder 13.It sieves and abrasive material guide plate 143, the abrasive material guide plate is set below flitch 141
143 tilt to abrading cylinder inside.Sieve flitch 141 is located at the hinged discharge baffle 142 of 13 interior side of abrading cylinder, the discharge baffle
142 can rotate freely around the hinge point.When PLC control cabinet 2 controls direction of rotation and the discharging direction of vibrating motor 12
When opposite, product and abrasive material in abrading cylinder 13 are climbed above 142 moved beneath of discharge baffle, no normal direction discharge baffle 142
It rises, i.e. automatic grinding equipment is now in grinding state.When PLC control cabinet 2 controls the direction of rotation of vibrating motor 12 and goes out
When expecting that direction is identical, discharge baffle 142 can be pressed to 13 bottom of abrading cylinder, product by product and abrasive material in abrading cylinder 13
And abrasive material can climb upwards along the discharge baffle 142 and enter sieve flitch 141, i.e. automatic grinding equipment is now in discharging
State.Product skids off realization discharging from discharge port along sieve flitch 141 when discharging, and abrasive material drops down onto abrasive material from latticed sieve flitch 141
On guide plate 143, and abrading cylinder 13 is slid into along the abrasive material guide plate 143, realizes the recycling of abrasive material.
When grinding, the water injector 3 of 1 top of oscillating mill sprays under the control of PLC control cabinet 2 into abrading cylinder 13
Water cleans product and is cooled down, and the water spraying time and spray flow of water injector 3 can be controlled by PLC control cabinet 2.It grinds
After mill, abrasive material reenters abrading cylinder 13, and damaged abrasive material and impurity can shadows if being ground again in process of lapping
Ringing grinding effect influences product quality, therefore is sprayed water using water injector 3 into abrading cylinder 13 and cleaned to abrasive material, water spray dress
The water spraying time and spray flow for setting 3 can be controlled by PLC control cabinet 2.
Valve 15 is arranged in 13 bottom of abrading cylinder setting opening, opening corresponding position, which is controlled by cable and PLC
Cabinet 2 processed connects, and by the opening of 2 control valve 15 of PLC control cabinet, closes, after valve 15 is opened after 13 internal washing of abrading cylinder
Sewage can be discharged from the valve 15.At 13 bottom opening of abrading cylinder, it is also provided with a latticed baffle 17, in abrasive material
Play the role of filtering when cleaning, damaged abrasive material and impurity can be discharged together from there with sewage after cleaning in process of lapping
When guarantee that complete abrasive material remains in abrading cylinder.
As shown in Figure 1,1 side of oscillating mill also sets up manipulator 5, which passes through cable and PLC control cabinet 2
Connection.Product of the manipulator 5 for abrasive material to be added into abrading cylinder 13 and needs to grind, grinding operation first will before starting
Abrasive material and product are respectively placed in defined container, and are placed on 1 side designated position of oscillating mill.Automatic grinding is set
After standby starting, which moves according to preset track, first crawl abrasive material or the container of product storage, and by abrasive material
And product pours into abrading cylinder 13, and empty container is then placed on designated position, completes charging operation.Due to different type
Product and different types of abrasive material additional amount it is different, therefore manipulator 5 repeat charging movement number it is also different, i.e. machine
Tool hand 5 is different according to the cycle-index that desired guiding trajectory moves, which can be controlled by PLC control cabinet 2.
The automatic grinding equipment also sets up an indicator light, which is connect by cable with PLC control cabinet 2.When
When automatic grinding equipment operates normally, which is that green is always on state；When automatic grinding equipment is in discharge state
It is that the instruction lamp position green flashes state；When automatic grinding device fails, which flashes state.
Embodiment 3
As shown in Figure 1, a kind of automatic grinding equipment includes oscillating mill 1, PLC control cabinet 2, oscillating mill 1 is logical
It crosses cable to connect with PLC control cabinet 2, so as to the operating status for controlling the oscillating mill 1 by the PLC control cabinet 2.
Water injector 3 is set above oscillating mill 1, which is connect with PLC control cabinet 2 by cable, controlled by the PLC
Cabinet 2 processed can control the unlatching, closing, runing time, spray flow of the water injector 3.
As shown in figure 3, being pedestal 11 below the oscillating mill 1, vibrating motor 12, the vibrating motor are set on pedestal 11
12 are connect by cable with PLC control cabinet 2, and operation, closing, the operation of the vibrating motor 12 can be controlled by PLC control cabinet 2
Time rotates clockwise, rotates counterclockwise.
Abrading cylinder 13 is set outside vibrating motor 12, and multiple groups shock-absorbing support is arranged in 13 bottom of abrading cylinder, and shock-absorbing support is another
End is fixed on the pedestal 11.Abrading cylinder 13 is equipped with discharge port 14,14 corresponding position of discharge port setting sieve flitch 141, the sieve material
Plate 141 is latticed and to tilting on the outside of abrading cylinder 13.It sieves and abrasive material guide plate 143, the abrasive material guide plate is set below flitch 141
143 be latticed, and its grid aperture is less than the grid aperture of sieve flitch 141, again smaller than the size of used abrasive material, the mill
Expect guide plate 143 to inclination on the inside of abrading cylinder.Sieve flitch 141 is located at the hinged discharge baffle 142 of 13 interior side of abrading cylinder, should go out
Material baffle 142 can be rotated freely around the hinge point.When PLC control cabinet 2 controls the direction of rotation of vibrating motor 12 and goes out
When expecting contrary, the product and abrasive material in abrading cylinder 13 are on 142 moved beneath of discharge baffle, no normal direction discharge baffle 142
Side climbs, i.e. automatic grinding equipment is now in grinding state.When PLC control cabinet 2 controls the direction of rotation of vibrating motor 12
When identical as discharging direction, discharge baffle 142 can be pressed to 13 bottom of abrading cylinder by product and abrasive material in abrading cylinder 13,
Product and abrasive material can climb upwards along the discharge baffle 142 and enter sieve flitch 141, i.e. automatic grinding equipment is now in
Discharge state.
Product skids off realization discharging from discharge port along sieve flitch 141 when discharging, and abrasive material drops down onto mill from latticed sieve flitch 141
Expect on guide plate 143.Abrasive material guide plate 143 is latticed in the present embodiment, and the abrasive material of partial impurities and breakage is because size is less than net
Checkerwork cell diameter is then fallen from abrasive material guide plate 143, can abrasive material guide plate 143 transfer place these impurity of a container collection and breakage
Abrasive material；The complete abrasive material of size still can slide into abrading cylinder 13 along the abrasive material guide plate 143, realize the recycling of abrasive material.
In automatic grinding equipment provided in this embodiment, abrasive material guide plate 143 be it is detachable, by the abrasive material guide plate 143
It removes, in product discharge, abrasive material falls from sieve flitch 141 but without the effect of abrasive material guide plate 143, to can not reenter
Abrading cylinder 13 abrasive material can then be discharged out of abrading cylinder 13, and placing a container below sieve flitch 141 then can be achieved abrasive material time
It receives.
When grinding, the water injector 3 of 1 top of oscillating mill sprays under the control of PLC control cabinet 2 into abrading cylinder 13
Water cleans product and is cooled down, and the water spraying time and spray flow of water injector 3 can be controlled by PLC control cabinet 2.It grinds
After mill, if abrasive material reenters abrading cylinder 13, if carry out grinding again can for abrasive material and impurity damaged in process of lapping
Influencing grinding effect influences product quality, therefore is sprayed water using water injector 3 into abrading cylinder 13 and cleaned to abrasive material, sprays
The water spraying time and spray flow of water installations 3 can be controlled by PLC control cabinet 2.
Valve 15 is arranged in 13 bottom of abrading cylinder setting opening, opening corresponding position, which is controlled by cable and PLC
Cabinet 2 processed connects, and by the opening of 2 control valve 15 of PLC control cabinet, closes, after valve 15 is opened after 13 internal washing of abrading cylinder
Sewage can be discharged from the valve 15.At 13 bottom opening of abrading cylinder, it is also provided with a latticed baffle 17, in abrasive material
Play the role of filtering when cleaning, damaged abrasive material and impurity can be discharged together from there with sewage after cleaning in process of lapping
When guarantee that complete abrasive material remains in abrading cylinder.
As shown in Figure 1,1 side of oscillating mill also sets up manipulator 5, which passes through cable and PLC control cabinet 2
Connection.Product of the manipulator 5 for abrasive material to be added into abrading cylinder 13 and needs to grind, grinding operation first will before starting
Abrasive material and product are respectively placed in defined container, and are placed on 1 side designated position of oscillating mill.Automatic grinding is set
After standby starting, which moves according to preset track, first crawl abrasive material or the container of product storage, and by abrasive material
And product pours into abrading cylinder 13, and empty container is then placed on designated position, completes charging operation.Due to different type
Product and different types of abrasive material additional amount it is different, therefore manipulator 5 repeat charging movement number it is also different, i.e. machine
Tool hand 5 is different according to the cycle-index that desired guiding trajectory moves, which can be controlled by PLC control cabinet 2.
The automatic grinding equipment also sets up an indicator light, which is connect by cable with PLC control cabinet 2.When
When automatic grinding equipment operates normally, which is that green is always on state；When automatic grinding equipment is in discharge state
When, which flashes state；When automatic grinding device fails, which flashes state.
Embodiment 4
As shown in Figure 1, a kind of automatic grinding equipment includes oscillating mill 1, PLC control cabinet 2, oscillating mill 1 is logical
It crosses cable to connect with PLC control cabinet 2, so as to the operating status for controlling the oscillating mill 1 by the PLC control cabinet 2.
Water injector 3 is set above oscillating mill 1, which is connect with PLC control cabinet 2 by cable, controlled by the PLC
Cabinet 2 processed can control the unlatching, closing, runing time, spray flow of the water injector 3.
As shown in figure 3, being pedestal 11 below the oscillating mill 1, vibrating motor 12, the vibrating motor are set on pedestal 11
12 are connect by cable with PLC control cabinet 2, and operation, closing, the operation of the vibrating motor 12 can be controlled by PLC control cabinet 2
Time rotates clockwise, rotates counterclockwise.
Abrading cylinder 13 is set outside vibrating motor 12, and multiple groups shock-absorbing support is arranged in 13 bottom of abrading cylinder, and shock-absorbing support is another
End is fixed on the pedestal 11.Abrading cylinder 13 is equipped with discharge port 14,14 corresponding position of discharge port setting sieve flitch 141, the sieve material
Plate 141 is latticed and to tilting on the outside of abrading cylinder 13.It sieves and abrasive material guide plate 143, the abrasive material guide plate is set below flitch 141
143 is latticed, and grid aperture is less than the grid aperture of sieve flitch 141, and is less than the size of used abrasive material, the abrasive material
Guide plate 143 is tilted to abrading cylinder inside.Sieve flitch 141 is located at the hinged discharge baffle 142 of 13 interior side of abrading cylinder, the discharging
Baffle 142 can be rotated freely around the hinge point.When PLC control cabinet 2 controls direction of rotation and the discharging of vibrating motor 12
When contrary, product and abrasive material in abrading cylinder 13 climb above 142 moved beneaths that discharge, no normal direction discharge baffle 142,
That is automatic grinding equipment is now in grinding state.When PLC control cabinet 2 controls the direction of rotation and discharging side of vibrating motor 12
To it is identical when, discharge baffle 142 can be pressed to 13 bottom of abrading cylinder, product and mill by product and abrasive material in abrading cylinder 13
Material can climb upwards along the discharge baffle 142 and enter sieve flitch 141, i.e. automatic grinding equipment is now in discharging shape
State.
Product skids off realization discharging from discharge port along sieve flitch 141 when discharging, and abrasive material drops down onto mill from latticed sieve flitch 141
Expect on guide plate 143.Abrasive material guide plate 143 is latticed in the present embodiment, and the abrasive material of partial impurities and breakage is because size is less than net
Checkerwork cell diameter is then fallen from abrasive material guide plate 143, can abrasive material guide plate 143 transfer place these impurity of a container collection and breakage
Abrasive material；The complete abrasive material of size still can slide into abrading cylinder 13 along the abrasive material guide plate 143, realize the recycling of abrasive material.
Its abrasive material guide plate 143 of automatic grinding equipment provided in this embodiment be it is detachable, which is torn open
It removes, in product discharge, abrasive material falls from sieve flitch 141 but without the effect of abrasive material guide plate 143, grinds to can not reenter
Cylinder 13 is ground, then abrasive material can be discharged out of abrading cylinder 13, placing a container below sieve flitch 141 then can be achieved abrasive material time
It receives.
When grinding, the water injector 3 of 1 top of oscillating mill sprays under the control of PLC control cabinet 2 into abrading cylinder 13
Water cleans product and is cooled down, and the water spraying time and spray flow of water injector 3 can be controlled by PLC control cabinet 2.It grinds
After mill, if abrasive material reenters abrading cylinder 13, water injector 3 is sprayed water into abrading cylinder 13 and is cleaned to abrasive material, water spray
The water spraying time and spray flow of device 3 can be controlled by PLC control cabinet 2.
Valve 15 is arranged in 13 bottom of abrading cylinder setting opening, opening corresponding position, which is controlled by cable and PLC
Cabinet 2 processed connects, and by the opening of 2 control valve 15 of PLC control cabinet, closes, after valve 15 is opened after 13 internal washing of abrading cylinder
Sewage can be discharged from the valve 15 while guarantee that complete abrasive material remains in abrading cylinder.
As shown in Figure 1,1 side of oscillating mill also sets up manipulator 5, which passes through cable and PLC control cabinet 2
Connection.Product of the manipulator 5 for abrasive material to be added into abrading cylinder 13 and needs to grind, grinding operation first will before starting
Abrasive material and product are respectively placed in defined container, and are placed on 1 side designated position of oscillating mill.Automatic grinding is set
After standby starting, which moves according to preset track, first crawl abrasive material or the container of product storage, and by abrasive material
And product pours into abrading cylinder 13, and empty container is then placed on designated position, completes charging operation.Due to different type
Product and different types of abrasive material additional amount it is different, therefore manipulator 5 repeat charging movement number it is also different, i.e. machine
Tool hand 5 is different according to the cycle-index that desired guiding trajectory moves, which can be controlled by PLC control cabinet 2.
As shown in Figure 1, PLC control cabinet 2 is connect with computer 4 by cable, setting control software inside computer 4 should
Software is used to be arranged the operating procedure of automatic grinding equipment and the operating parameter of each step.Settable operating parameter
It include: manipulator cycle-index, vibrating motor runing time, vibrating motor rotation direction, water injector flow and time.It should be certainly
Dynamicization milling apparatus can be arranged in parallel N group, N >=2, and be controlled by same computer 4.
The automatic grinding equipment also sets up an indicator light, which is connect by cable with PLC control cabinet 2.When
When automatic grinding equipment operates normally, which is that green is always on state；When automatic grinding equipment is in discharge state
When, which flashes state；When automatic grinding device fails, which flashes state.
Embodiment is described in detail in above content, but the present invention is not by the limit of the above-described embodiment and examples
System, without departing from the purpose of the present invention, within the knowledge of those skilled in the art can also to its into
Row various changes and modifications, these changes and improvements are each fallen within scope of protection of the present invention.
Claims (3)
1. a kind of automatic grinding equipment, including oscillating mill, PLC control cabinet, the oscillating mill and the PLC are controlled
Cabinet is connected by cable, and a pedestal is arranged below the oscillating mill, is arranged vibrating motor on pedestal, outside the vibrating motor
Abrading cylinder is arranged in portion, it is characterised in that:
The vibrating motor can be by rotating clockwise or counterclockwise, and the vibrating motor and the PLC control cabinet pass through line
Cable connection；
The abrading cylinder includes a discharge port, and the discharge port corresponding position setting sieve flitch, the sieve flitch is latticed, institute
Sieve flitch is stated to inclination on the outside of abrading cylinder；
The sieve flitch is located at the abrading cylinder interior side and a discharge baffle is hinged, and the discharge baffle can be around the articulated section
Position rotates freely；
One abrasive material guide plate is set below the sieve flitch, and the abrasive material guide plate is tilted to the abrading cylinder inside；
The abrasive material guide plate be it is latticed, the abrasive material guide plate grid aperture is less than the grid aperture of the sieve flitch, and is less than
Used abrasive material size；
The abrasive material guide plate is detachable；
The abrading cylinder bottom setting opening, the opening corresponding position are arranged valve, are connected to below the valve with a pipeline,
The valve is connect by cable with the PLC control cabinet；
Water injector is set above the oscillating mill, and the water injector is connect by cable with the PLC control cabinet；
The oscillating mill side also sets up a manipulator, and the manipulator is connect by cable with the PLC control cabinet；
Baffle is equipped at the abrading cylinder bottom opening, the baffle is latticed, detachable；
The PLC control cabinet is connect with computer, and the computer-internal setting control software, the control software is for being arranged
The operating parameter of automatic grinding equipment operating procedure and each step；
The operating parameter of each step includes manipulator cycle-index, vibrating motor runing time, vibrating motor rotation side
To, water injector flow and time.
2. a kind of automatic grinding equipment as described in claim 1, it is characterised in that: the automatic grinding equipment is also set up
One indicator light, the indicator light are connect by cable with the PLC control cabinet.
3. a kind of automatic grinding equipment as claimed in claim 2, it is characterised in that: the automatic grinding equipment can be in parallel
Multiple groups are set, and are controlled by same computer.
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| CN201810453327.2A CN108608307B (en) | 2018-05-11 | 2018-05-11 | A kind of automatic grinding equipment |
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| CN201810453327.2A CN108608307B (en) | 2018-05-11 | 2018-05-11 | A kind of automatic grinding equipment |
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| CN108608307B true CN108608307B (en) | 2019-05-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112828714B (en) * | 2020-12-31 | 2022-01-18 | 宁波奉化金鹰钢球有限公司 | A lapping machine for steel ball processing |
| CN114800240A (en) * | 2021-06-17 | 2022-07-29 | 上海普偌迈机电制造有限公司 | Complex part deburring grinding device based on AI intelligent control |
| CN117161840A (en) * | 2023-11-03 | 2023-12-05 | 中国航发沈阳黎明航空发动机有限责任公司 | Rolling polishing and finishing process method for turbine blade with coating and air film holes |
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| KR20090005528A (en) * | 2007-07-09 | 2009-01-14 | 장부칠 | Grinding machine for chip |
| CN201405258Y (en) * | 2009-05-12 | 2010-02-17 | 湖州中云机械制造有限公司 | Oscillating mill for preventing grinding water from splashing |
| CN204235348U (en) * | 2014-11-04 | 2015-04-01 | 佛山市南海永恒头盔制造有限公司 | A kind of ultrasonic wave oscillating mill for headpiece case |
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| CN206748188U (en) * | 2017-01-13 | 2017-12-15 | 伍振祥 | A kind of automatic charging discharging formula vibro-grinding production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458901A (en) * | 2015-12-30 | 2016-04-06 | 湖州中云机械制造有限公司 | Vibration grinding method and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090005528A (en) * | 2007-07-09 | 2009-01-14 | 장부칠 | Grinding machine for chip |
| CN201405258Y (en) * | 2009-05-12 | 2010-02-17 | 湖州中云机械制造有限公司 | Oscillating mill for preventing grinding water from splashing |
| CN204235348U (en) * | 2014-11-04 | 2015-04-01 | 佛山市南海永恒头盔制造有限公司 | A kind of ultrasonic wave oscillating mill for headpiece case |
| CN205184500U (en) * | 2015-12-01 | 2016-04-27 | 宁波埃美柯铜阀门有限公司 | Automatic production line that polishes of work piece |
| CN206748188U (en) * | 2017-01-13 | 2017-12-15 | 伍振祥 | A kind of automatic charging discharging formula vibro-grinding production line |
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