A kind of automatic setup system towards Biodegradable scaffold development point
Technical field
The present invention relates to a kind of automatic setup systems towards Biodegradable scaffold development point, belong to biomedical devices
Automated assembly field.
Background technology
Since the appearance of holder interventional procedure, intervention support implanted prosthetics can be such that narrow, occlusion blood vessel or cavity expands
, have the characteristics that wound is small, curative effect is high, risk is small.At this stage, Biodegradable scaffold has been considered as the 4th of interventional treatment
Secondary major transformation is to receive a research direction of people's attention.Clinical application requirement based on holder, the forming of holder should be protected
Demonstrate,prove its good mechanical property, biocompatibility etc..It is different from conventional metals holder, Biodegradable scaffold bulk material is height
Molecularly Imprinted Polymer, and in implantation, there should be good polarization in lesion portion, therefore for convenience during surgical, in X
The position that Biodegradable scaffold is identified under light, is accurately positioned holder, Biodegradable scaffold both ends are separately installed with noble metal
Development point.Currently, in the preparation flow of Biodegradable scaffold, development point assembly work is mostly by manual operation.Manual operation
Generally first a certain number of noble metals development point is placed in material disc, its position is judged by human eye, holds vacuum WAND
It draws and is placed at the pilot hole of Biodegradable scaffold, be finally completely forced into hole.Due to noble metal development point with
The particularity of Biodegradable scaffold material and structure, size need to ensure biodegradable at hundreds of microns, assembling work
Rack body is not damaged, and in mass production, efficiency hand-manipulated is difficult to ensure.Therefore developing one kind can towards biology
The automatic setup system of degradation holder development point keeps the consistency of product to be of great significance to improving production efficiency.
Invention content
To solve the above problems, the invention discloses a kind of automatic assembling systems towards Biodegradable scaffold development point
System improves the production efficiency of development point assembly.
In order to achieve the above objectives, technical scheme is as follows:
A kind of automatic setup system towards Biodegradable scaffold development point, including material disc, holder micro-adjusting mechanism, three axis electricity
Dynamic translation stage, executive component and reponse system, five part of single camera vision system;
Wherein, the material disc is that development point holds platform;
The holder micro-adjusting mechanism include support casing axis, V-block stationary fixture, stepper motor, motor mount, shaft coupling,
Retarder;
The three axis motorized precision translation stage includes the one-dimensional motorized precision translation stages of Z1, XY two dimensions motorized precision translation stage, portal frame, mounting base;
The executive component and reponse system includes pressure sensor, pressing bar, vacuum suction head, vacuum air-channel feedback system
It unites, press force feedback system;
The single camera vision system includes CCD camera, camera lens, light source, precise guide rail.
The present invention development point assembly system assemble flow be:
Step 1: Biodegradable scaffold is sleeved on support casing axis, movement XY two dimension motorized precision translation stages make holder be located at CCD phases
Machine within sweep of the eye, adjusts CCD camera and makes lens focus at pilot hole height with light source height, driven by stepper motor
Retarder drive support casing axis and holder to rotate in a circumferential direction so that pilot hole straight up;
Step 2: the horizontal direction coordinate value of acquisition image recording pilot hole at this time;
Step 3: movement XY two dimension motorized precision translation stages make material disc be under the CCD camera visual field, photo is shot, at image
Adjustment method carries out XY direction positioning to bead;
Step 4: according to the bead elements of a fix, it is made to move to immediately below executive component vacuum suction head, vertical movement Z1 is one-dimensional
Motorized precision translation stage simultaneously opens solenoid valve, and bead is picked up by vacuum suction head, and numerical value is acquired by pressure transmitter in gas circuit
Variation judge whether to adsorb, adsorb successfully after movement the one-dimensional motorized precision translation stages of Z1 lift overall execution element avoid it is next act do
It relates to;
Step 5: according to pilot hole horizontal direction coordinate value, moving two-dimentional integral electric translation stage makes pilot hole be located at vacuum suction
Immediately below attached head, bead placement is carried out;
Step 6: movement XY two dimension motorized precision translation stages make pilot hole be within the scope of camera fields of view, judge whether bead has assembled
Into hole;
Step 7: movement XY two dimension motorized precision translation stages make pilot hole be located at pressing bar underface, using pressure sensor as pressing
Simultaneously the force threshold that presses is arranged in force feedback, and bead is pressed into hole by the Z1 in motion vertical direction one-dimensional motorized precision translation stages;
Step 8: within the scope of motion bracket pilot hole to camera fields of view, Driving Stepping Motor drives support casing axis by retarder
It is circumferentially rotated with holder, judges whether development point installation is qualified.
Advantageous effect
A kind of automatic setup system towards Biodegradable scaffold development point of the present invention is that the assembly developed a little in holder carries
A kind of high-precision assembly method has been supplied, has been had the advantages that:
A) this microassembly system has the characteristics that man-machine coordination, modularization are built, its practicality is extended for flexible automation assembly
Range can be used for the assembly of other minute yardstick elements by changing executive component;
B) this microassembly system has the characteristics that easy to operate, precision is high, degree of freedom is low, replaces manual operation big using machine
It is big to improve production efficiency.
Description of the drawings
Fig. 1 is the schematic diagram for the automatic setup system of Biodegradable scaffold development point;
Wherein, 1 is the one-dimensional motorized precision translation stages of Z1;2 be portal frame;3 be executive component fixture;4 be pressure sensor;5 be pressing
Stick;6 be stepper motor 1;7 be XY two dimension motorized precision translation stages;8 mounting bases;9 be shaft coupling;10 be deceleration mechanism;11 be holder
Cover axis;12 be light source;13 be camera lens;14 be CCD camera;15 be precise guide rail;20 be material disc;
Fig. 2 is assembly system executive component schematic diagram;
Wherein 4 be pressure sensor;5 be pressing bar;16 be vacuum suction head;
Fig. 3 is vacuum air-channel schematic diagram;
Fig. 4 is vision system schematic diagram;
Fig. 5 is holder circumferential direction micro-adjusting mechanism schematic diagram;
Wherein 6 be stepper motor;17 be motor mount;9 be shaft coupling 1;11 be support casing axis;10 be retarder;18 be solid
Determine shaft coupling;19 be V-block stationary fixture;
Fig. 6 is by the control system schematic diagram that is carried in the embodiment of the present invention.
Specific implementation method
Invention is described in detail with specific implementation mode below in conjunction with the accompanying drawings.
A kind of automatic setup system towards Biodegradable scaffold development point of the present invention, as shown in Figure 1, including
XY two dimensions motorized precision translation stage 7, XY two dimensions motorized precision translation stage 7 are mounted on mounting base 8, retarder 10, V-block stationary fixture
19, stepper motor 6 and noble metal development point material disc 20 are mounted on XY two dimensions motorized precision translation stage 1, and support casing is in support casing axis
On 11, support casing axis 11 is connected by closed coupling 18 with retarder 10, and portal frame 2 is mounted on by corner fittings, bolt, nut
On mounting base 8, the one-dimensional motorized precision translation stages 1 of Z1 are connected with 2 crossbeam of portal frame, and it is one-dimensional electronic that executive component fixture 3 is mounted on Z1
On translation stage 1,4 one end of pressure sensor is fixed on by bolt and flange nut on executive component fixture 3, the other end and pressing
Stick 5 is connected through a screw thread.
Stepper motor 6 and motorized precision translation stage servo motor external driver, driver pass through in holder circumferential direction micro-adjusting mechanism
Control box is directly connected with motion control card, and motion control card is installed in a computer.
Precise guide rail 15 is mounted on mounting base 8, and CCD camera 14, light source 12 are mounted on guide rail slide block.
Noble metal development point bead batch is placed in the groove of material disc 20.
It moves before starting first by support casing on support casing axis 11, movement XY two dimensions motorized precision translation stage 7 makes holder be located at CCD
Camera 14 within sweep of the eye, adjusts CCD camera 14 with light source 12 highly so that camera lens 13 focuses at pilot hole height, stepping is electric
6 output shaft of machine drive set axis and holder to rotate in a circumferential direction by deceleration mechanism 10 so that pilot hole straight up.
Control system scheme
The present embodiment proposes the control system scheme based on the present invention as shown in fig. 6, using " PC+ motion controllers+data are adopted
The open overall architecture of truck " is formed using industrial personal computer as host computer, motion controller and point that data collecting card is slave computer
Cloth controls.
Wherein, the Three Degree Of Freedom displacement platform of macro dynamic model block includes the whole electricity of the one-dimensional motorized precision translation stages 1 of Z1, XY in embodiment
Dynamic translation stage 7, for material disc 20 and pilot hole to be moved to corresponding position by flow;The stepper motor 6 of fine motion module is driven,
Ensure that pilot hole is located at the apical position of support casing axis 11 by retarder 10;The suction jig of self-clamping module includes bead absorption
Fixture, i.e. vacuum suction head 16 adsorb the switch of gas circuit, by the pressure transmitter in vacuum air-channel by solenoid valve to control it
The variation of numerical value judges whether bead is adsorbed to provide control signal;The light source 12 of supplementary module passes through light source drive control
Brightness processed and on off state.
Motion controller is whole to the one-dimensional motorized precision translation stages 1 of Z1, the XY in microassembly system using multi-axis motion control card
Stepper motor 6 in motorized precision translation stage 7, deceleration mechanism is controlled, using GigE gigabit ethernet interfaces to CCD camera 14
Image is acquired, and the pressure inverting in gas circuit is adsorbed to pressure sensor 4, the bead of pressing bar module using data collecting card
The light source drive information of device and supplementary module is acquired.Control system includes four sets of drive systems, is respectively used to the present invention
The one-dimensional motorized precision translation stages 1 of Z1, XY integral electrics translation stage 7 in carried system, the driving of stepper motor 6 in deceleration mechanism.Movement
Controller obtains image information and the coordinate setting of CCD camera 14 by PC machine, is generated respectively to each by four drivers
The drive signal of sports platform, shaft rotating motor, motor driver are connected to control motor rotation drive ball screw after coordinate signal
Driving translation stage movement, realize XYZ three-axis movings complete assembly purpose.
The above is presently preferred embodiments of the present invention, is not intended to limit the present invention in any form, every
The equivalent and modification completed according to the technical essence of the invention, belongs in the range of technical solution of the present invention.