CN108608156B - Welding set for intelligent manufacturing - Google Patents
Welding set for intelligent manufacturing Download PDFInfo
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- CN108608156B CN108608156B CN201810421326.XA CN201810421326A CN108608156B CN 108608156 B CN108608156 B CN 108608156B CN 201810421326 A CN201810421326 A CN 201810421326A CN 108608156 B CN108608156 B CN 108608156B
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- fixed
- motor
- workbench
- top end
- screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a welding device for intelligent manufacturing, which comprises a workbench, wherein a horizontally arranged movable plate is slidably connected to the top end of the workbench, two symmetrically arranged support rods are fixed to the top end of the movable plate and one side of the top end of the workbench, a horizontally arranged fixed plate is fixed to the top ends of the support rods, the bottom end of the fixed plate is rotatably connected with another first screw rod which is symmetrically and vertically arranged, the other end of the first screw rod is rotatably connected to the top end of the workbench and the top end of the movable plate respectively, two symmetrically arranged clamping plates are arranged right below the movable plate, and the two clamping plates are in threaded connection with the two first screw rods. The device is reasonable in structure and ingenious in design, realizes automatic butt joint of one ends of pipe fittings of different specifications, does not need to be adjusted, can directly polish a welding line after welding is completed, reduces subsequent processing steps, saves cost and improves processing efficiency.
Description
Technical Field
The invention relates to the technical field of welding devices, in particular to a welding device for intelligent manufacturing.
Background
Intelligent Manufacturing (IM) is an integrated man-machine intelligence system consisting of Intelligent machines and human experts, which can perform Intelligent activities such as analysis, inference, judgment, conception and decision-making during the Manufacturing process. By the cooperation of human and intelligent machine, the mental labor of human expert in the manufacturing process is enlarged, extended and partially replaced. The concept of manufacturing automation is updated, and the manufacturing automation is expanded to flexibility, intellectualization and high integration.
The accessory that intelligence made is follow-up needs to use welding set to weld the equipment, but current welding set adjustment mechanism structure is complicated, for example when welding the both ends of different thickness control accessories, generally need to fix two accessories respectively, then make the one end terminal surface centre of a circle of two accessories be located same straight line through adjusting, weld again, it is troublesome to adjust, low efficiency, and after the work piece welding is accomplished, often need to carry out subsequent processing of polishing to the weld joint, in order to guarantee the pleasing to the eye degree of weld joint, current welding set can't carry out further processing to the weld joint, it is necessary to improve, for this reason we provide a welding set for intelligent manufacturing.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a welding device for intelligent manufacturing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a welding device for intelligent manufacturing comprises a workbench, wherein a horizontally arranged movable plate is connected to the top end of the workbench in a sliding manner, two symmetrically arranged support rods are fixed to the top end of the movable plate and one side of the top end of the workbench, a horizontally arranged fixed plate is fixed to the top end of each support rod, another first screw rod which is symmetrically and vertically arranged is connected to the bottom end of each fixed plate in a rotating manner, the other end of each first screw rod is connected to the top end of the workbench and the top end of the movable plate in a rotating manner, two symmetrically arranged clamping plates are arranged under the movable plates and are in threaded connection with the two first screw rods, vertically arranged first mounting plates are fixed to the sides, close to the top ends of the two movable plates, of each first mounting plate, a horizontally arranged lead screw is connected between the two first mounting plates in a rotating manner, two vertical plates are in threaded connection with the lead screw, and a, the both ends of a solid fixed cylinder are uncovered formula design, are fixed with first motor on the lateral wall of a solid fixed cylinder, and the output shaft of first motor has the second screw rod of vertical setting, and the one end of second screw rod extends into the inside and threaded connection of a solid fixed cylinder has the second mounting panel, and the bottom of second mounting panel is equipped with welding shower nozzle.
Preferably, be fixed with annular rack on the inside wall of a fixed cylinder, sliding connection has the mount pad on the inside wall of a fixed cylinder, and the bottom both sides of mount pad are fixed with second motor and push rod motor respectively, and the output shaft of second motor is equipped with the gear of vertical setting, and gear and annular rack meshing setting, and the output shaft of push rod motor is fixed with the third mounting panel that the level set up, and the bottom mounting of third mounting panel has the third motor, and the output shaft of third motor is fixed with the mill of vertical setting.
Preferably, an annular sliding groove is formed in the inner side wall of the fixed cylinder, an arc-shaped sliding block is fixed to the top end of the mounting seat, the arc-shaped sliding block is connected in the annular sliding groove in a sliding mode, and the vertical cross sections of the arc-shaped sliding block and the annular sliding groove are T-shaped.
Preferably, the bottom of first screw rod all is equipped with first conical gear, and the top of workstation and fly leaf all is fixed with double-end motor, and double-end motor's output shaft all is equipped with second conical gear, and second conical gear respectively with the first conical gear meshing setting that corresponds.
Preferably, a groove is formed in one side of the top end of the workbench, the movable plate is connected in the groove in a sliding mode, the groove is internally connected with two third screw rods horizontally arranged in the groove, the movable plate is connected to the third screw rods in a threaded mode, a mounting groove is formed in the side wall of one side of the workbench, a fourth motor is arranged in the mounting groove, an output shaft of the fourth motor is connected with a driving belt pulley, and one end of the third screw rod extends to one side of the workbench and is provided with a belt driven wheel.
Preferably, be fixed with the horizontal pole between two first mounting panels, and two equal sliding connection of riser are on the horizontal pole.
Preferably, a guide rod which is vertically arranged is fixed on the inner side wall of the fixed cylinder, and the second mounting plate is connected to the guide rod in a sliding mode.
The invention has the following beneficial effects:
1. according to the invention, through the arrangement of the workbench, the first conical gear, the first screw rod, the clamping plates, the fixing plate, the second screw rod, the fixing cylinder and the welding nozzle, one ends of welding accessories with different thicknesses can be fixed between the two clamping plates, and because the mounting positions of the clamping plates for clamping different accessories are the same, when clamping control accessories with different thicknesses, the circle centers of the end surfaces of one ends of the two accessories are always positioned on the same horizontal straight line, adjustment is not needed, one ends of the two accessories can be directly aligned and welded, so that the equipment cost is saved, and the welding efficiency is improved;
2. through the workstation, first conical tooth wheel, first screw rod, splint, the fixed plate, the riser, the horizontal pole, the lead screw, first mounting panel, the second screw rod, the fly leaf, the solid fixed cylinder, the gear, the ring rack, the second motor, the mount pad, the push rod motor, the disc of polishing, the setting of double-end motor and second conical tooth wheel, when accomplishing welding operation, the accessible removes the solid fixed cylinder position, the disc of polishing removes to welding seam department, polish to the welding seam, reduce follow-up processing step, save plenty of time, and the machining efficiency is improved.
The device is reasonable in structure and ingenious in design, realizes automatic butt joint of one ends of pipe fittings of different specifications, does not need to be adjusted, can directly polish a welding line after welding is completed, reduces subsequent processing steps, saves cost and improves processing efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a welding device for smart manufacturing according to the present invention;
FIG. 2 is an enlarged view of a welding device for smart manufacturing according to the present invention at location A;
FIG. 3 is a side sectional view of a welding apparatus for smart manufacturing in accordance with the present invention;
fig. 4 is a top sectional view of a welding apparatus for smart manufacturing according to the present invention.
In the figure: the welding device comprises a workbench 1, a first bevel gear 2, a first screw rod 3, a clamping plate 4, a fixing plate 5, a vertical plate 6, a cross rod 7, a screw rod 8, a first mounting plate 9, a second screw rod 10, a movable plate 11, a fixed barrel 12, a third screw rod 13, a welding nozzle 14, a gear 15, a ring-shaped rack 16, a second motor 17, a mounting seat 18, a push rod motor 19, a polishing disc 20, a double-head motor 21 and a second bevel gear 22.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a welding device for intelligent manufacturing comprises a workbench 1, a horizontally arranged movable plate 11 is slidably connected to the top end of the workbench 1, two symmetrically arranged support rods are fixed to the top end of the movable plate 11 and one side of the top end of the workbench 1, a horizontally arranged fixed plate 5 is fixed to the top end of each support rod, another first screw rod 3 which is symmetrically and vertically arranged is rotatably connected to the bottom end of each fixed plate 5, the other end of each first screw rod 3 is rotatably connected to the top end of the workbench 1 and the top end of the movable plate 11 respectively, two symmetrically arranged clamp plates 4 are arranged right below the movable plate 11, the two clamp plates 4 are both in threaded connection with the two first screw rods 3, vertically arranged first mounting plates 9 are fixed to the sides, close to the top ends of the two movable plates 11, and a horizontally arranged lead screw 8 is rotatably connected between the two first mounting plates 9, the screw 8 is in threaded connection with two vertical plates 6, the bottom ends of the two vertical plates 6 are fixed with a fixed cylinder 12, two ends of the fixed cylinder 12 are in an open design, the outer side wall of the fixed cylinder is fixed with a first motor, the output shaft of the first motor is connected with a vertically arranged second screw rod 10, one end of the second screw rod 10 extends into the fixed cylinder 12 and is in threaded connection with a second mounting plate, the bottom end of the second mounting plate is provided with a welding nozzle 14, the inner side wall of the fixed cylinder 12 is fixed with an annular rack 16, the inner side wall of the fixed cylinder 12 is in sliding connection with a mounting seat 18, the two sides of the bottom end of the mounting seat 18 are respectively fixed with a second motor 17 and a push rod motor 19, the output shaft of the second motor 17 is provided with a vertically arranged gear 15, the gear 15 is meshed with the annular rack 16, the output shaft of the push rod motor 19 is fixed with a horizontally arranged third mounting plate, a vertically arranged polishing disc 20 is fixed on an output shaft of a third motor, an annular chute is formed in the inner side wall of the fixed cylinder 12, an arc-shaped sliding block is fixed at the top end of the mounting seat 18 and is connected in the annular chute in a sliding manner, the vertical sections of the arc-shaped sliding block and the annular chute are both T-shaped, a first bevel gear 2 is arranged at the bottom end of each first screw 3, a double-end motor 21 is fixed at the top ends of the workbench 1 and the movable plate 11, a second bevel gear 22 is arranged on the output shaft of the double-end motor 21 and is respectively meshed with the corresponding first bevel gear 2, a groove is formed in one side of the top end of the workbench 1, the movable plate 11 is connected in the groove in a sliding manner, two horizontally arranged third screws 13 are rotatably connected in the groove, the movable plate 11 is in threaded connection with the third screws 13, and a mounting groove is formed, be equipped with the fourth motor in the mounting groove, the output shaft of fourth motor has driving pulley, and the one end of third screw rod 13 all extends to one side of workstation 1 and is equipped with the belt from the driving wheel, is fixed with horizontal pole 7 between two first mounting panels, and two equal sliding connection of riser 6 are on horizontal pole 7, are fixed with the guide arm of vertical setting on the inside wall of a fixed section of thick bamboo 12, and second mounting panel sliding connection is on the guide arm.
The working principle is as follows: when the welding device is used, firstly, pipe fittings with different specifications are respectively placed between two corresponding clamping plates 4, the first screw rod 3 is driven to rotate through the first bevel gear 2 and the second bevel gear 22 by the double-head motor 21, then the fittings are clamped by the two clamping plates 4, the circle centers of the end faces of one ends of the two fittings are positioned on the same horizontal straight line, the driven wheel is driven to rotate by the belt driving wheel driven by the fourth motor, the movable plate 11 is driven by the third screw rod 13 to move, the two ends of the fittings are butted, then fusion welding is carried out, the fixed cylinder 12 is moved to a specified position by the driving screw rod 8, the welding nozzle 14 is positioned right above the welding position, the second screw rod 10 is driven by the first motor, the welding nozzle 14 is adjusted to the specified position for welding, after the welding is finished, the welding seam is polished, and the fixed cylinder 12 is adjusted to a certain position, the grinding disc 20 is positioned at the welding seam, when the specifications of two accessories are the same, the grinding disc 20 is driven by the third motor, the welding seam is ground by rotating the annular side wall of the grinding disc 20, meanwhile, the gear 15 is driven by the second motor 17 to rotate, the gear 15 is meshed with the annular rack 16, so that the grinding disc 20 does circular motion, the welding seam is comprehensively ground without adjusting the accessories, when the specifications of the accessories are different, the annular side wall of the grinding plate 20 is ground in contact with one end face of a thin accessory, the circular side wall of the grinding disc 20 is ground in contact with one end face of a thick accessory, the subsequent processing step of the welding seam can be reduced, the time and the cost are saved, the device has reasonable and ingenious structure, the adjustment is not needed, the automatic butt joint of one end of the accessories of different specifications can be realized, meanwhile, the welding seam can be directly ground after the welding is finished, the, the processing efficiency is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The welding device for intelligent manufacturing comprises a workbench (1) and is characterized in that a movable plate (11) which is horizontally arranged is slidably connected to the top end of the workbench (1), two symmetrically arranged support rods are fixed to the top end of the movable plate (11) and one side of the top end of the workbench (1), a horizontally arranged fixed plate (5) is fixed to the top end of each support rod, another first screw (3) which is symmetrically and vertically arranged is rotatably connected to the bottom end of the fixed plate (5), the other end of each first screw (3) is rotatably connected to the top end of the workbench (1) and the top end of the movable plate (11) respectively, two symmetrically arranged clamping plates (4) are arranged under the movable plate (11), the two clamping plates (4) are in threaded connection with the two first screw (3), a first mounting plate (9) which is vertically arranged is fixed to one side, close to the top ends of the two movable plates (11), a horizontally arranged lead screw (8) is rotatably connected between the two first mounting plates (9), the lead screw (8) is in threaded connection with two vertical plates (6), the bottom ends of the two vertical plates (6) are fixedly provided with a fixed cylinder (12), the two ends of the fixed cylinder (12) are in an open design, the outer side wall of the fixed cylinder is fixedly provided with a first motor, the output shaft of the first motor is connected with a vertically arranged second screw (10), one end of the second screw (10) extends into the fixed cylinder (12) and is in threaded connection with a second mounting plate, and the bottom end of the second mounting plate is provided with a welding nozzle (14); be fixed with annular rack (16) on the inside wall of solid fixed cylinder (12), sliding connection has mount pad (18) on the inside wall of solid fixed cylinder (12), the bottom both sides of mount pad (18) are fixed with second motor (17) and push rod motor (19) respectively, the output shaft of second motor (17) is equipped with gear (15) of vertical setting, and gear (15) and annular rack (16) meshing setting, the output shaft of push rod motor (19) is fixed with the third mounting panel that the level set up, the bottom mounting of third mounting panel has the third motor, the output shaft of third motor is fixed with the mill (20) of vertical setting.
2. The welding device for intelligent manufacturing according to claim 1, wherein an annular sliding groove is formed in the inner side wall of the fixed cylinder (12), an arc-shaped sliding block is fixed at the top end of the mounting seat (18), the arc-shaped sliding block is connected in the annular sliding groove in a sliding mode, and the vertical sections of the arc-shaped sliding block and the annular sliding groove are T-shaped.
3. The welding device for intelligent manufacturing according to claim 1, wherein the bottom end of each first screw (3) is provided with a first bevel gear (2), the top ends of the workbench (1) and the movable plate (11) are respectively fixed with a double-head motor (21), the output shafts of the double-head motors (21) are respectively provided with a second bevel gear (22), and the second bevel gears (22) are respectively meshed with the corresponding first bevel gears (2).
4. The welding device for intelligent manufacturing according to claim 1, wherein a groove is formed in one side of the top end of the workbench (1), the movable plate (11) is slidably connected in the groove, two horizontally arranged third screw rods (13) are rotatably connected in the groove, the movable plate (11) is in threaded connection with the third screw rods (13), a mounting groove is formed in a side wall of one side of the workbench (1), a fourth motor is arranged in the mounting groove, a driving belt pulley is connected to an output shaft of the fourth motor, and one end of each third screw rod (13) extends to one side of the workbench (1) and is provided with a belt driven wheel.
5. The welding device for intelligent manufacturing according to claim 1, wherein a cross rod (7) is fixed between the two first mounting plates, and the two vertical plates (6) are both connected to the cross rod (7) in a sliding manner.
6. The welding device for intelligent manufacturing according to claim 1, wherein a vertically arranged guide rod is fixed on the inner side wall of the fixed cylinder (12), and the second mounting plate is slidably connected to the guide rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810421326.XA CN108608156B (en) | 2018-05-04 | 2018-05-04 | Welding set for intelligent manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810421326.XA CN108608156B (en) | 2018-05-04 | 2018-05-04 | Welding set for intelligent manufacturing |
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| Publication Number | Publication Date |
|---|---|
| CN108608156A CN108608156A (en) | 2018-10-02 |
| CN108608156B true CN108608156B (en) | 2020-10-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810421326.XA Active CN108608156B (en) | 2018-05-04 | 2018-05-04 | Welding set for intelligent manufacturing |
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| CN (1) | CN108608156B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317848A (en) * | 2018-11-12 | 2019-02-12 | 芜湖市星东塑胶模具制品有限公司 | A kind of air-suction silencer of compressor welder |
| CN109262133A (en) * | 2018-11-13 | 2019-01-25 | 江苏锐美汽车零部件有限公司 | A kind of New energy automobile motor cabinet sides agitating friction weldering jig |
| CN111015038B (en) * | 2020-01-08 | 2020-09-15 | 宁波纬诚科技股份有限公司 | Aluminum alloy tubular product splicing apparatus |
| CN111644769A (en) * | 2020-05-29 | 2020-09-11 | 淮北德林机械设备有限公司 | Welding machine with automatic welding slag cleaning function |
| CN111844462A (en) * | 2020-08-04 | 2020-10-30 | 卢昌敏 | Granite ore processing device |
| CN113695808A (en) * | 2021-10-27 | 2021-11-26 | 南通久奇环保节能工程有限公司 | Welding equipment for tank type chemical equipment |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203125018U (en) * | 2013-03-26 | 2013-08-14 | 上海骐达冶金设备有限公司 | Automatic multifunctional welding machine |
| CN203712165U (en) * | 2014-01-24 | 2014-07-16 | 余姚隆美通风工程有限公司 | Guiding vane welding positioning tool |
| CN107186414A (en) * | 2017-07-13 | 2017-09-22 | 盐城市永成专用焊接设备有限公司 | A kind of work piece holder of projection welder |
| CN107738046A (en) * | 2017-10-19 | 2018-02-27 | 湖州绅博能源科技有限公司 | A kind of electrothermal tube processing welding and welding trace sanding apparatus |
| CN107598394A (en) * | 2017-10-20 | 2018-01-19 | 范梦瑶 | A kind of laser circle-cutting machine |
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2018
- 2018-05-04 CN CN201810421326.XA patent/CN108608156B/en active Active
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